From owner-diy_efi  Thu Oct  6 19:04:05 1994
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To: DIY_EFI
Subject: Re: FW: Processor selection for datalogger 
In-Reply-To: Your message of "Thu, 06 Oct 94 08:11:00 EDT."
             <9410061211.AA02522@jackson.mitre.org> 
Date: Thu, 06 Oct 94 14:03:48 -0500
From: sdbartho@cca.rockwell.com
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>I would like to build a data logger to monitor a few engine
>parameters. 

No fair. That's my idea! ;)

>Does anyone have a feel for what the injector PW signal looks like
>(timing)?  I suspect it is a pulse between 1-10msec wide at idle.

I have some scms. from a friend's home-built datalogger, and he measures
from 1ms to 40ms. The application is a '87 Buick GN.(C3 ECM) It's an
interesting circuit, as he uses _no_  microprocessors.

>The technical service manual for my car describes the sequence and the
>crank angle at which the injection takes place, but it doesn't tell
>you how wide the pulses are.

Check out the section on injector balancing. It might give you a good feel
for the pulse width.

>How often do I need to sample to get a reasonable reading (i.e. is it
>5msec +/- 0.000001msec, needing a 1e6 counter, or is it 1-100msec,
>etc.)?  I realize this varies from car to car, but I am only looking
>for an ``order of magnitude'' starting point.

The GN datalogger uses 2 74HC590s. 

I'm looking at using a 68HC711G5, (if I can find one) and using the input
capture channels (6 possible on the G5) to measure this and all my other
PW signals. My concern is turning to sampling rate now, too, and I haven't
really dug into the systems issues. Let me know what you find out.

Dig
sdbartho@hwking.cca.rockwell.com
Syclone/Typhoon mailing list.
Feel the power of the wind.

From owner-diy_efi  Fri Oct  7 04:20:14 1994
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: FW: Processor selection for datalogger
To: DIY_EFI
Date: Thu, 6 Oct 1994 22:10:41 -0500 (CDT)
In-Reply-To: <9410061211.AA02522@jackson.mitre.org> from "Roberto L. Landrau" at Oct 6, 94 08:11:00 am
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Roberto L. Landrau writes:
> 
> Does anyone have a feel for what the injector PW signal looks like
> (timing)?  I suspect it is a pulse between 1-10msec wide at idle.
> The technical service manual for my car describes the sequence and the
> crank angle at which the injection takes place, but it doesn't tell
> you how wide the pulses are.
 
With latemodel GM (Rochester, i think) injectors (the ball type with
the director plate) you can go down a little bit below 1ms if youve
got a really good controller.  I think most people like to stay above
2ms.

> My specific question is: how wide is the injector pulse signal?  How
> often do I need to sample to get a reasonable reading (i.e. is it
> 5msec +/- 0.000001msec, needing a 1e6 counter, or is it 1-100msec,
> etc.)?  I realize this varies from car to car, but I am only looking
> for an ``order of magnitude'' starting point.

An injector fires once every two engine revolutions.   It needs
at least 1ms offtime between firing.  Maximum dutycycle is about 90%
I believe.  So your frequency is a function of RPM, then you apply
both of the above rules to figure out what your maximum pulse width
could be.

-- 
Jonathan R. Lusky                       lusky@knuth.mtsu.edu
http://www.edge.net/erc/lusky.html      (615) 455-9915
------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350 \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi  Fri Oct  7 05:10:29 1994
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From: Mike Gruber <mgruber@maxwell.ee.washington.edu>
Message-Id: <9410070510.AA23621@maxwell.ee.washington.edu>
Subject: Re: FW: Processor selection for datalogger
To: DIY_EFI
Date: Thu, 6 Oct 94 22:10:18 PDT
In-Reply-To: <m0qt5hh-000CuTC@knuth.mtsu.edu>; from "Jonathan R. Lusky" at Oct 6, 94 10:10 pm
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Hi:

	A good way to estimate the maximum pulse width
your injectors will see relies on the following two 
facts...

	1. The most fuel injected into the cylinder will
	   be at maximum torque rpm.  You know what that
	   rpm will be.
	2. As mentioned in Jonathan Luskeys post, the 
	   duty cycle of the injector has an upper bound
	   of less than 100%.  He said 90%, I've heard
	   80%.  It's in that ballpark, anyway.

	So the widest pulse occurring would be roughly
approximated by .85*(2/max_torque_rpm).  

	This is all IMHO, and intended as a way to 
*estimate* the pulse width.  I hope it helps.

					Mike Gruber

From owner-diy_efi  Fri Oct  7 05:52:03 1994
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Subject: Re: FW: Processor selection for datalogger
To: DIY_EFI
Date: Thu, 6 Oct 94 22:51:51 PDT
In-Reply-To: <9410070510.AA23621@maxwell.ee.washington.edu>; from "Mike Gruber" at Oct 6, 94 10:10 pm
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Earlier, I mistakenly wrote:

> approximated by .85*(2/max_torque_rpm).  
> 

The approximation *should be*  .85*(2/(max_torque_rpm/60)),
since we want the answer in seconds, not minutes.  Sorry
for the inaccuracy.
> 
> 					Mike Gruber
> 
> 


From owner-diy_efi  Mon Oct 10 06:03:05 1994
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From: Dale Ulan <ulan@ee.ualberta.ca>
Subject: Re: P4 GM ECM using 68HC11
To: DIY_EFI
Date: Mon, 10 Oct 94 0:02:47 MDT
In-Reply-To: <199410061626.LAA06536@mail.utexas.edu>; from "BigBrother@mail.utexas.edu" at Oct 6, 94 11:26 am
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> 
> What cars was the P4 used in?  Is it in all the TPI camaros/firebirds?
> Thats the only GM ECM I've seen using a 27256.  It would be great to
> tear one of those down and figure it out.
> 
> Is the OEM code on ROM on the chip?  I know you can get 68hc11 mask
> programmed at motorolla, but considering there is an external 32k
> EPROM maybee they don't use that.

Masked programming is only done if you're making millions of the same
thing.
Most cars used the P4 ECM (post 1986). Older cars and most trucks (up to
about 1991) used the C3 which is very old...

Yes, the PROM contains code. About 20k worth of it. Have fun!!!

-Dale

From owner-diy_efi  Mon Oct 10 13:03:32 1994
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Original-From: bohdan@uscbu.ih.att.com (Bohdan L Bodnar)
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Partially correct, Dale.  Computer Command Control is a SYSTEM, not just
hardware.  The GEN V computer which will eventually make it into production
vehicles is still C3.  Yes, the basic C3 is old (1981 for full function
systems, 1982 for Min-T systems).

Regards,

Bohdan Bodnar
bohdan.l.bodnar@att.com



From owner-diy_efi  Tue Oct 11 01:34:41 1994
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From: Craig Pugsley <c.pugsley@trl.oz.au>
Message-Id: <199410110134.AA12434@shiva.trl.OZ.AU>
Subject: Injector timing qns.
To: DIY_EFI
Date: Tue, 11 Oct 1994 11:34:22 +1000 (EST)
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Hi there,
I've got a few questions regarding injector timing:

i/  Does the timing of the injector relative to the timing of
    the intake opening matter much?. IE if you've got the same
    injector on time, but change the 'phase angle' relative to the
    cam, will the power output vary much?

    Rewording, will power output change much between full sequential
    and simultaneous injection, if you assume (as with L-Jetronic)
    that the fuel can "Hang around" in the intake while the valve
    is shut, or for optimum power should the fuel injector only be
    turned on while air is flowing into the engine?

ii/ Does anyone have a graph of fuel flow/minute vs injector duty
    cycle at high RPM. (Concerning injector opening&closing times)

I'm in the process of building a basic analog injection computer so I
can get a feel for how the fuel algorithms work, then put it into a more
elegant microcontroller form (Probably 8051 based)

Cheers,
Craig.

From owner-diy_efi  Tue Oct 11 02:11:53 1994
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: Injector timing qns.
To: DIY_EFI
Date: Mon, 10 Oct 1994 21:11:43 -0500 (CDT)
In-Reply-To: <199410110134.AA12434@shiva.trl.OZ.AU> from "Craig Pugsley" at Oct 11, 94 11:34:22 am
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Craig Pugsley writes:
> 
> i/  Does the timing of the injector relative to the timing of
>     the intake opening matter much?. IE if you've got the same
>     injector on time, but change the 'phase angle' relative to the
>     cam, will the power output vary much?
 
At lower injector pulse widths it can make a noticeably difference
in fuel consumption and emissions.  At higher pulsewidths it
doesn't have any impact.

>     Rewording, will power output change much between full sequential
>     and simultaneous injection, if you assume (as with L-Jetronic)
>     that the fuel can "Hang around" in the intake while the valve
>     is shut, or for optimum power should the fuel injector only be
>     turned on while air is flowing into the engine?

At WOT sequential injection is worthless IMHO.  Your injectors will
be spending considerably more time open than the intake valves.
 
> ii/ Does anyone have a graph of fuel flow/minute vs injector duty
>     cycle at high RPM. (Concerning injector opening&closing times)

This is going to be a function of fuel pressure and different for
every model of injector.
 
> I'm in the process of building a basic analog injection computer so I
> can get a feel for how the fuel algorithms work, then put it into a more
> elegant microcontroller form (Probably 8051 based)

Doesn't sound particulary useful to me...  I think it'd be much more
useful to put together a good little data logging system and then sample
an OEM system in action.

-- 
Jonathan R. Lusky                       lusky@knuth.mtsu.edu
http://www.edge.net/erc/lusky.html      (615) 455-9915
------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350 \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi  Tue Oct 11 03:04:19 1994
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From: Craig Pugsley <c.pugsley@trl.oz.au>
Message-Id: <199410110303.AA18450@shiva.trl.OZ.AU>
Subject: Re: Injector timing qns.
To: DIY_EFI
Date: Tue, 11 Oct 1994 13:03:57 +1000 (EST)
In-Reply-To: <m0quWgp-000CvfC@knuth.mtsu.edu> from "Jonathan R. Lusky" at Oct 10, 94 09:11:43 pm
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Hi there, 
> 
> >     Rewording, will power output change much between full sequential
> >     and simultaneous injection, if you assume (as with L-Jetronic)
> >     that the fuel can "Hang around" in the intake while the valve
> >     is shut, or for optimum power should the fuel injector only be
> >     turned on while air is flowing into the engine?
> 
> At WOT sequential injection is worthless IMHO.  Your injectors will
> be spending considerably more time open than the intake valves.

That's basically what I was wanting to know. The main aim at lower RPM
is to get more torque (Mazda rotary = poor low down torque)

> > ii/ Does anyone have a graph of fuel flow/minute vs injector duty
> >     cycle at high RPM. (Concerning injector opening&closing times)
> 
> This is going to be a function of fuel pressure and different for
> every model of injector.

Hmm... I kind of mis-worded the question. What I'd like to know is
how linear the fuel flow vs injector time is (For a given
fuel pressure) when injector time is small, and if compensation for
this deviation is nessecary.

> > I'm in the process of building a basic analog injection computer so I
> > can get a feel for how the fuel algorithms work, then put it into a more
> > elegant microcontroller form (Probably 8051 based)
> 
> Doesn't sound particulary useful to me...  I think it'd be much more
> useful to put together a good little data logging system and then sample
> an OEM system in action.

I've already done some measurements of an ECU (aftermarket) and I'm
trying to put it into practice. I feel an analog system is easier to
"bash into shape" than microprocessor code, as I have only limited
micro programming experience. I have enough readings to make a fuel map,
but don't have enough info about how other inputs should affect the
injector time.

Regards,
Craig.

From owner-diy_efi  Tue Oct 11 03:30:14 1994
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: Injector timing qns.
To: DIY_EFI
Date: Mon, 10 Oct 1994 22:30:13 -0500 (CDT)
In-Reply-To: <199410110303.AA18450@shiva.trl.OZ.AU> from "Craig Pugsley" at Oct 11, 94 01:03:57 pm
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Craig Pugsley writes:
> 
> That's basically what I was wanting to know. The main aim at lower RPM
> is to get more torque (Mazda rotary = poor low down torque)
 
Ugh, how many times are you planning to fire the injector each crank
revolution?

> Hmm... I kind of mis-worded the question. What I'd like to know is
> how linear the fuel flow vs injector time is (For a given
> fuel pressure) when injector time is small, and if compensation for
> this deviation is nessecary.
 
It depends on the injectors, your fuel pressure, and how low you go.
On GM speed density systems this is compensated for by fudging the
volumetric efficiency tables....  sorta beat it to fit kinda thing.
Aftermarket speed density systems are similar, except that they generally
look up pulse width directly from (RPM,MAP) instead of pretending to
go through a VE step.  Bottom line: compensation is done in the calibration,
the algorithms for speed density assume the injectors are linear.


-- 
Jonathan R. Lusky                       lusky@knuth.mtsu.edu
http://www.edge.net/erc/lusky.html      (615) 455-9915
------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350 \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi  Tue Oct 11 15:54:47 1994
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From: Jim Conforti <jec@us.dynix.com>
Subject: Re: Injector timing qns.
To: DIY_EFI
In-Reply-To: <m0quXun-000Cv4C@knuth.mtsu.edu>
Message-Id: <Pine.3.05.9410110922.A109004-a100000@cpu.us.dynix.com>
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On Mon, 10 Oct 1994, Jonathan R. Lusky wrote:

> Bottom line: compensation is done in the calibration,
> the algorithms for speed density assume the injectors are linear.

  In BOSCH systems, there are TWO adjustments to the final pulse width

  1) For voltage, to compensate for different opening/closing times

  2) A final trim, which corrects extreme (large or small) pulse widths
     to linearize the "squirt" function ..

  They are contained in simple 2D tables ... "maps" if you will ..

  Jim Conforti

  <jec@us.dynix.com>



