From owner-diy_efi  Sat Apr  1 21:51:08 1995
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From: Ed Carryer <carryer@cdr.stanford.edu>
Message-Id: <199504012120.NAA09662@sunrise.Stanford.EDU>
To: DIY_EFI
In-Reply-To: <9503312219.AA01826@ivan.gallium.com> (MSargent@gallium.com)
Subject: Re: Changing injector pulse rate at idle?
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Mike Sargent wrote:
   This results in a consistant pressure across the injector, as well as
   providing higher flow as the throttle opens.

The reason for varying the fuel pressure
with manifold pressure is to mantain a constant delta-P across the injector
and therefore remove that as a variable in determining fuel flow rate
vs injector pulse-width.
It therefore does *not* provide higher flow as the throttle opens,
except to the extent that the wide throttle results in a longer pulse-width.

   BTW: With this set up, you may be able to get away without a fuel return
   line.
Don't try it ! You won't like the results. One of the side benefits of
regulating the pressure at the injector rail is that there is a constant flow
of fuel through the rail. This fuel is coming from a cooler environment than
underhood and therefore cools the fuel rail. Without this flow, and this
does happen in some old TBI designs, is that the fuel will actually vaporize
in the rail, giving you wildly varying fuel delivery and, at it's most
benign, a rough idle (this is mostly an idle problem since that's when
underhood temps. are at the peak and the fuel pressure is at it's minimum)

This is based on many hours in the hot arizona sun, trying to cure
hot fuel problems on a carburetted turbo about 15 years ago. 
The final solution, at idle and hot start at least, was to add an electric fuel
pump to the tank so that fuel was always being pushed, and a return line
from the mechanical fuel pump on the block. A return from the carb was the
preferred solution, but it wouldn't pass crash testing.


ed
--

From owner-diy_efi  Sun Apr  2 10:00:41 1995
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From DIY_EFI Fri Mar 31 15:17:57 0500 1995 remote from coulomb.eng.ohio-state.edu
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Date: Fri, 31 Mar 1995 15:17:57 -0500
From: bowling@cebaf.gov (Bruce Bowling)
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Shortly, I will be ready to release a beta version of
the dynamic engine simulation (EngSim) I have been working on.
This first incarnation provides the dynamic position of engine
components (crank, cam, piston, etc) as a function of time/rpm.
I also have the start of airflow information, but this is
not complete.  All of the pertinent variables are "settable"
using a input card format.  These variables include:
  Initial: time, crankshaft and camshaft angle, rpm, change in rpm,
engine temp, etc.
  Engine: cid, bore, stroke, rod length, fire order, etc,
  Camshaft: Centerline, lobe separation, duration(s), flowbench CFM's etc.
  Dynamic Variables: delta time, delta crank angle, total running time,
     etc.
  
I have also put in a capability for "events".  This allows one
variable to influence another's value.  For instance, it may be desirable
to start the simulation at 2000 RPM, then after 5 seconds, go to
3000 RPM at a change rate of 100 RPM/sec, then maintain 3000 RPM
for 10 seconds, then change again, etc.  One can use the event mechanism
to accomplish this.  I used events to put in a engine temperature
"warm-up" curve which I measured from a real engine.

Outputs include a complete "dump" at every "n" crankshaft degrees
(user sets "n" and the amount of data dumped), with info on
every cylinder (EngSim currently tracks 4, 6, or 8 cylinders with
a user-defined firing order), piston postion, speed, acceleration, and
swept volume, valve lift/airflow (for each cylinder), engine
temperature, etc.

One question: Should I post the code directly to the mailgroup, or
use Majordomo, or an FTP site (which I will need)?  Should I post
the user's manual to the mailgroup ahead of time?

The code is written in non-ANSI "C", and was compiled successfully
using "gcc" on a HP workstation.  It should compile on another
platform with very little work.  On my machine (roughly 100 MIPS)
for a 8-cylinder simulated engine, using 1 degree crankshaft increments
and 5 seconds simulation time, the execution time was 22 seconds.
This should be kept in mind if one wants to use a slower computer.

The ultimate goal of EngSim is to provide resonalble simulated electrical
outputs (TPS voltage, crankshaft trigger wheel pulses, etc) to
"feed" into high-level ECU control algorithms, in order to help
debug them.  Algorithm control loops can be verified for proper
response before implementing them in a real hardware environment.
It is better to find an error in a user's control algorithm using
EngSim (or equivalent) then discovering it with a running engine.
EngSim was not designed to be a precise airflow model, or predict
structural problems in an engine. 

Right now, there is no "hook" to the outside world of the
variables at time N.  There are many ways to accomplish this.
One is to hook directly into the MAIN() routine and compile
everything together.  One can also dump EngSim output to a 
file and use the "test" code to read it back in.  The way
I am looking at is to use TCP/IP Berkeley Sockets and run
EngSim as a background process server, and test codes are
attached as clients.



-----------------------------------------------------
<<<<<<<<<<<<<<<<<<<<<<<>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
-----------------------------------------------------
               Bruce A. Bowling
  Staff Scientist - Instrumentation and Controls
 The Continuous Electron Beam Accelerator Facility
    12000 Jefferson Ave - Newport News, VA 23602
                 (804) 249-7240
               bowling@cebaf.gov
-----------------------------------------------------
<<<<<<<<<<<<<<<<<<<<<<<>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
-----------------------------------------------------


From owner-diy_efi  Sun Apr  2 10:28:39 1995
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From DIY_EFI Fri Mar 31 17:19:19 0500 1995 remote from coulomb.eng.ohio-state.edu
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Date: Fri, 31 Mar 1995 17:19:19 -0500
From: MSargent@gallium.com (Michael F. Sargent)
Message-Id: <9503312219.AA01826@ivan.gallium.com>
To: DIY_EFI@coulomb.eng.ohio-state.edu
Subject: Re: Changing injector pulse rate at idle?
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The standard Bosch fuel pressure regulators (and probably everone elses) are
referenced to manifold pressure. That results in a lower fuel pressure at
idle (low manifold pressure), and a higher fuel pressure at WOT (higher
manifold pressure). Typically these regulators produce around 30 PSI fuel
pressure at idle, and go up to about 45 PSI at WOT. Note that as the
intake manifold pressure increased by 15 PSI, so did the fuel pressure.
This results in a consistant pressure across the injector, as well as
providing higher flow as the throttle opens.

There are companies which make "rising rate" fuel pressure regulators.
These regulators increase the fuel pressure at a rate greater than the
increase in manifold pressure. For example, as the manifold pressure
increases from 0 to 15 PSI, the fuel pressure might increase from 30 to
60 PSI, increasing at a 2:1 rate over the manifold pressure.

If you really want to go with computer controlled fuel pressure, I would
suggest measuring the fuel pressure, feeding that into the DIY ECU, and
using a proportional speed controller for DC motors to control the fuel
pump. These controllers are used in radio controlled cars, and produce
full voltage output, but vary the duty cycle. The good controllers use
massive power FETs, and some of the top of the line speed controllers
can handle up to 100 Amps. I don't know the current draw of an EFI fuel
pump, but I suspect that most of the racing speed controllers would work
correctly.

BTW: With this set up, you may be able to get away without a fuel return
line.

Mike
+--------------------------------------------------------------------------+
| Michael F. Sargent   | Net: msargent@gallium.com | Phone: 1(613)721-0902 |
| Gallium Software Inc.|                           | FAX:   1(613)721-1278 |
+--------------------------------------------------------------------------+



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From DIY_EFI Fri Mar 31 16:11:18 ET 1995 remote from coulomb.eng.ohio-state.edu
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Date: Fri, 31 Mar 1995 16:11:18 ET
From: John T Stein <JSTEIN@dpc2.hdos.hac.com>
Subject: Re: Changing injector pulse rate at idle?
To: DIY_EFI@coulomb.eng.ohio-state.edu
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Craig wrote:
> > 
> > John
> 
> Another technique for better operation at light loads is to
> reduce the fuel pressure - this allows you to keep the pulse width in a
> known area of operation, while reducing the amount of fuel put through.
> I'd suggest this would normally only be a high/low pressure - not
> variable.
> 
> But hey, what would I know, I'm just an EFI hack ;-)
> 
> Cheers,
> Craig.
> 

Craig,

Sounds like a SUPER idea to me, do you happen to know if anyone makes 
electrically commandable regulators?  If not I guess I could try to 
adapt a vacuum-servo type (ugh).

BTW, we're all hacks here, aren't we??

Thanks,
John   


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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com


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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 18:43:48 1995
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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 19:08:30 1995
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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 19:37:04 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 19:59:51 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 20:23:38 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 20:48:50 1995
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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 21:15:16 1995
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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 21:48:34 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 22:11:16 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 22:37:04 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 23:06:32 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Sun Apr  2 23:31:13 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 00:01:57 1995
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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 00:28:24 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 01:26:32 1995
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From: Craig Pugsley <c.pugsley@trl.oz.au>
Message-Id: <199504030126.AA14245@shiva.trl.OZ.AU>
Subject: O2 sensors..
To: DIY_EFI
Date: Mon, 3 Apr 1995 11:26:17 +1000 (EST)
In-Reply-To: <9504030104.AA28976@coulomb.eng.ohio-state.edu> from "DIY_EFI@coulomb.eng.ohio-state.edu" at Apr 3, 95 01:06:50 am
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Hi there,

FYI, Seen over on the GN list (Regarding O2 sensors w/leaded fuel):

O2 sensors...
When that heated sensor finally does fail on leaded fuel clean it
real good with brake cleaner and you might revive it and get
even more use out of it.   However the Zirconia sensor is subject to
failure and drift when subjected to lead.   The heated Zirconia
sensor should last many (10+) times longer than without the heater.

NTK/NGK makes a TiO2 (Titania) sensor that is almost completely
immune to lead contamination.  However, it has a 12mm thread and
requires an adaptor and a compensation resistor for proper
installation replacing a Zirconia based sensor, unless you can find
one of the rare 18mm TiO2s.  The TiO2 also has a much smaller
sensing head for less exhaust obstruction.  I wish I knew part
numbers for you all.  Call NTK/NGK and maybe they can help
(anyone speak Japanese?). The 12mm TiO2 is a current production
part for one of the Nissan Pathfinder engines but which one?

Craig.

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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 01:53:34 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 02:00:51 1995
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: O2 sensors..
To: DIY_EFI
Date: Sun, 2 Apr 1995 21:00:08 -0500 (CDT)
In-Reply-To: <199504030126.AA14245@shiva.trl.OZ.AU> from "Craig Pugsley" at Apr 3, 95 11:26:17 am
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Craig Pugsley writes:
> NTK/NGK makes a TiO2 (Titania) sensor that is almost completely
> immune to lead contamination.  However, it has a 12mm thread and
> requires an adaptor and a compensation resistor for proper
> installation replacing a Zirconia based sensor, unless you can find
> one of the rare 18mm TiO2s.  The TiO2 also has a much smaller

I had several 18mm TiO2's back in the lab in Austin....  dunno where
Wu got them, but I believe they were Bosch sensors and they were in
Mopar boxes.

-- 
Jonathan R. Lusky                        lusky@knuth.mtsu.edu
http://www.edge.net/~lusky/                 (615) 726-8700
-------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd

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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 02:23:17 1995
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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 02:32:09 1995
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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 02:42:21 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 02:46:22 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 02:56:31 1995
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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 03:02:39 1995
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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 03:10:52 1995
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 03:11:20 1995
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   ----- Transcript of session follows -----
554 sh died because of kill (9)--requeueing message

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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Mon Apr  3 12:30:21 1995
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Date: Mon, 3 Apr 1995 07:30:11 -0500 (CDT)
From: Ryan A Erickson <eric0019@gold.tc.umn.edu>
Subject: Re: your mail
To: DIY_EFI
Cc: DIY_EFI
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Am I the only person that has received this message about 30 times today 
(Monday)?  




On Mon, 3 Apr -1 DIY_EFI@coulomb.eng.ohio-state.edu wrote:

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> In-Reply-To: Your message of "Sun, 02 Apr 95 03:02:34 PST."
>              <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> 
> 
> 
> > Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> > electrically commandable regulators?  If not I guess I could try to 
> > adapt a vacuum-servo type (ugh).
> > 
> 
> I was considering making a similar system for a GM regulator. My idea was
> to use a GM electronically controlled wastegate bleeder valve and an adjust-
> able fuel pressure regulator. Use the the adjustment screw to set the max
> allowable fuel pressure, and then use the bleeder to pull off some of the
> vacuum/boost signal until you reached the desired pressure.
> 
> Kinda ugly but it seems like it should work.
> 
> Dig
> sdbartho@hwking.cca.rockwell.com
> 
> 
> 
> 
> 

From owner-diy_efi  Mon Apr  3 13:44:05 1995
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From: Bill Lewis <wrl@access.digex.net>
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Subject: Re: your mail
To: DIY_EFI
Date: Mon, 3 Apr 1995 09:43:01 -0400 (EDT)
In-Reply-To: <Pine.3.89.9504030752.A19387-0100000@gold.tc.umn.edu> from "Ryan A Erickson" at Apr 3, 95 07:30:11 am
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You are not alone Ryan  I've received over a dozen copies.../Bill

-- 
Bill Lewis - wrl@access.digex.net

From owner-diy_efi  Mon Apr  3 14:37:25 1995
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Date: Mon, 3 Apr 1995 10:33:46 ET
From: John T Stein <JSTEIN@dpc2.hdos.hac.com>
Subject: Re: your mail
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> Date:          Mon, 03 Apr 1995 07:30:11 -0500 (CDT)
> From:          Ryan A Erickson <eric0019@gold.tc.umn.edu>
> Subject:       Re: your mail
> To:            DIY_EFI@coulomb.eng.ohio-state.edu
> Cc:            DIY_EFI@coulomb.eng.ohio-state.edu
> Reply-to:      DIY_EFI@coulomb.eng.ohio-state.edu

> 
> 
> Am I the only person that has received this message about 30 times today 
> (Monday)?  
> 
> 
No,  I got numerous copies too, thought our server developed a stutter!

John

From owner-diy_efi  Mon Apr  3 15:01:01 1995
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Subject: Re: your mail 
Date: Mon, 03 Apr 95 11:00:58 -0400
From: John S Gwynne <jsg>
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--------

| > Am I the only person that has received this message about 30 times today 
| > (Monday)?  
| > 
| > 
| No,  I got numerous copies too, thought our server developed a stutter!

Rest assured that everyone on the list got all of those copies. I
came in late last night and found the endless loop in progress. I
un-subscribed the "bad guy" and flush the mail queue... I hope nothing
important was in the queue :). 

                                       John S Gwynne
                                          Gwynne.1@osu.edu
_______________________________________________________________________________
               T h e   O h i o - S t a t e   U n i v e r s i t y
    ElectroScience Laboratory, 1320 Kinnear Road, Columbus, Ohio 43212, USA
                Telephone: (614) 292-7981 * Fax: (614) 292-7297
-------------------------------------------------------------------------------

From owner-diy_efi  Mon Apr  3 17:53:41 1995
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Date: Mon, 3 Apr 1995 13:53:34 -0400
From: bowling@cebaf.gov (Bruce Bowling)
Message-Id: <9504031753.AA06613@cebaf4.cebaf.gov>
To: DIY_EFI
Subject: EngSim (again)
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I do not know if this message came out right - I had about
70 "bounced" replies from the EFI mailserver after I sent
the message Friday afternoon.  So, here is the message again......
- Bruce



Shortly, I will be ready to release a beta version of
the dynamic engine simulation (EngSim) I have been working on.
This first incarnation provides the dynamic position of engine
components (crank, cam, piston, etc) as a function of time/rpm.
I also have the start of airflow information, but this is
not complete.  All of the pertinent variables are "settable"
using a input card format.  These variables include:
  Initial: time, crankshaft and camshaft angle, rpm, change in rpm,
engine temp, etc.
  Engine: cid, bore, stroke, rod length, fire order, etc,
  Camshaft: Centerline, lobe separation, duration(s), flowbench CFM's etc.
  Dynamic Variables: delta time, delta crank angle, total running time,
     etc.
  
I have also put in a capability for "events".  This allows one
variable to influence another's value.  For instance, it may be desirable
to start the simulation at 2000 RPM, then after 5 seconds, go to
3000 RPM at a change rate of 100 RPM/sec, then maintain 3000 RPM
for 10 seconds, then change again, etc.  One can use the event mechanism
to accomplish this.  I used events to put in a engine temperature
"warm-up" curve which I measured from a real engine.

Outputs include a complete "dump" at every "n" crankshaft degrees
(user sets "n" and the amount of data dumped), with info on
every cylinder (EngSim currently tracks 4, 6, or 8 cylinders with
a user-defined firing order), piston postion, speed, acceleration, and
swept volume, valve lift/airflow (for each cylinder), engine
temperature, etc.

One question: Should I post the code directly to the mailgroup, or
use Majordomo, or an FTP site (which I will need)?  Should I post
the user's manual to the mailgroup ahead of time?

The code is written in non-ANSI "C", and was compiled successfully
using "gcc" on a HP workstation.  It should compile on another
platform with very little work.  On my machine (roughly 100 MIPS)
for a 8-cylinder simulated engine, using 1 degree crankshaft increments
and 5 seconds simulation time, the execution time was 22 seconds.
This should be kept in mind if one wants to use a slower computer.

The ultimate goal of EngSim is to provide resonalble simulated electrical
outputs (TPS voltage, crankshaft trigger wheel pulses, etc) to
"feed" into high-level ECU control algorithms, in order to help
debug them.  Algorithm control loops can be verified for proper
response before implementing them in a real hardware environment.
It is better to find an error in a user's control algorithm using
EngSim (or equivalent) then discovering it with a running engine.
EngSim was not designed to be a precise airflow model, or predict
structural problems in an engine. 

Right now, there is no "hook" to the outside world of the
variables at time N.  There are many ways to accomplish this.
One is to hook directly into the MAIN() routine and compile
everything together.  One can also dump EngSim output to a 
file and use the "test" code to read it back in.  The way
I am looking at is to use TCP/IP Berkeley Sockets and run
EngSim as a background process server, and test codes are
attached as clients.



-----------------------------------------------------
<<<<<<<<<<<<<<<<<<<<<<<>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
-----------------------------------------------------
               Bruce A. Bowling
  Staff Scientist - Instrumentation and Controls
 The Continuous Electron Beam Accelerator Facility
    12000 Jefferson Ave - Newport News, VA 23602
                 (804) 249-7240
               bowling@cebaf.gov
-----------------------------------------------------
<<<<<<<<<<<<<<<<<<<<<<<>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
-----------------------------------------------------

From owner-diy_efi  Mon Apr  3 19:43:50 1995
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From: Mark Shaw <mark@wdc.sps.mot.com>
Message-Id: <9504031943.AA18095@wdc.sps.mot.com>
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Is there a "digest" form of this mailing list where a complete day's
postings are collected into one document for transmission?  I prefer
the digest form to the numerous messages during the day (especially when
one of the posters goes amuk:-(

Mark

From owner-diy_efi  Tue Apr  4 01:54:03 1995
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From: robert dingli <dingli@ee.mu.OZ.AU>
Message-Id: <199504040110.LAA22808@mullian.ee.mu.OZ.AU>
Subject: Re: Changing injector pulse rate at idle?
To: DIY_EFI
Date: Tue, 4 Apr 1995 11:10:28 +1000 (EST)
In-Reply-To: <MAILQUEUE-101.950330163951.320@dpc2> from "John T Stein" at Mar 30, 95 04:39:51 pm
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John,

> In my original posting I had said that the injector pulse period I 
> had observed at idle was varying between about 40 milliseconds 
> and about 45 milliseconds with a constant idle speed.  
> 
> While a slightly wandering idle speed might cause the pulse period
> to drift THROUGH the range from 40 to 45 milliseconds, what I 
> observed was a period that was EITHER 40 milliseconds OR 45 
> milliseconds, with no intermediate values. I would expect idle speed 
> wander to yield periods BETWEEN these extremes as well as the 
> extremes themselves.
> 
> The apparantly deterministic nature of the variation in period  was what
>  led me to ask about possible reasons. It seems like the ECM is doing 
> this intentionally, but for what reason??  
> 
> BTW, the engine in question is throttle-body injected, not port 
> injected as Robert mentioned in his reponse.  While some averaging of 
> the injector duty cycle, and hence the air/fuel ratio would occur in the 
> intake manifold, varying the pulse rate still seems like a strange thing 
> for the ECM to do.
> 
> Any suggestions??

The simple solution would be that 5mS is the limit of your system's 
resolution (as some earlier has pointed out).  

From my research into crank speed measurements, it is not unusual to
observe repeatable cyclic crank speed fluctuations, but as mentioned,
one would expect to observed periods other than exactly 40 or 45 mS.
What is the resolution of your measuring device?

Robert
-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Tue Apr  4 13:02:32 1995
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Date: Tue, 4 Apr 1995 08:59:01 ET
From: John T Stein <JSTEIN@dpc2.hdos.hac.com>
Subject: Re: Changing injector pulse rate at idle?
To: DIY_EFI
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Robert Dingli wrote,
> 
> The simple solution would be that 5mS is the limit of your system's 
> resolution (as some earlier has pointed out).  
> 
> From my research into crank speed measurements, it is not unusual to
> observe repeatable cyclic crank speed fluctuations, but as mentioned,
> one would expect to observed periods other than exactly 40 or 45 mS.
> What is the resolution of your measuring device?
> 
> Robert


Robert,

I made my measurements with an oscilloscope triggered on the injector 
pulse itself, so the time  resolution of the measurement is not a 
limit.

The explanation offered earlier by Michael Sargent and to which you 
referred  is appealing.  ASSUMING the engine controller has a 
"hold off" counter which delays the injector pulse by a specific 
crank angle after the crank signal, a slight jitter in the crank period 
COULD cause the controller to change the TIME delay introduced by
the "hold off" counter in an effort to keep the delay ANGLE constant.  
If the LSB of the counter were to be 5 milliseconds.... 

The question is, is such a "hold-off" counter typically used"??

Thanks for the comments,

John

From owner-diy_efi  Tue Apr  4 13:14:04 1995
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X-Mailer: exmh version 1.5.3 12/28/94
To: DIY_EFI
Subject: Re: Subscription Types /Alternative pumps
In-Reply-To: Your message of "Mon, 03 Apr 95 12:43:34 MST."
             <9504031943.AA18095@wdc.sps.mot.com> 
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> Is there a "digest" form of this mailing list where a complete day's
> postings are collected into one document for transmission?  I prefer
> the digest form to the numerous messages during the day (especially when
> one of the posters goes amuk:-(

I think I need to explain myself here. I did *NOT* send 12+ messages to
this list. A mail loop occured at the site of a message that I replied
to, causing the message to get repeatedly sent back to the list.

I would never "bomb" this or any list like that. I'm currently on 6
or so lists myself, so I know what a pain it can be to weed repeated
posts out of an inbox.

With that cleared up, I'll get back to EFI. 

Is anyone familiar with the GM alternative fuel vehicles? I've been 
looking for an in-tank fuel pump with better than 110 GPH @ 50 psi,
and it seems that one of the pumps from an alcohol fueled vehicle
may have similar (or better) specs.


Thanks, and apologies for the mail problems.

Dig
sdbartho@hwking.cca.rockwell.com


From owner-diy_efi  Tue Apr  4 17:04:39 1995
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Date: Tue, 4 Apr 1995 12:49:17 -0400
From: MSargent@gallium.com (Michael F. Sargent)
Message-Id: <9504041649.AA20485@ivan.gallium.com>
To: DIY_EFI
Subject: Re: Driving an MSD Ignition Box
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> Probably the easy way would be to call Autotronics and ask them.  I'd be 
> curious to find out what it takes to fire those.  Good Luck!

So, I called MSD. They're very cooperative.

The white wire (points) trigger is connected to a 40 ohm pull-up to +12
volts. Connecting a transistor between the white wire and ground will
trigger the box. The transistor should be rated between 30 and 50 volts,
and will need to be able to handle at least 300 mA. The engineer I
talked to suggested an MJ520, but the requirements are so easy to meet
that there are a large number of transistors that will do the job.
Because the input is purely resistive, there is no need to add
additional components to handle back EMF, etc.

As for the trigger pulse, he suggested that the pulse be a positive
going pulse of at least 0.5 mS duration. The duration is needed because
(as Bruce suggested) there is a debounce circuit in the MSD box. So,
normally the trigger will be at ground level, going high when the box is
to fire, held high for at least 0.5 mS, and then returns to ground.

Ed Lansinger was asking for some more information about the MSD boxes,
so I'll try to summarize some of the information from the catalog.

Specifications (for MSD-6A, -6AL, and -6M-2):

Operating Voltage:		12 VDC
Operating Current:		10 A @ 10,000 RPM
Maximum RPM:			10,000 (8 cyl)
Spark Duration:			20 degrees (8 cyl)
Energy Output:			600 milli-joules (Cap. Discharge)
Output Voltage (to coil):	450 V
Output Voltage (coil out):	40 kV
Weight:				Varies by model between 2 3/4 lbs and 4 lbs
Size:				Varies by model; max. 8"L x 4"W x 2 3/4"H

A scope trace diagram (without units) shows the multi-spark output
versus the output of a conventional ignition. The MSD box is shown as
producing 5 sparks for each one produced by the conventional ignition,
at 1,000 RPM. Each of the multiple sparks is shown as having similar
voltage and duration to the conventional spark. As RPM increases, the
number of sparks decrease. I can't find anything in the literature to
confirm this, but I have heard it said that above 3,000 RPM, the MSD
boxes are only giving one spark.

From personal experience (I installed an MSD-6M-2 in my boat), they are
easy to install, and work very well. I had a bad case of "loading up",
where the engine ran very poorly after idling for a while. The MSD box
cleared this up completely. YMMV

For reference, MSD is manufactured by Autotronic Controls. They also
manufacture a broad line of other ignition and fuel injection components.

Autotronic Controls Corporation
1490 Henry Brennan Drive
El Paso, Texas
79936

(915)857-5200
(915)857-3344 (FAX)

(915)855-7123 (Customer Service Tech Line)
+--------------------------------------------------------------------------+
| Michael F. Sargent   | Net: msargent@gallium.com | Phone: 1(613)721-0902 |
| Gallium Software Inc.|                           | FAX:   1(613)721-1278 |
+--------------------------------------------------------------------------+


From owner-diy_efi  Tue Apr  4 19:29:36 1995
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Date: Tue, 04 Apr 1995 12:29:00 -0700 (PDT)
From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: FW: Driving an MSD Ignition Box
To: "diy_efi (postings)" <DIY_EFI>
Cc: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
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This is my first posting to diy_efi.

> A scope trace diagram (without units) shows the multi-spark output
> versus the output of a conventional ignition. The MSD box is shown as
> producing 5 sparks for each one produced by the conventional ignition,
> at 1,000 RPM. Each of the multiple sparks is shown as having similar
> voltage and duration to the conventional spark. As RPM increases, the
> number of sparks decrease. I can't find anything in the literature to
> confirm this, but I have heard it said that above 3,000 RPM, the MSD
> boxes are only giving one spark.

I did some measurements a while back on an MSD 6A.  I looked at the output
with an oscilloscope while varying the input frequency (RPM) with a
function generator.  I plotted the number of sparks vs. RPM for a
4 cylinder engine.  I'll post the data hopefully tomorrow.  As I recall,
the number of multiple sparks drops off quite quickly as RPM rises.  And,
compared to 4 cylinder applications, 8 cylinder applications will drop
off twice as fast.  The only way I see of improving this is to use two MSDs
instead of one, with each firing half of the cylinders.

I also have a schematic of the MSD 6A, obtained the brute force way
(reverse engineering).  It is consists completely of discretes, no
ICs.  I guess I could send someone a copy if they were interested.


Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@gi.com

From owner-diy_efi  Tue Apr  4 19:30:52 1995
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From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: DIY_EFI archive
To: "diy_efi (postings)" <DIY_EFI>
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Is there a diy_efi archive that I can download?  I am a new subscriber, and 
would like to read past notes so I become familiar with past topics.

Thanks,
Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@gi.com

From owner-diy_efi  Tue Apr  4 20:04:11 1995
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From: Bill Lewis <wrl@access.digex.net>
Message-Id: <199504042003.AA25329@access3.digex.net>
Subject: Is Jacob's Electronics box snake oil?
To: DIY_EFI
Date: Tue, 4 Apr 1995 16:03:49 -0400 (EDT)
In-Reply-To: <9504041649.AA20485@ivan.gallium.com> from "Michael F. Sargent" at Apr 4, 95 12:49:17 pm
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Does anybody know what that gadget made by Jacob's Electronics actually does?
It uses a ground sense wire that is supposed to be connected near the center
of a V8's intake manifold.

Is it snake oil?

.../Bill

-- 
Bill Lewis - wrl@access.digex.net

From owner-diy_efi  Tue Apr  4 21:26:46 1995
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	Tue, 4 Apr 1995 15:21:48 -0600
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> 
> Is there a diy_efi archive that I can download?  I am a new subscriber, and 
> would like to read past notes so I become familiar with past topics.
> 

If you have access to a WWW viewer, try http://www.cpsc.ucalgary.ca/~fridman/diy_efi.
Its the diy_efi www site.

If not, then send mail to Majordomo@coulomb.eng.ohio-state.edu with the words
"index diy_efi" as the body of the message.  This will return all available articles.
Then use "get diy_efi <article you want>" to retrieve it from the mail server.


	RF.

----------------------------------------------------------------------
Robert Fridman			fridman@cpsc.ucalgary.ca
Dept. of Computer Science	http://www.cpsc.ucalgary.ca/
University of Calgary
Calgary, Alberta		voice (403) 220-5104
Canada				fax   (403) 284-4707



From owner-diy_efi  Tue Apr  4 21:29:19 1995
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Date: Tue, 4 Apr 1995 17:22:11 -0400
From: MSargent@gallium.com (Michael F. Sargent)
Message-Id: <9504042122.AA22929@ivan.gallium.com>
To: DIY_EFI
Subject: Re:  Is Jacob's Electronics box snake oil?
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Jacob's makes a whole bunch of boxes and gadgets. Can you give a few more
details? I have their catalog and "The Drs. Guide ..." at home. I'll bring them
in tomorrow.
               Mike
+--------------------------------------------------------------------------+
| Michael F. Sargent   | Net: msargent@gallium.com | Phone: 1(613)721-0902 |
| Gallium Software Inc.|                           | FAX:   1(613)721-1278 |
+--------------------------------------------------------------------------+


From owner-diy_efi  Tue Apr  4 21:47:24 1995
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From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: Re:  DIY_EFI archive
To: fridman <fridman@cpsc.ucalgary.ca>
Cc: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>, DIY_EFI <DIY_EFI>
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> If you have access to a WWW viewer, try
> http://www.cpsc.ucalgary.ca/~fridman/diy_efi.
> Its the diy_efi www site.

I am able to view this site with my WWW viewer (Netscape).  However,
when I click on the "archives" icon, I get the following response:

The requested URL /~fridman/diy_efi/archive.html was not found on this 
server.

Is it down?

Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@gi.com

From owner-diy_efi  Tue Apr  4 22:19:10 1995
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Date: Tue, 4 Apr 95 15:18:54 PDT
From: barrett@baghwan.nsc.com (Chip Barrett-Smith 8-582-0742)
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To: DIY_EFI
Subject: Re: FW: Driving an MSD Ignition Box
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Bryan,
	I'd love to get a copy of the schematic if you can email it.
Chip
barrett@baghwan.nsc.com

From owner-diy_efi  Tue Apr  4 22:37:34 1995
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>  
>  I also have a schematic of the MSD 6A, obtained the brute force way
>  (reverse engineering).  It is consists completely of discretes, no
>  ICs.  I guess I could send someone a copy if they were interested.
>  
>  
>  Bryan Zublin
>  General Instrument, San Diego, CA, USA
>  bzublin@gi.com
Could you send me a copy.  The best way would be a postscript file.

Thanks

        - Matthew

From owner-diy_efi  Wed Apr  5 01:25:09 1995
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Subject: Re: FW: Driving an MSD Ignition Box
To: DIY_EFI
Date: Wed, 5 Apr 1995 11:21:29 +1000 (EST)
In-Reply-To: <2F819E1B@gismtpgate.gi.com> from "Zublin, Bryan" at Apr 4, 95 12:29:00 pm
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Hi guys,

All this talk about the MSD multi spark system reminds me about a VERY
interesting paper on the topic,


> > A scope trace diagram (without units) shows the multi-spark output
> > versus the output of a conventional ignition. The MSD box is shown as
> > producing 5 sparks for each one produced by the conventional ignition,
> > at 1,000 RPM. Each of the multiple sparks is shown as having similar
> > voltage and duration to the conventional spark. As RPM increases, the
> > number of sparks decrease. I can't find anything in the literature to
> > confirm this, but I have heard it said that above 3,000 RPM, the MSD
> > boxes are only giving one spark.
> 
> I did some measurements a while back on an MSD 6A.  I looked at the output
> with an oscilloscope while varying the input frequency (RPM) with a
> function generator.  I plotted the number of sparks vs. RPM for a
> 4 cylinder engine.  I'll post the data hopefully tomorrow.  As I recall,
> the number of multiple sparks drops off quite quickly as RPM rises.  And,
> compared to 4 cylinder applications, 8 cylinder applications will drop
> off twice as fast.  The only way I see of improving this is to use two MSDs
> instead of one, with each firing half of the cylinders.
> 

I have an SAE paper here somewhere (details to be posted upon discovery)
by researchers at Toyota and Nippondenso.  It is a combination inductive/CDI
ignition system which has the characteristics of a huge initial spark
voltage (CDI) and long duration (inductive).  One of the side benefits is
that the inductive and CDI sections of the circuit can be charged while
the other is discharging.  With suitable control, this allows a continous
discharge - ie no charge time delay between sparks.  The setup called for 
a separate coil from the main tranformer coil to store the inductive energy,
and of course a capacitor for the CDI energy.  Both sub sections then 
discharged through a single transformer coil.

> I also have a schematic of the MSD 6A, obtained the brute force way
> (reverse engineering).  It is consists completely of discretes, no
> ICs.  I guess I could send someone a copy if they were interested.
> 

I, for one, would be very interested to see how simple the system actually is.
I have the capability to multi spark my current system but will wait until
I ditch the dizzy totally. The small cap (originally designed for points)
tends to crossfire at the slightest provocation.

Robert 'looking for that paper' Dingli

-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Wed Apr  5 03:06:12 1995
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From: Craig Pugsley <c.pugsley@trl.oz.au>
Message-Id: <199504050305.AA29272@shiva.trl.OZ.AU>
Subject: Primarys and secondarys.. How?
To: DIY_EFI
Date: Wed, 5 Apr 1995 13:05:29 +1000 (EST)
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Hi there,
While I'm directing this question to Robert, I'll put it in the public
forum for other comments..

With an engine with a primary and secondary stage, do you need different
fuel curves for the primary and secondary (IE in a Mazda rotary, where
the primary and secondary have different port timing (~= two intake
valves in a piston engine following different cam profiles).

IE can you have '4 barrel injection', or is it easier to run the primary
and secondary stages in parallell (ie a 'weber' throttle body with
primarys and secondarys from each rotor being fed by one throat on the
carb).

Will the extra effort of setting up a primary and secondary be
worthwhile in terms of drivability/power (Which is the case with a carb,
but that's probably more of a gas speed thing in that case).

Cheers,
Craig.

(PS- Rob, there is an RX3 in the latest FF+R with a wolf 3d in it.
Writeup seemed pretty positive about the system).

From owner-diy_efi  Wed Apr  5 03:49:43 1995
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Date: Tue, 04 Apr 1995 20:50:00 -0700 (PDT)
From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: EFI Books and Papers in my Library
To: "diy_efi (postings)" <DIY_EFI>
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I thought that I would make a list of the books and papers that I own that 
are
related to EFI.  I think that this can be added to the reference list; some 
of
these are duplicates.

Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@gi.com


BOOKS

Sorted by Author.

Adler, Ulrich, _Electronic Gasoline Fuel-Injection System with Lambda
Closed-Loop Control, L-Jetronic:  Technical Instruction_, Robert Bosch GmbH,
copyright 1985, ISBN 1-85-226008-4.  (yellow book, 20 numbered pages; this
is written on the back cover:  "English translation of the German edition
dated:  September 1985.")


Adler, Ulrich, _Mechanical Gasoline Fuel-Injection System with Lambda
Closed-Loop Control, K-Jetronic:  Technical Instruction_, Robert Bosch GmbH,
copyright 1981, ISBN 1-85-226030-0.  (yellow book, 24 numbered pages; this
is written on the back cover:  "English translation of the 2nd German
edition dated:  September 1985.")


Adler, Ulrich, _Combined Ignition and Fuel-Injection System with Lambda
Closed-Loop Control, Motronic:  Technical Instruction_, Robert Bosch GmbH,
copyright 1985, ISBN 1-85-226009-2.  (yellow book, 44 numbered pages; this
is written on the back cover:  "English translation of the 2nd German 
edition
from September 1985.")


_Bosch Electronic Fuel Injection Systems, Shop Manual_, , Motorbooks
International, Osceola, Wisconsin, 1986, ISBN 0-87938-237-6.
(maintenance manual for Audi, BMW, Cadillac, Datsun, Mercedes, Opel,
Porsche, Renault, Saab, Volkswagen, and Volvo, model years 1970 - 1979).


Mitchell International, Inc., _Mitchell's Electronic Fuel Injection
Troubleshooting Guide: Import Vehicles_, Fisher Books, Tucson, Arizona,
1989, ISBN 1-55561-031-5.  (chapter contents include Bosch D, K, KE, L,
LH, and Digifant (Japanese and European); Daihatsu; Honda PGM-FI;
Isuzu I-TEC; Lucas-Bosch; Mazda RE-EGI; Mitsubishi ECI and MPFI; Nissan
TBI; Subaru SPFI;  this book has the EFI system wiring diagrams of many
import cars.)


Mitchell International, Inc., _Mitchell's Electronic Fuel Injection
Troubleshooting Guide: Domestic Vehicles, Fisher Books, Tucson, Arizona,
1991, ISBN 1-55561-032-3.  (chapter contents include AMC/Jeep; AMC;
AMC/RENIX; AMC/RENIX II; Bosch; Chrysler; Eagle; Ford; GM; this book has
the EFI system wiring diagrams of many domestic cars.)


Norbye, Jan P., _Automotive Fuel Injection Systems, A Technical Guide_,
Motorbooks International, Osceola, Wisconsin, 1981, ISBN 0-87938-139-6.
(primarily a history and description of fuel injection systems, includes
chapters on Bosch Mechanical Systems for Mercedes-Benz Cars, Kugelfischer
Fuel Injection, Rochester Fuel Injection, The Bendix Electrojector, Cadillac
and the Bendix Analog and Digital Fuel-Injection Systems, Bosch L- and K-
Jetronic, Motronic, Mono-Jetronic, Lucas Digital Fuel Injection, Chrysler's
Single-Point Injection; Ford's Electronic Engine Control System, Zenith
Fuel-Management Systems, Fiat/Marelli Experimental System, Bosch / Pierburg
Electronic Carburetor, Aftermarket Fuel Injection)


Ribbens, William B., Mansour, Norman P., et al, _Understanding Automotive
Electronics_, third edition, Howard W. Sams & Company, Indianapolis, 
Indiana,
1988, ISBN 0-672-27064-6.  (Contents includes Automotive Fundamentals, The
Systems Approach to Control and Instrumentation, Electronics Fundamentals,
Microcomputer Instrumentation and Control, Sensors and Actuators, The Basics
of Electronic Engine Control, Digital Engine Control System, Vehicle Motion
Control, Automotive Instrumentation, Diagnostics, Future Automotive
Electronics Systems)


Watson, Ben, _How to Tune and Modify Ford Fuel Injection_, Motorbooks
International, Osceola, Wisconsin, 1992, ISBN 0-87938-621-5.  ("For
Fuel-Injected Ford Cars and Trucks with EEC III and EEC IV Engine 
Maintenance
Systems,"  chapters include History of Fuel Injection, Brief Overview of
Electronics, Tools, Tuning the Fuel-injected Engine, Automotive Emissions,
EEC III, EEC IV Components and Operation, EEC IV Onboard Diagnostics,
Troubleshooting by Symptom, Performance Modifications, Legalities of Engine
Modification;  the performance chapter is weak, only 10 pages).


Watson, Ben, _How to Repair and Modify Chevrolet Fuel Injection, Motorbooks
International, Osceola, Wisconsin, 1991, ISBN 0-87938-502-2.




SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) TECHNICAL PAPERS

Sorted by SAE publication number.

Matsubara, Shoji; Kuwahara, Takashi; Gerhard, F. Bruce; _On-Chip Realtime
Operating System for the Engine Control System_, SAE paper 900780, 1990, 
ISSN
0148-7191.  (The authors are from NEC Electronics.  Discusses the "NEC
uPD78602 16-Bit Single-Chip Microcomputer that incorporates a real-time
operating system as firmware (alias Realtime Task Manager: RTM) as an
example.")

Dues, Steven M.; Adams, Joseph M., Shinkle, George A., _Combustion Knock
Sensing:  Sensor Selection and Application Issues_, SAE paper 900488, 1990,
ISSN 0148-7191.  (The authors are from Delco Remy Div., General Motors Corp.
This paper discusses basic knock phenomena, sensor types, application 
issues,
process flowchart, location selection, sensor selection criteria, sensor
comparisons, popular misconceptions.)

Arai, Nobukatsu; Sekine, Yoshihito; et al., _Advanced Design for Bypass Type
of Hot-Wire Air Flow Meter_, SAE paper 900259, 1990, ISSN 0148-7191.
(Reprinted from SP-805 - _Sensors and Actuators 1990_.  Authors are from
Hitachi.  This paper discusses a bypass type MAF meter integrated into a
throttle body.)

Takahashi, Ken; Tsuruoka, Shigeo; Nishimura, Yutaka; et al., _Hot Wire Air
Flow Meter for Engine Control Systems_, SAE paper 900258, 1990, ISSN 
0148-7191.
(The authors are from Hitachi Ltd.  This paper discusses a new type of wire
probe, resulting in improved response time.)

Rohde, Siegfried, and Philipp, Matthias, _Combined Boost Pressure and Knock
Control System for S.I. Engines Including 3-D Maps for Control Parameters_,
SAE paper 890459, 1989, ISSN 0148-7191.  (Reprinted from SP-780, _Power 
Boost:
Light, Medium, and Heavy Duty Engines_.  Authors are from Bosch.   This 
paper
discusses the Motronic EFI system with knock sensor and turbo boost pressure
control; good info on control methods.)

Nishimura, Yutaka; Ohyama, Yoshishige; et al., _A Hot Wire Air Flow Meter 
for
Intake Air Flow Measurement_, SAE paper 890301, 1989, ISSN 0148-7191.
(The authors are from Hitachi, Ltd.  This paper "outlines the development
status of the Hitachi hot wire air flow meter."  Also covered are 
"approaches
to improve response time" and "to avoid deterioration in the measurement
accuracy caused by dirt deposits on the hot wire probe.")

Tanimoto, Kohji; Bessho, Mikio; Inada, Masanori; _Switching Controlled 
Thermal
Mass Air Flow Sensor_, SAE paper 890298, 1989, ISSN 0148-7191.  (Reprinted 
from
SP-771 - _Sensors and Actuators: 1989_.  Authors are from Mitsubishi 
Electric.
This paper discusses a typical MAF meter using a switching transistor to
supply the voltage to the heated wire.  This reduces power consumption.  The
output of the meter is a digital signal, with the pulse width related to the
flow rate.  One advantage of  this type of meter is that the EFI computer
does not need an analog to digital converter to acquire the data - it can 
use
a digital counter.)

Sumai, Jaihind, and Sauer, Rudolf, _Bosch Mass Air Flow Meter: Status and
Further Aspects_, SAE paper 840137, 1984.  (The authors are from Bosch. 
 This
paper discusses flow passages, air flow around the thermal element, use of
wire grid in the air flow stream, mechanical forces on the sensor element,
dirt build up on the thermal sensor element, response rate, velocity 
profiles,
and influence of altitude on intake manifold pulsations.  Actual test data 
is
provided.)

Nishimura, Yutaka; Ohyama, Yoshishige; Sasayama, Takao; et al., _Hot Wire 
Air
Flow Meter for Engine Control System_, SAE paper 830615, 1983, ISSN 
0148-7191.
(The authors are from Hitachi Ltd.  This paper describes the Hitachi type 
MAF,
which measures air flow in a bypass air passage.  I believe that this type 
of
MAF is being used on Ford cars, starting with the Mustang GT in 1987.)

Sauer, Rudolf, _Hot Wire Air Mass Meter - A New Air Flow Meter for Gasoline
Fuel Injection Systems_, SAE paper 800468, 1980, ISSN 0148-7191.
(The author is from Bosch.  This paper appears to be one of the first on MAF
meters - the classical Bosch design with the thin platinum wire in the 
direct
air flow.  It has many equations explaining its operation.)


From owner-diy_efi  Wed Apr  5 03:55:22 1995
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From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: SAE papers on sale
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It's good to see that the SAE has books on sale - at a discount. 
 Interesting titles:

Engine Management & Driveline Controls, SP-788, list $62, sale $15.
Power Boost, SP-818, list $45, sale $29.

Sensors and Actuators 1991, P242, list $85, sale $29.
Sensors and Actuators 1990, SP-805, list $64, sale $39.
Sensors and Actuators 1989, SP-771, list $70, sale $19.

Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@gi.com

From owner-diy_efi  Wed Apr  5 10:43:31 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199504051042.UAA13966@mullian.ee.mu.OZ.AU>
Subject: Re: Primarys and secondarys.. How?
To: c.pugsley@trl.oz.au (Craig Pugsley)
Date: Wed, 5 Apr 1995 20:42:24 +1000 (EST)
Cc: DIY_EFI (DIY_EFI )
In-Reply-To: <199504050305.AA29272@shiva.trl.OZ.AU> from "Craig Pugsley" at Apr 5, 95 01:05:29 pm
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Craig asks,
> 
> With an engine with a primary and secondary stage, do you need different
> fuel curves for the primary and secondary (IE in a Mazda rotary, where
> the primary and secondary have different port timing (~= two intake
> valves in a piston engine following different cam profiles).
> 

First, some background ..

Rotaries tend to have rather peculiar fuelling requirements. 
While parallel injection once per revolution works fine in a piston engine, 
we found that it resulted in unequal fuelling for a rotary.  Each rotor 
draws in air every revolution, 180 deg out of phase of the other, and produces
relatively large pressure pulsations in the intake manifold.  As a result
the fuel has the be injected either twice per revolution or sequentially. 
We settled on sequential injection for the primaries to avoid injector 
cut-off problems near idle and the larger non-linearity in fuel flow near 
100% duty cycle.  The single secondary output (which is used on only a 
fraction of applications) injects twice as often to provide equal fuelling.

As for fuel curves, the speed density mapping is calibrated empirically.
This system lumps the injector response, engine fuel requirements and
desired AFR as one overall adjustable parameter for each speed and load 
combination (128 in all).  As long as the secondary port always opens at 
the same (or similar) rpm, it is simply up to the user to incorporate any 
no-linearities into the map.

> 
> (PS- Rob, there is an RX3 in the latest FF+R with a wolf 3d in it.
> Writeup seemed pretty positive about the system).
> 

The efi system used is one of our earliest prototypes.  Since then, we
have added a fully mapped ignition system to the ECU which independently
controls the coils for distributorless rotary ignition with separate
leading and trailing adjustments. 


Robert
-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Wed Apr  5 13:49:20 1995
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From: Jens Knickmeyer <knick@ibr.cs.tu-bs.de>
Message-Id: <199504051347.PAA21400@achill.ibr.cs.tu-bs.de>
Subject: Re: FW: Driving an MSD Ignition Box
To: DIY_EFI
Date: Wed, 5 Apr 95 15:47:06 MET DST
In-Reply-To: <2F819E1B@gismtpgate.gi.com> from "Zublin, Bryan" at Apr 4, 95 12:29:00 pm
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<Zublin, Bryan> wrote:
> 
> I also have a schematic of the MSD 6A, obtained the brute force way
> (reverse engineering).  It is consists completely of discretes, no
> ICs.  I guess I could send someone a copy if they were interested.
> 

Bryan,

I would like to get a copy, if possible. If there are more requests,
maybe you could make it available via an ftp site?

Jens.
------------------------------------
           Jens Knickmeyer
Technische Universitaet Braunschweig
         Mikroporzessorlabor
         38106 Braunschweig
       knick@ibr.cs.tu-bs.de
------------------------------------


From owner-diy_efi  Wed Apr  5 14:10:55 1995
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Date: Wed, 5 Apr 1995 10:10:48 -0400
From: bowling@cebaf.gov (Bruce Bowling)
Message-Id: <9504051410.AA14598@cebaf4.cebaf.gov>
To: DIY_EFI
Subject: Re:  Is Jacob's Electronics box snake oil?
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Yes, it is nothing but a big globual of thick, yellow, rattlesnake
oil.  The dyno tests that I personally say performed on a chevy 350,
mopar 440, and toyota 22R showed no improvement over a cheap
$20.00 capacitive-discharge unit.  Jacob is a marketing genius,
but if you go to the track, how many cars do you see with jacobs stuff?
None - almost all racers use the MSD system.  

- Bruce


From owner-diy_efi  Wed Apr  5 15:13:56 1995
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Subject: re: msd schematics
To: DIY_EFI
Date: Wed, 5 Apr 1995 10:10:29 -0400 (EDT)
From: "Kenneth C. King" <kking@Nuance.Com>
In-Reply-To: <199504051347.PAA21400@achill.ibr.cs.tu-bs.de> from "Jens Knickmeyer" at Apr 5, 95 03:47:06 pm
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> <Zublin, Bryan> wrote:
> > I also have a schematic of the MSD 6A, obtained the brute force way
> > (reverse engineering).  It is consists completely of discretes, no
> > ICs.  I guess I could send someone a copy if they were interested.
> 
> Bryan,
> I would like to get a copy, if possible. If there are more requests,
> maybe you could make it available via an ftp site?
> 
>            Jens Knickmeyer
greetings:
  add me to the 'meeee tooooo!' chorus.  i am most interested in the
information on how to build such a creature.

later,
kc

From owner-diy_efi  Wed Apr  5 15:24:18 1995
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	Wed, 5 Apr 1995 09:18:50 -0600
From: fridman@cpsc.ucalgary.ca (Robert Fridman)
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To: DIY_EFI
Subject: Re: FW: Driving an MSD Ignition Box
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> >  
> >  I also have a schematic of the MSD 6A, obtained the brute force way
> >  (reverse engineering).  It is consists completely of discretes, no
> >  ICs.  I guess I could send someone a copy if they were interested.
> >  
> >  
> >  Bryan Zublin
> >  General Instrument, San Diego, CA, USA
> >  bzublin@gi.com

Send me a copy and I'll make it available through the diy_efi www server.


	RF.

----------------------------------------------------------------------
Robert Fridman			fridman@cpsc.ucalgary.ca
Dept. of Computer Science	http://www.cpsc.ucalgary.ca/
University of Calgary
Calgary, Alberta		voice (403) 220-5104
Canada				fax   (403) 284-4707

From owner-diy_efi  Wed Apr  5 16:32:02 1995
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Date: Wed, 5 Apr 1995 09:36:23 +0530
To: DIY_EFI
From: eherbulo@scf.usc.edu (Ed Herbulock)
Subject: Re: FW: Driving an MSD Ignition Box
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><Zublin, Bryan> wrote:
>> 
>> I also have a schematic of the MSD 6A, obtained the brute force way
>> (reverse engineering).  It is consists completely of discretes, no
>> ICs.  I guess I could send someone a copy if they were interested.
>> 
>
>Bryan,

Add me to the list of people requesting the MSD 6A schematic.

Thanks,


Ed Herbulock
eherbulo@scf.usc.edu
Long Beach,  CA



From owner-diy_efi  Wed Apr  5 16:33:15 1995
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From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: MSD 6A schematic
To: "diy_efi (postings)" <DIY_EFI>
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I have gotten many requests for the MSD 6A schematic that I have.  It is 
currently in hand drawn form.  I need to enter it into some kind of CAD or 
drawing program so that it can be transferred electronically.  I have 
AutoCad (DOS and Windows versions) and also the Visio drawing package. 
 Neither is great for doing schematics, but they work.  They can output 
postscript and other formats.  I also have ORCAD, but have never used it. 
 Does anyone have any preferences?  BZ

Bryan Zublin
General Instrument, San Diego, CA , USA
bzublin@gi.com

From owner-diy_efi  Wed Apr  5 17:01:26 1995
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Message-Id: <9504051701.AA22430@oasys.dt.navy.mil>
From: "Robert Gallant"  <gallant@oasys.dt.navy.mil>
To: DIY_EFI
Subject: Re: MSD 6A schematic
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In message <2F82C63F@gismtpgate.gi.com>  writes:
> 
> I have gotten many requests for the MSD 6A schematic that I have.  It is 
> currently in hand drawn form.  I need to enter it into some kind of CAD or 
> drawing program so that it can be transferred electronically.  I have 
> AutoCad (DOS and Windows versions) and also the Visio drawing package. 
>  Neither is great for doing schematics, but they work.  They can output 
> postscript and other formats.  I also have ORCAD, but have never used it. 
>  Does anyone have any preferences?  BZ

How about turning the schematic into a pict or tiff or gif... after drawing it 
in what ever package you like.  I don't have any of the packages you mentioned, 
but can open just about any kind of picture.

Thanks again

Rob
gallant@oasys.dt.navy.mil




From owner-diy_efi  Wed Apr  5 18:06:02 1995
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Date: Wed, 5 Apr 1995 14:05:49 -0400
From: bowling@cebaf.gov (Bruce Bowling)
Message-Id: <9504051805.AA16172@cebaf4.cebaf.gov>
To: DIY_EFI
Subject: Re:  MSD 6A schematic
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I think that postscript would be fine.  If you can scan the hand-drawn
schematic into a file, that would be just as fine.  Remember, we
are all "mooching" off of you, so we will take whatever form we can get.

- Bruce

From owner-diy_efi  Wed Apr  5 19:23:46 1995
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Subject: archive?
To: diy_efi
Date: Wed, 5 Apr 1995 14:23:39 -0500 (CDT)
From: <cburian@uiuc.edu> (Chris Burian)
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Hi, 

I just joined the list.  Is there an archive?  Is discussion of 
distributorless ignition strictly off limits?  Sometime in the next
couple years I want to build a port fuel injection system and 
distributorless ignition for a pontiac 400 and/or for a suzuki 1100,
my two favorite powerplants.  I'm an EE student at the Univ. of Illinois.

Chris Burian

From owner-diy_efi  Wed Apr  5 19:27:27 1995
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Date: Wed, 5 Apr 1995 15:11:50 -0400
From: MSargent@gallium.com (Michael F. Sargent)
Message-Id: <9504051911.AA28381@ivan.gallium.com>
To: DIY_EFI
Subject: Re:  MSD 6A schematic
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> I have gotten many requests for the MSD 6A schematic that I have.

Why not generate a PostScript file (like the schematics were) and then most
people will be able to at least print it?
                                         Mike
+--------------------------------------------------------------------------+
| Michael F. Sargent   | Net: msargent@gallium.com | Phone: 1(613)721-0902 |
| Gallium Software Inc.|                           | FAX:   1(613)721-1278 |
+--------------------------------------------------------------------------+


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             <9504021028.AA27040@coulomb.eng.ohio-state.edu> 
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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Thu Apr  6 00:29:37 1995
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In-Reply-To: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
       "MSD 6A schematic" (Apr  5,  9:32am)
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I don't suppose that you have access to Pspice, do you?
I'd be willing to pay for postage to send me a hard-copy if something
electronic doesn't come along.

Millam

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> Sounds like a SUPER idea to me, do you happen to know if anyone makes 
> electrically commandable regulators?  If not I guess I could try to 
> adapt a vacuum-servo type (ugh).
> 

I was considering making a similar system for a GM regulator. My idea was
to use a GM electronically controlled wastegate bleeder valve and an adjust-
able fuel pressure regulator. Use the the adjustment screw to set the max
allowable fuel pressure, and then use the bleeder to pull off some of the
vacuum/boost signal until you reached the desired pressure.

Kinda ugly but it seems like it should work.

Dig
sdbartho@hwking.cca.rockwell.com




From owner-diy_efi  Thu Apr  6 01:06:08 1995
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From: bowling@cebaf.gov (Bruce Bowling)
Message-Id: <9504060106.AA17583@cebaf4.cebaf.gov>
To: DIY_EFI
Subject: upcomimg EngSim Doc
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I am posting the user's manual to the first incarnation of
EngSim in a subsequent mail message.  I have an anonymous ftp
site set up with a very early version of the code:

     ftp.cebaf.gov/pub/bb/engsim_0.50.tar.Z

I want to wring out the bugs in it, so try it out and let 
me know if it works, or better yet if it does not work.

- Bruce


-----------------------------------------------------
<<<<<<<<<<<<<<<<<<<<<<<>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
-----------------------------------------------------
               Bruce A. Bowling
  Staff Scientist - Instrumentation and Controls
 The Continuous Electron Beam Accelerator Facility
    12000 Jefferson Ave - Newport News, VA 23602
                 (804) 249-7240
               bowling@cebaf.gov
-----------------------------------------------------
<<<<<<<<<<<<<<<<<<<<<<<>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
-----------------------------------------------------

From owner-diy_efi  Thu Apr  6 01:13:06 1995
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From: bowling@cebaf.gov (Bruce Bowling)
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		 EngSim V 0.50
		 User's Manual
		 Bruce Bowling
		 April 03, 1995





I. Introduction
---------------

EngSim (pronounced N-SIM) is a dynamic engine simulator which provides the user 
with engine operational information and data.  The code was designed to provide 
dynamical representations of engines under differing environmental conditions.  
This code will be eventually be used to provide simulated engine running 
conditions for various engine management algorithms.  The code for EngSim
can be distributed freely, with the original author and source intact.

II. EngSim Theory Of Operation
------------------------------

EngSim is a time-oriented dynamical model in which controlling and 
controlled parameters can be set by the user.  The simulation is based
on a crankshaft incrementation value, which is an input by the user.  This
increment value determines the time-step of the simulation.  Therefore,
a simulated engine with an crankshaft increment value of 1 degree, running 
at 1000 RPM, will have a greater time increment (1.6e-4 seconds) than the
same engine turning at 7000 RPM (2.3e-5 seconds).  This leads to the fact
that engines simulated at higher RPMs will take require longer EngSim
execution times than the equivalent engine at a slower RPM.  The "running"
time of a simulated engine is based on total seconds, an user input.
Initial simulation time, initial crankshaft angle, initial engine 
RPM and rate of change RPM (RPMDOT) are alterable from the default
state (see below).  The initial camshaft angle is also user-defined,
and this is the place one can set the camshaft installation advance/retard 
angle relative to crank angle.  

There are several engine-defined inputs which will require user-inputs.  (It 
should be noted that the default values chosen match a Chevrolet 350
engine owned by the author)  These include engine CID (cubic inch 
displacement), piston diameter, connecting rod length, crankshaft
stroke, and number of cylinders.  EngSim assumes cylindrical symmetry
(i.e. all cylinders are identical), so one only has to input info
on one cylinder and EngSim will do the work of duplication.  

Camshaft inputs are based on cam manufacturer's data sheet, which
include intake lobe centerline, intake/exhaust lobe separation,
and lifts at baseline, 0.050, and max lift.  It is assumed that
all intake and all exhaust lobes are identical, and that symmetric
ramp patterns are used.  EngSim uses a "relaxed" (natural) cubic
spline fit on the input data, resulting in a continuous "lobe".
(Splines were chosen over Legendre polynomials mainly due to
the sparse information available on camshaft sheets).

Once the inputs are parsed and munged-upon, EngSim starts execution.
The user can select different parameter groups for printout.  Be
warned that EngSim can produce vast amounts of output very quickly,
especially at fine crankshaft increments and high crankshaft RPMs.

One very power feature of EngSim is the use of "events".  An event
is a condition when one variable controls the value of another.
For instance, it may be desirable to change engine RPMs during a
simulation run based on specific trigger times .  The event mechanism 
allows this to occur.  The inputs are the controlled variable with
controlling event points, and the controlled variable with corresponding
values.  Other uses for events are controlling engine coolant temperature
over time, tracking engine RPM with throttle, letting throttle
change rates to control vacuum changes, etc.

III. Compiling EngSim
---------------------

EngSim was written in non-ANSI "C", and will compile on many of
the C compilers floating around.  The author has successfully
compiled the code using the generic Unix "cc", and the GNU "gcc"
compilers.  One must link in math libraries to handle the
transcendential functions used in EngSim.  Unix syntax:

	gcc -o engsim engsim.c -lm

with gcc being replaced with "cc", or c68k, etc.  There is nothing
exotic about the code, so compiling on a PC should be straight-forward.
But there are no guarantees.  Let the author know what problems occur
in compiling, so they can be fixed on future releases.

IV. User Inputs
---------------

General Inputs:

For the current release of EngSim, the simulation control file is
named "simfile" and must exist in the same directory as the EngSim
executable.  An error will occur if the file is not where EngSim
wants it to be.  If you want to use all default settings, make
a "simfile" with nothing inside of it, to fool EngSim.

For general inputs, the file format is of the form:

variable value

One can put an equals sign if one wants to, for example

variable = value

There can be blank lines in the file, they will be ignored.  One can
also put in text, as long as the first word does not match a variable
or keyword, such as "event" or "t0" (see below).  But I advise against it.

Variables will assume the default value if they are not entered in this
file, so a lot of the time-based initialization values will not
usually be entered.  The ordering of the appearance of general inputs
is irrelevant (not true with events, see below).

Remember: Garbage in, garbage out.

The following are the available user inputs understood by EngSim:

t0 (time)    - Initial starting time in seconds.  Default is 0.0, and
	       this is a good number to use, unless you know what you
	       are doing (which the author does not).

crankang0    - Initial crankshaft angle in degrees, from 0.0 to 720.
	       Default is 0.0, so use it!

camang0      - Initial camshaft angle in degrees, relative to the
	       crankshaft initial angle.  If the camshaft simulated
	       is installed "straight-up", with no advance or retard,
	       then the default value of 0.0 is great.  This is the
	       place to enter in the global camshaft starting angle
	       relative to the crank.

rpm0         - Initial engine RPM, in revs/minute.  The default is
	       1000 RPM, so if you are lucky this may work for you,
	       otherwise change it.  If you enter 0.0 for an RPM,
	       besides being a dumb input for a dynamical simulation,
	       it can cause the simulation to crash or better yet 
	       "hang" in an infinite loop which may still be spewing
	       output to the disk, eventually filling the disk up
	       and crashing the computer.  You were warned.

rpmdot0      - Initial Rate-of-change of RPM, in RPMs/seconds.  Default 
	       setting is 0.0, 99% of time this is what you need.

crankanginc  - Crankshaft angle increment value for simulation.  This
	       value is used as a controller on crankshaft resolution.
	       Smaller increment angles will yield a finer resolution,
	       but will increase computation time.  The default of
	       1 degree works well for most uses.

tend         - Simulation ending time, in seconds.  This is the value
	       which determines the running time (simulation seconds)
	       and must be greater than any time-related events in
	       order for the event to occur.  If this value is not
	       set, EngSim will determine a value internally which
	       will produce a run of two crankshaft revolutions at
	       the given (or default) RPM.  If a high number is 
	       given, like 1000000 seconds, be prepared to wait a
	       lifetime for the results, perhaps shorter when the 
	       disk crashes because the printout options had been set.

prnang       - Determines how often a printout line will occur, for
	       the user-chosen outputs, in crankshaft degrees.  For
	       example, if the crankanginc is set to 1.0, and the
	       prnang is set to 2.0, a printout line(s) will occur
	       every 2 crank degrees.  The resolution is in 
	       crankanginc degrees, so if one set crankanginc to
	       90 degrees, and prnang to 1.0 degrees, a printout
	       line will occur at 90 degrees.  It makes more
	       sense when used the other way: if crankanginc is
	       set to 1.0 degrees, and prnang is set to 90. degrees,
	       the printout will still occur at 90 degree increments,
	       but the simulation internals will operate at the finer
	       resolution of 1.0 degree. Enough!

cid          - Engine cubic inch displacement.  350 is the obvious default.

ncyl         - Number of cylinders.  One can use any number, as long
	       as it is 4, 6, or 8.

bore         - Cylinder bore in inches.  Default is 4.0

stroke       - Crankshaft stroke in inches (default = 3.75)

rlen         - Connecting rod length from center of big end to center
	       of little end.  Default is 7.50

Cylinder_1_fireorder - Engine firing order.  Determines piston position
Cylinder_2_fireorder   offset and cam timing in the internals. Default:
Cylinder_3_fireorder   (1,2,3,4,5,6,7,8) respectively.  If you put in
Cylinder_4_fireorder   something stupid, stupid things will result.
Cylinder_5_fireorder
Cylinder_6_fireorder
Cylinder_7_fireorder
Cylinder_8_fireorder

cam_in_cl    - Camshaft intake lobe centerline, referenced in crank degrees
	       from TDC exhaust/intake stroke boundary.  The default value
	       is 106.0 degrees CRANK.

cam_lobe_sep - Camshaft intake-exhaust lobe separation, in CAMSHAFT degrees.
	       I did not come up with this screwy referencing angle scheme -
	       this is how it is done by many cam manufacturers.  The
	       default is 110. CAM degrees.

cam_in_dur   - Advertised intake valve duration, in degrees crank.  Default
	       is 270.0

cam_in_dur050- Intake valve duration at 0.050 CAMSHAFT lift.  Just get it
	       off the camshaft card given with the cam.  Default = 224.

cam_ex_dur   - Like cam_in_dur, except for exhaust.  Same default.

cam_ex_dur050- Like cam_in_dur050, except for exhaust.  Same default.

rocker_ratio - Rocker arm ratio.  Default is 1.5

cooltemp     - Coolant Temperature in degrees F, even though nothing really
	       depends on this unit.  Default is a toasty 160.

cooltempdot  - Rate-of-change of variable cooltemp, default is zero.

cool2cvtslp  - One can perform a linear translation of the coolant temperature
	       to some other units.  For instance, if one measured the resistance
	       of a temperature transducer and a function of temperature, found
	       the slope and offset values of the linear transfer function,
	       the slope part is entered here.  This and the following variables 
	       (all with "2cvt" in the name) are provided for convience.
	       The slope and offset (see below) yield a system variable "cool2cvt":

		     cool2cvt = cool2cvtslp * cooltemp + cool2cvtoff

	       The default is something stupid.

cool2cvtoff  - The offset part of the user-defined transfer function (see above).
	       Default is something.

carbtemp     - Air intake temperature, historically the air sucked through the
	       carburetor.  Units are degrees F, and the default is 60 degrees.

carbtempdot  - Another rate-of-change variable, this time affecting carbtemp.
	       The "dot" on the variable indicates a time derivative, in this
	       case time in seconds.  So a value of 10.0 represents a change
	       in carbtemp of +10.0 degrees per second, like driving into an oven.
	       Default is 0.00000000

carb2cvtslp  - See "cool2cvtslp".

carb2cvtoff  - See "cool2cvtoff".  The equation creating carb2cvt is:
     
		    carb2cvt = carb2cvtslp * carbtemp + carb2cvtoff

throttle     - Throttle plate opening in degrees, usually between 5 and 89 degrees.
	       Default = 5.0.  Nothing (yet) depends on the throttle position,
	       but one can tie in events that control this value based on time.
	       Soon, EngSim will have airflow stuff, so changes in throttle
	       will change RPM, vacuum, etc.  But for now, the user must tie
	       these together, using events.

throttledot  - How fast you mash down on the accelerator.  0 is the startup.

th2cvtslp    - See "carb2cvtslp".

th2cvtoff    - See "carb2cvtoff". Equation for final "th2cvt" variable:
		    
		    th2cvt = th2cvtslp * throttle + th2cvtslp

vacuum       - Intake manifold vacuum, in Kpa.  Nice units.

vacuumdot    - How much the vacuum changes over time, default is zero.

vac2cvtslp   - see "th2cvtslp".

vac2cvtoff   - see "th2cvtoff". Governing equation:

		    vac2cvt = vac2cvtslp * vacuum + vac2cvtoff


Events

What are events?  They are a convienent means of changing the value of a variable
as a step function of another.  One can see setting up a run which runs the 
engine at different RPMs, or changes the throttle position, etc.  Most events
are time related, so that the passage of time tiggers the change in a variable.
EngSim only allows the changing of variable as a function of time, but soon
EngSim should allow any variable to affect any other variable.  But not now.

Lets peer into a event setup, as inputted in "simfile", with correct syntax:

event
t   0.    1.    2.    3.  
rpm 2000. 3000. 1500. 2000.
endevent

the keyword of "event" all alone indicates the specification of an event.
There has to be a corresponding "endevent" keyword to close out and complete
the event.  If you leave out this keyword, something very bad will happen,
I just do not know what.

The line "t   0.    1.    2.    3." indicates the "controller" variable, in
this case time (t is the variable in the input specifications).  The current 
version of EngSim only allows time as the controller variable, and the first
line is always the controller variable, so always (until told otherwise)
put in "t" in the first line.  The numbers are the event time, so something
shall happen after 1 second, then something else should happen after 2 seconds, 
etc.  These are the time events.

The line "rpm 2000. 3000. 1500. 2000." represents the "controlled" events.
the variable controlled is rpm.  The number corresponds to the associative 
event number above, and indicates what the value should be when the event
happens.  In the example, out of the hole (t=0.), the rpm is 2000.  It
ramps up at a rate which yields 3000 rpm at t=1 second.  The rpm then
linearly ramps down to 1500 at t=2 seconds, then finally ramp to 2000
rpm at t=3 seconds (remember t is simulation time).  After 3 seconds,
the rpm is held steady at 2000 rpm until the end of the run.

The change in rpm, in this case, is computed in the event section of the
code.  It changes the rpm value itself at each time step, not using the 
rpmdot variable. Remember this.

One can have up to 10 events, and there can be up to 10 controller points,
but only one pair of controller/controlled.  However, add a new event
with the same time points and a new controlled variable.

Example, one second into the run, the throttle shall be mashed and the
vacuum shall go low, then high, and the rpm shall increase.  Here are
the events set up in simfile:

event
t         0.  1.   1.2   
throttle  5.  5.   85.  
end event

event
t         0.  1.   1.2   3.
vacuum    20. 20.  70.   35.
endevent

event
t         0.    1.    3.
rpm       2000. 2000. 4000.
endevent

If you understand the above then you can use events, otherwise you cannot.

ASCII Printouts

EngSim currently has one mode for output - ASCII printout.  The amount of 
printout is controlled by prinout switches specified in "simfile".  The
printout occurs in the file "engsim.out", placed in the same directory
as EngSim.
They are of the form:

print what

where what is one of the following:

inputs     - Echo of the pertinent simulation variable at t=t0.  This is
	     good to see if what you actually wanted got interpreted
	     correctly by EngSim.

global     - Prints out the time-related values at a frequency specified
	     by "prnang" (see above).  Simulation time, crank and cam 
	     position, rpm, and rpmdot.

sensor     - Output, every prnang crank degrees, the current throttle,
	     vacuum, and coolant / intake temperatures.

pistonpos  - Piston position, all ncyl of 'em, at prnang increments.

pistonvel  - Piston velocity (ft/sec), all ncyl, at prnang matches.

pistonacc  - Piston acceleration (ft/sec/sec).

pistoncid  - Instantaneous swept volume of cylinder (all ncyl) in cubic inches.

cam        - Intake and exhaust current valve position (all ncyl) in
	     inches at the valve.

all        - Prints out all of the above at prnang events.



V. Running EngSim
-----------------

Simply type:

engsim

There will be no output to the user's screen.  If print options were set, the
file engsim.out is created and filled in.

EngSim is somewhat robust, however it probably has a fair amount of undiscovered
bugs.  So if you discover one, let me know (Email: bowling@cebaf.gov) so I 
can incorporate a fix.

VI. Obtaining EngSim
-------------------
One can get engsim via. anonymous ftp from the following location
 
	ftp.cebaf.gov/pub/bb/engsim_0.50.tar.Z

Uncompressing and untarring will produce a "c" source, an include file,
this document, and an example simfile.

From owner-diy_efi  Thu Apr  6 18:58:04 1995
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Date: Thu, 6 Apr 95 14:58:02 -0400
From: jsg (John S Gwynne)
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From: Craig Pugsley <c.pugsley@trl.oz.au>
Message-Id: <199504060704.AA25262@shiva.trl.OZ.AU>
Subject: Re: Primarys and secondarys.. How?
To: r.dingli@ee.mu.oz.au (robert dingli)
Date: Thu, 6 Apr 1995 17:04:38 +1000 (EST)
Cc: DIY_EFI
In-Reply-To: <199504051042.UAA13966@mullian.ee.mu.OZ.AU> from "robert dingli" a
t Apr 5, 95 08:42:24 pm
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> Craig asks,
> > 
> > With an engine with a primary and secondary stage, do you need different
> > fuel curves for the primary and secondary (IE in a Mazda rotary, where
> > the primary and secondary have different port timing (~= two intake
> > valves in a piston engine following different cam profiles).
> 
> First, some background ..
> 
> Rotaries tend to have rather peculiar fuelling requirements. 
> While parallel injection once per revolution works fine in a piston engine, 
> we found that it resulted in unequal fuelling for a rotary.  Each rotor 
> draws in air every revolution, 180 deg out of phase of the other, and produce
s
> relatively large pressure pulsations in the intake manifold.  As a result
> the fuel has the be injected either twice per revolution or sequentially. 
> We settled on sequential injection for the primaries to avoid injector 
> cut-off problems near idle and the larger non-linearity in fuel flow near 
> 100% duty cycle.  The single secondary output (which is used on only a 
> fraction of applications) injects twice as often to provide equal fuelling.

Egads! sounds complicated. Injecting twice per revolution at high RPM
could get a bit dicey.

I presume if it's in a situation like mild primarys (eg stock/extend)
and bridge or J secondarys that you could use MAP for the primarys and
throttle position for the secondarys (Ie with the 4 barrell setup).
(Or would the vacuum fluctuation be too wild in the primarys? -
nessecitating 2 Throttle position sensors or using mechanical secondarys
and taking the single TPS as your only load input)

I thought it would be a nice idea to use petrol (gasoline) in the
primarys and methanol in the secondarys for more power.
A freind is about to try this idea on his carbed car, as the
primary and secondary float bowls - I'll report on the outcome.

> As for fuel curves, the speed density mapping is calibrated empirically.

I love that bit - makes tuning lots easier.

Cheers,
Craig.

From owner-diy_efi  Thu Apr  6 18:58:24 1995
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Date: Thu, 6 Apr 95 14:58:23 -0400
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From: Craig Pugsley <c.pugsley@trl.oz.au>
Message-Id: <199504060721.AA25859@shiva.trl.OZ.AU>
Subject: Methanol, O2 sensors, N2O solenoids.
To: DIY_EFI
Date: Thu, 6 Apr 1995 17:21:09 +1000 (EST)
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Hi people.
A few more qns:

i/   Is methanol bad for EFI system components (pump/hoses/injectors)?
     I heard that it can be corrosive in this situation.

ii/  Does the output of an oxygen sensor reflect the air-fuel mixture
     being correct FOR ALL FUELS? IE in a petrol engine at stoic
     (14.7:1) the voltage is in the 'transition zone' of ~0.2-0.7v

     Will this voltage 'transition zone' hold true for any fuel type
     at a stochiometric (ideal) air - fuel ratio?

iii/ Can Nitrous solenoids be 'dithered' by duty cycle (like a lot of
     idle air valves are)? The idea here is to make the onset of 
     nitrous delivery more smooth. (Assume the amount of fuel put into
     the engine is increased proportional to the nitrous amount)

Thanks,
Craig.
pugsley@trl.oz.au

From owner-diy_efi  Thu Apr  6 21:00:20 1995
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	Thu, 6 Apr 1995 14:55:02 -0600
From: fridman@cpsc.ucalgary.ca (Robert Fridman)
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Date: Thu, 6 Apr 1995 14:59:26 -0600
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> I just joined the list.  Is there an archive?  Is discussion of 
> distributorless ignition strictly off limits?  Sometime in the next
> couple years I want to build a port fuel injection system and 
> distributorless ignition for a pontiac 400 and/or for a suzuki 1100,
> my two favorite powerplants.  I'm an EE student at the Univ. of Illinois.
> 
> Chris Burian
> 

Welcome aboard.  If you have access to a WWW viewer, try 
http://www.cpsc.ucalgary.ca/~fridman/diy_efi.  Its the diy_efi www site.

If not, then send mail to Majordomo@coulomb.eng.ohio-state.edu with the words
"index diy_efi" as the body of the message.  This will return all available 
articles.  Then use "get diy_efi <article you want>" to retrieve it from the mail
server.

BTW, as far as I know, you are the only one besides me interested in motorcycles;)
Its nice to have company.

	RF.

-------------------------------------------------------------------------
83 R100			DoD 749			Robert Fridman
71 Super Beetle	(FOR SALE)				fridman@cpsc.ucalgary.ca
84 320i

From owner-diy_efi  Thu Apr  6 21:50:07 1995
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From: jsg (John S Gwynne)
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Subject: [admin] test... ignore
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testing 1 2 3 ....

From owner-diy_efi  Thu Apr  6 23:25:48 1995
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Date: Thu, 6 Apr 1995 19:24:46 -0400
From: MSargent@gallium.com (Michael F. Sargent)
Message-Id: <9504062324.AA03626@ivan.gallium.com>
To: DIY_EFI
Subject: Re: Methanol, O2 sensors, N2O solenoids.
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I'll take a shot at these....

i/   Is methanol bad for EFI system components (pump/hoses/injectors)?
     I heard that it can be corrosive in this situation.

Automotive components designed for gasoline may cause problems. Aftermarket
parts are available which are designed for use with up to 100% methanol (M100).

ii/  Does the output of an oxygen sensor reflect the air-fuel mixture
     being correct FOR ALL FUELS? IE in a petrol engine at stoic
     (14.7:1) the voltage is in the 'transition zone' of ~0.2-0.7v

     Will this voltage 'transition zone' hold true for any fuel type
     at a stochiometric (ideal) air - fuel ratio?

I bought the MSD Rich-Lean Indicator, which is a heated O2 sensor and a small
box with flashing red and green LEDs. The instructions indicate that this will
show a both red and green lights to indicate a stoic mixture, for gasoline,
M100 and propane. There are no adjustments possible.

I don't know the answer to your question, but the above makes me suspect that
the answer is "yes".

iii/ Can Nitrous solenoids be 'dithered' by duty cycle (like a lot of
     idle air valves are)? The idea here is to make the onset of 
     nitrous delivery more smooth. (Assume the amount of fuel put into
     the engine is increased proportional to the nitrous amount)

The proportional NO2 systems being sold by NOS apparently do the same thing.
Write or call for their literature, and I'd guess you'll get enough info to
be certain.
                                                 Mike
+--------------------------------------------------------------------------+
| Michael F. Sargent   | Net: msargent@gallium.com | Phone: 1(613)721-0902 |
| Gallium Software Inc.|                           | FAX:   1(613)721-1278 |
+--------------------------------------------------------------------------+


From owner-diy_efi  Thu Apr  6 23:49:34 1995
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: Methanol, O2 sensors, N2O solenoids.
To: DIY_EFI
Date: Thu, 6 Apr 1995 18:48:42 -0500 (CDT)
In-Reply-To: <9504062324.AA03626@ivan.gallium.com> from "Michael F. Sargent" at Apr 6, 95 07:24:46 pm
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Michael F. Sargent writes:
> ii/  Does the output of an oxygen sensor reflect the air-fuel mixture
>      being correct FOR ALL FUELS? IE in a petrol engine at stoic
>      (14.7:1) the voltage is in the 'transition zone' of ~0.2-0.7v
>      Will this voltage 'transition zone' hold true for any fuel type
>      at a stochiometric (ideal) air - fuel ratio?
> 
> I bought the MSD Rich-Lean Indicator, which is a heated O2 sensor and a small
> box with flashing red and green LEDs. The instructions indicate that this will
> show a both red and green lights to indicate a stoic mixture, for gasoline,
> M100 and propane. There are no adjustments possible.
> 
> I don't know the answer to your question, but the above makes me suspect that
> the answer is "yes".
 
The answer is yes.  You can get into something called "hydrogren
shift" with fuels with a high Hydrogen/Oxygen ratio though (or was
it H/Carbon?) which throws off the output, but I don't think it's enough
to worry about unless you are trying for ULEV or something.
  
> iii/ Can Nitrous solenoids be 'dithered' by duty cycle (like a lot of
>      idle air valves are)? The idea here is to make the onset of 
>      nitrous delivery more smooth. (Assume the amount of fuel put into
>      the engine is increased proportional to the nitrous amount)
> 
> The proportional NO2 systems being sold by NOS apparently do the same thing.
> Write or call for their literature, and I'd guess you'll get enough info to
> be certain.

The NOS systems are using their plain old solenoids for this.  However,
the seat really takes a beating and can no longer be used for normal
ON-OFF (it will leak...bad).  NOS adds a second solenoid for arm/disarm.


-- 
Jonathan R. Lusky                        lusky@knuth.mtsu.edu
http://www.edge.net/~lusky/                 (615) 726-8700
-------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi  Fri Apr  7 01:36:43 1995
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Date: Thu, 06 Apr 1995 18:37:00 -0700 (PDT)
From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: MAP map or MAF map
To: "diy_efi (postings)" <DIY_EFI>
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>> As for fuel curves, the speed density mapping is calibrated empirically.

>I love that bit - makes tuning lots easier.

What is the consensus with the diy-efi'ers out there:  do you prefer 
manifold air pressure (MAP) sensing or mass air flow (MAF) sensing to 
determine the air flow into the engine.  Seems to me that probability of 
success and ease of tuning would be achieved with the MAF sensor.  It 
measures mass flow directly, and is not affected by changes in temperature 
or barometric pressure.  A first order approximation of the injector pulse 
width could be made if one knows the flow rate of the injector and the mass 
air flow.  This would make getting the engine running for the first time 
much easier.

Ford sells their MAF for the 5.0 liter Mustang GT for around $150.  It can 
flow enough for at least 210 horsepower.

Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@gi.com


From owner-diy_efi  Fri Apr  7 12:08:24 1995
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Subject: Re:  archive?
To: DIY_EFI
Date: Fri, 7 Apr 95 7:08:29 CDT
In-Reply-To: <199504062059.OAA09711@aa.cpsc.ucalgary.ca>; from "Robert Fridman" at Apr 6, 95 2:59 pm
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Robert Fridman:
> > I just joined the list.  Is there an archive?  Is discussion of 
> > distributorless ignition strictly off limits?  Sometime in the next
> > couple years I want to build a port fuel injection system and 
> > distributorless ignition for a pontiac 400 and/or for a suzuki 1100,
> > my two favorite powerplants.  I'm an EE student at the Univ. of Illinois.
[...]
> 
> BTW, as far as I know, you are the only one besides me interested in motorcycles;)
> Its nice to have company.

Make that three!

I just found this list due to a post on comp.arch.embedded. I subscribed
yesterday.

Wouldn't a 2 valve boxer with FI be interesting? Just dreaming right now, I
still don't have the instrumentation I've been working on for a year done...

When I saw your name, I thought this was a post from the BMW list :-)

I doubt I post as much here as I do on the BMW list, probably any
information I provide would have to be screened by security before I
posted it. Bummer. I'll probably just lurk.


Jim Buchanan     c22jrb@kopt0002.delcoelect.com     jbuchana@holli.com 
==========           Web page out of order :-(                 ===========
"Unix was not designed to stop people from doing stupid things, because
 that would also stop them from doing clever things." -Doug Gwyn
================='73 BMW R75/5 "Frau Bluecher"============================

From owner-diy_efi  Fri Apr  7 14:06:20 1995
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Date: Fri, 7 Apr 1995 10:05:58 -0400
From: MSargent@gallium.com (Michael F. Sargent)
Message-Id: <9504071405.AA15415@ivan.gallium.com>
To: DIY_EFI
Subject: Re:  MAP map or MAF map
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> Ford sells their MAF for the 5.0 liter Mustang GT for around $150.  It can 
> flow enough for at least 210 horsepower.

Upgrading the MAF is a very popular hop-up trick. I would expect that
you would be able to find a used 5.0l MAF real cheap.
                                                        Mike
+--------------------------------------------------------------------------+
| Michael F. Sargent   | Net: msargent@gallium.com | Phone: 1(613)721-0902 |
| Gallium Software Inc.|                           | FAX:   1(613)721-1278 |
+--------------------------------------------------------------------------+


From owner-diy_efi  Fri Apr  7 15:54:12 1995
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	Fri, 7 Apr 1995 09:48:56 -0600
From: fridman@cpsc.ucalgary.ca (Robert Fridman)
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> > BTW, as far as I know, you are the only one besides me interested in motorcycles;)
> > Its nice to have company.
> 
> Make that three!
> 

Aha!  Three and counting.  Is anyone else interested in motorcycles on this list?

> Wouldn't a 2 valve boxer with FI be interesting? Just dreaming right now, I
> still don't have the instrumentation I've been working on for a year done...

I've been thinking about this for about 2 years now.  The problem is that the
280 Watt alternator can't supply enough power at low revs to feed the
fuel pump and injectors and the rest of the bike so the battery drains.
A company called Luftmiester offers a F.I. kit for the old twins for about $2000.
It works well as long as you keep the revs up.

The only solution to this is to fit an external alternator from a small car
driven off of the crank.

> 
> I doubt I post as much here as I do on the BMW list, probably any
> information I provide would have to be screened by security before I
> posted it. Bummer. I'll probably just lurk.

Working for Delco eh?  Trade secrets and all;)  You can be our contact at Delco.
I'm sure there is lots of public stuff that you can share with us.


	RF.

-------------------------------------------------------------------------
83 R100			DoD 749			Robert Fridman
71 Super Beetle	(FOR SALE)			fridman@cpsc.ucalgary.ca
84 320i


From owner-diy_efi  Fri Apr  7 18:07:00 1995
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From: Jim Buchanan <c22jrb@kopt0002.delcoelect.com>
Subject: Re:  archive?
To: DIY_EFI
Date: Fri, 7 Apr 95 13:06:58 CDT
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> Working for Delco eh?  Trade secrets and all;)  You can be our contact at Delco.
> I'm sure there is lots of public stuff that you can share with us.

We've been talking about an official "net presence", but one thing is
already clear -It's not up to the individual employee to decide what is
public and what isn't.

We've just had our already rather limited Usenet access cut back due to an
unfortunate post from here, so we're treading on ice.

OBDIYFI:

Has anyone tried using the Bosch K-Jetronic from a water cooled VW on
another engine? I'm thinking of another project car in the mid-future
(maybe 2 years) and was thinking of an air-cooled VW.

I've always used a single two-barrel Holley or two one-barrel Webers on
them in the past.

My experiences with the factory fuel-injection on air cooled VW's has left
me unimpressed. The K-Jetronic on my two Rabbits was great though. It
adapted perfectly to different cams, head-work and different exhaust.


Jim Buchanan     c22jrb@kopt0002.delcoelect.com     jbuchana@holli.com 
==========           Web page out of order :-(                 ===========
"Cats! The amazing carnivore that can _see_in_the_dark_!"
================='73 BMW R75/5 "Frau Bluecher"============================

From owner-diy_efi  Fri Apr  7 19:58:15 1995
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>We've been talking about an official "net presence", but one thing is
>already clear -It's not up to the individual employee to decide what is
>public and what isn't.
>
>We've just had our already rather limited Usenet access cut back due to an

Same here.  No more ftp.  It's a very sensitive subject.  I'd often like to
do more than lurk, but I'm trying to walk that fine line.  To those out 
there, please be sensitive to this situation.  Phrases like "contact at 
<company name>" might tip the balance.  I know no one would cause difficulty 
intentionally, but you might not be aware of how sensitive this issue can be
at some companies.

Anthony Tsakiris




From owner-diy_efi  Fri Apr  7 20:31:36 1995
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Date: Fri, 7 Apr 1995 16:31:20 -0400
From: bowling@cebaf.gov (Bruce Bowling)
Message-Id: <9504072031.AA23951@cebaf4.cebaf.gov>
To: #1@cebaf.gov, DIY_EFI, EngSim@cebaf.gov, bug@cebaf.gov
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Well, Mike Sargent found the first bug in EngSim - on some machines,
if you access strtok after it returned NULL the previous time, it
crashes due to segmentation fault.  I put in his fix, so one bug
squashed, N more to find! 

There is now version 0.51 out on ftp.cebaf.gov/pub/bb



-----------------------------------------------------
<<<<<<<<<<<<<<<<<<<<<<<>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
-----------------------------------------------------
               Bruce A. Bowling
  Staff Scientist - Instrumentation and Controls
 The Continuous Electron Beam Accelerator Facility
    12000 Jefferson Ave - Newport News, VA 23602
                 (804) 249-7240
               bowling@cebaf.gov
-----------------------------------------------------
<<<<<<<<<<<<<<<<<<<<<<<>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>
-----------------------------------------------------

From owner-diy_efi  Fri Apr  7 20:52:00 1995
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	Fri, 7 Apr 1995 14:46:44 -0600
From: fridman@cpsc.ucalgary.ca (Robert Fridman)
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> We've been talking about an official "net presence", but one thing is
> already clear -It's not up to the individual employee to decide what is
> public and what isn't.
> 
> We've just had our already rather limited Usenet access cut back due to an
> unfortunate post from here, so we're treading on ice.
> 

I meant public as in Delco published and made available.  You probably would have
access to the complete works or at least be able to get at it.  Don't you have 
a library of Delco publications?

No worries;)


	RF.

-------------------------------------------------------------------------
83 R100			DoD 749			Robert Fridman
71 Super Beetle	(FOR SALE)				fridman@cpsc.ucalgary.ca
84 320i

From owner-diy_efi  Fri Apr  7 22:31:05 1995
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Date: Fri, 07 Apr 1995 15:29:00 -0700 (PDT)
From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: Fuel injector driver from Cherry Semiconductor
To: "diy_efi (postings)" <DIY_EFI>
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In the Cherry Semiconductor Automotive IC Data Book (1992), they list an 
"injector solenoid driver."  The part number is CS-452 (2.4A peak current), 
and the CS-453 (4.4 A peak current).  These parts appear to be equivalents 
to the Motorola MC3484S2-2 and MC3484S4-2, respectively.  The pinout and 
package are the same.  Comparison of the specs shows identical performance. 
 I have no idea what these cost, or if they are still available.

I once spoke to one of the Haltek engineers.  He said that they were using 
the Motorola part in their EFI unit.  I believe that he said that Motorola 
was going to stop making this part.  Can anyone confirm this?

Has anyone ever performed any tests to determine if this type of driver has 
significant advantages over a simple power MOSFET switch?  From what I can 
tell, the peak/hold type of driver has the following benefits:  faster 
opening of the injector; lower power dissipation, and less affect from power 
supply changes.  I suspect that very few OEMs use this IC because of the 
cost.

PS.  Coming soon to a computer near you:  MSD 6A schematics!

Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@gi.com

From owner-diy_efi  Fri Apr  7 23:00:00 1995
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From: Rod Barman <rodb@cs.ubc.ca>
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> Same here.  No more ftp.  It's a very sensitive subject.  I'd often like to
> do more than lurk, but I'm trying to walk that fine line.  To those out 
> there, please be sensitive to this situation.  Phrases like "contact at 
> <company name>" might tip the balance.  I know no one would cause difficulty 
> intentionally, but you might not be aware of how sensitive this issue can be
> at some companies.

I wasn't aware that the situation was so delicate.  I've made a few such
comments in the past and if they've caused anybody trouble I both
regret making them and apologize.

--rod.

--
Rod Barman, IRIS ISDE-6 @ Laboratory for Computational Intelligence
University of British Columbia
rodb@cs.ubc.ca


From owner-diy_efi  Sat Apr  8 02:10:12 1995
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From: station.MV.COM!mvarc!an!adh
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	for coulomb.eng.ohio-state.edu!diy_efi
To: diy_efi (John S Gwynne)
Subject: re: nitrous solenoids
Date: Fri Apr  7 08:33 EST 1995
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	From: Craig Pugsley <c.pugsley@trl.oz.au>
	
	Hi people.
	A few more qns:
	
	iii/ Can Nitrous solenoids be 'dithered' by duty cycle (like a lot of
	     idle air valves are)? The idea here is to make the onset of 
	     nitrous delivery more smooth. (Assume the amount of fuel put into
	     the engine is increased proportional to the nitrous amount)

one of the nitrous companies makes such a proportional system.  wear
on the solenoid valves is fairly rapid, so they use two valves in
series - one dithered, one on/off.
_______________________________________________________________________________
Andrew Hay
	    LIFE, n: A phenomenon that resists the second law of thermodynamics
adh@an.bradford.ma.us						---Schroedinger

From owner-diy_efi  Sat Apr  8 06:14:24 1995
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: Internet access  (sorry if repeat, first might have not made it)
To: DIY_EFI
Date: Sat, 8 Apr 1995 01:13:31 -0500 (CDT)
In-Reply-To: <9504071958.AA20192@pt9254.ped.pto.ford.com> from "tsakiris@ed8200.ped.pto.ford.com" at Apr 7, 95 03:58:09 pm
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tsakiris@ed8200.ped.pto.ford.com writes:
> 
> Same here.  No more ftp.  It's a very sensitive subject.  I'd often like to
> do more than lurk, but I'm trying to walk that fine line.  To those out 
> there, please be sensitive to this situation.  Phrases like "contact at 
> <company name>" might tip the balance.  I know no one would cause difficulty 
> intentionally, but you might not be aware of how sensitive this issue can be
> at some companies.

Getting waaaaaay off topic, why don't you get an account with a local
ISP and do your netsurfing at home?  

-- 
Jonathan R. Lusky                        lusky@knuth.mtsu.edu
http://www.edge.net/~lusky/                 (615) 726-8700
-------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi  Sat Apr  8 17:25:16 1995
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From: vnegrete@netcom.com (Vince Negrete)
Message-Id: <199504081725.KAA01939@netcom5.netcom.com>
Subject: Re: Fuel injector driver from Cherry Semiconductor
To: DIY_EFI
Date: Sat, 8 Apr 1995 10:25:06 -0700 (PDT)
In-Reply-To: <2F85BD23@gismtpgate.gi.com> from "Zublin, Bryan" at Apr 7, 95 03:29:00 pm
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> PS.  Coming soon to a computer near you:  MSD 6A schematics!
> 
> Bryan Zublin
> General Instrument, San Diego, CA, USA
> bzublin@gi.com
> 

Is this MSD 6A an ECM schematic ?
I also got wind that Ford had a ECM that could be re-programmed?
Where could I find the FAQ on this? 

Any designs at the completion stage that I could get a hold of?

I need something I can work with.

Thanks 
vince



From owner-diy_efi  Sat Apr  8 17:39:12 1995
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From: vnegrete@netcom.com (Vince Negrete)
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Subject: Re: your mail
To: DIY_EFI
Date: Sat, 8 Apr 1995 10:39:06 -0700 (PDT)
In-Reply-To: <9504072031.AA23951@cebaf4.cebaf.gov> from "Bruce Bowling" at Apr 7, 95 04:31:20 pm
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> There is now version 0.51 out on ftp.cebaf.gov/pub/bb
> 
> 

Great. Does anyone have a finished design out on the chopping block yet
of an ECM?  Or maybe a hacked version???

Thanks

vince


From owner-diy_efi  Sat Apr  8 18:08:53 1995
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From: vnegrete@netcom.com (Vince Negrete)
Message-Id: <199504081808.LAA05682@netcom5.netcom.com>
Subject: Re: Fuel injector driver from Cherry Semiconductor
To: DIY_EFI
Date: Sat, 8 Apr 1995 11:08:46 -0700 (PDT)
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> > PS.  Coming soon to a computer near you:  MSD 6A schematics!
> > 
> > Bryan Zublin
> > General Instrument, San Diego, CA, USA
> > bzublin@gi.com
> > 
> 
> Is this MSD 6A an ECM schematic ?
> I also got wind that Ford had a ECM that could be re-programmed?
> Where could I find the FAQ on this? 
> 
> Any designs at the completion stage that I could get a hold of?
> 
> I need something I can work with.
> 
> Thanks 
> vince
> 


From owner-diy_efi  Sun Apr  9 10:16:22 1995
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From: vnegrete@netcom.com (Vince Negrete)
Message-Id: <199504091016.DAA10142@netcom13.netcom.com>
Subject: Re: Fuel injector driver from Cherry Semiconductor
To: DIY_EFI
Date: Sun, 9 Apr 1995 03:16:15 -0700 (PDT)
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> PS.  Coming soon to a computer near you:  MSD 6A schematics!

> Bryan Zublin
> General Instrument, San Diego, CA, USA
> bzublin@gi.com


Is this MSD 6A an ECM schematic ?
I also got wind that Ford had a ECM that could be re-programmed?
Where could I find the FAQ on this? 

Any designs at the completion stage that I could get a hold of?

I need something I can work with.

Thanks 
vince




From owner-diy_efi  Sun Apr  9 10:18:43 1995
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From: vnegrete@netcom.com (Vince Negrete)
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Subject: Re: your mail
To: DIY_EFI
Date: Sun, 9 Apr 1995 03:18:37 -0700 (PDT)
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> > There is now version 0.51 out on ftp.cebaf.gov/pub/bb


Great. Does anyone have a finished design out on the chopping block yet
of an ECM?  Or maybe a hacked version???
> 
Thanks
> 
vince


From owner-diy_efi  Mon Apr 10 03:36:53 1995
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Received: (from hugh@localhost) by asi1.anutech.com.au (8.6.9/8.6.9) id NAA28261; Mon, 10 Apr 1995 13:31:15 +1000
Date: Mon, 10 Apr 1995 13:31:14 +60000
From: "H. Blemings" <hugh@asi1.anutech.com.au>
Subject: FAQ ?
To: DIY_EFI
Message-Id: <Pine.3.89.9504101312.A28144-0100000@asi1.anutech.com.au>
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Hi,

I'm a recent (OK, This morning :) subscriber to the list and was wondering
if there is a FAQ available.  I've had a look 'round the WWW stuff - my 
thanks and compliments to those who put it together - but was looking for 
some stuff which is probably more FAQ oriented.

My Project:

My brother in law is a mechanic and is looking at putting a 2.6 litre EFI
engine from a Holden Rodeo (not sure of the US equivalent) into his Holden
Gemini coupe (both of which actually use Isuzu motors).  I've wanted to
build an EFI system for a long time but had never got past the thinking
stage, particularly since aftermarket commercial units are comparatively
cheap anyway.  So the plan is to build what will hopefully prove to be a 
fairly generic hardware system (HC11 probably) and evolve the software as 
our experience grows. 

Cheers,
Hugh

-------------------------------------------------------------------------------
 Hugh Blemings                         |
  email : hugh@asi1.anutech.com.au     |  phone : 015 485558 / +61 15 485558
-------------------------------------------------------------------------------
             (Proverbs 3:5,6 - Read The Book for further details :)
-------------------------------------------------------------------------------



From owner-diy_efi  Mon Apr 10 05:31:40 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199504100531.PAA17568@mullian.ee.mu.OZ.AU>
Subject: efi bikes
To: DIY_EFI
Date: Mon, 10 Apr 1995 15:31:13 +1000 (EST)
In-Reply-To: <199504062059.OAA09711@aa.cpsc.ucalgary.ca> from "Robert Fridman" at Apr 6, 95 02:59:26 pm
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Robert Fridman mentioned :
> 
> BTW, as far as I know, you are the only one besides me interested in motorcycles;)
> Its nice to have company.

While I'm personally not interested in bikes (a self preservation instinct
thingie), one of my partners is and so are some of our applications.

Recently, a customer installed a complete Wolf efi and ignition system
onto his Honda CBX1000.  The bike is a 1000 cc bored/stroked to 1200
and has had a turbo fitted for good measure.  The six cylinder now happily 
(and quickly) spins to 10000 rpm without a glitch.  The owner plans to 
manufacture and market complete kits in the furture.  If his workmanship
on this project is anything to go by, then I would certainly recommend
it to anyone with an eye for quality, oh and a death wish.

The only bike I've ever ridden is a 50cc mini motto.  I don't think I'll 
volunteer to ride this one.  :-)

Robert

-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Mon Apr 10 05:56:13 1995
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From: "Andrew Dennison" <ADEN@mechman.mm.swin.edu.au>
Organization:  Swinburne University
To: DIY_EFI
Date:          Mon, 10 Apr 1995 15:02:19 EST-10
Subject:       Re: FAQ ?
Priority: normal
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> From:          "H. Blemings" <hugh@asi1.anutech.com.au>

> I'm a recent (OK, This morning :) subscriber to the list and was wondering
> if there is a FAQ available.  I've had a look 'round the WWW stuff - my 
> thanks and compliments to those who put it together - but was looking for 
> some stuff which is probably more FAQ oriented.
> 
Hi Hugh

It's good to see another aussie on the list!  Unfortunately there 
isn't a FAQ for this list.  I've got a summary of another project 
that has spun off this list.  This project (designated EFI332) is 
aimed at the development of an EFI system which is based on the 
Motorola MC68332 - a 32 bit processor with a timer subsystem ideal 
for EFI.  I will send the summary to you seperately.  If you want to 
subscribe to that mailing list use the same process as you just did 
but substitute EFI332 for DIYEFI.

> So the plan is to build what will hopefully prove to be a 
> fairly generic hardware system (HC11 probably) and evolve the software as 
> our experience grows. 

There are people on the list who have used the HC11 extensively 
(myself included) but I'd suggest joining in on the EFI332 
discussion.

Andrew
------------------------------------
Andrew Dennison - Research Associate
The CIM Centre
Melbourne, AUSTRALIA
Phone: +61 3 214 8296
Fax:   +61 3 214 4949
WWW:   http://cim.mm.swin.edu.au/welcome.html

From owner-diy_efi  Mon Apr 10 06:01:59 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199504100556.PAA19115@mullian.ee.mu.OZ.AU>
Subject: Re: MAP map or MAF map
To: DIY_EFI
Date: Mon, 10 Apr 1995 15:56:54 +1000 (EST)
In-Reply-To: <2F849711@gismtpgate.gi.com> from "Zublin, Bryan" at Apr 6, 95 06:37:00 pm
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Bryan writes,
> 
> 
> >> As for fuel curves, the speed density mapping is calibrated empirically.
> 
> >I love that bit - makes tuning lots easier.
> 
> What is the consensus with the diy-efi'ers out there:  do you prefer 
> manifold air pressure (MAP) sensing or mass air flow (MAF) sensing to 
> determine the air flow into the engine.  Seems to me that probability of 
> success and ease of tuning would be achieved with the MAF sensor.  It 
> measures mass flow directly, and is not affected by changes in temperature 
> or barometric pressure.  A first order approximation of the injector pulse 
> width could be made if one knows the flow rate of the injector and the mass 
> air flow.  This would make getting the engine running for the first time 
> much easier.
> 

MAF systems require inlet air temp for compensation as do MAP systems.  MAF
system also use a barometric pressure sensor for compensation while MAP
systems don't.

> Ford sells their MAF for the 5.0 liter Mustang GT for around $150.  It can 
> flow enough for at least 210 horsepower.
> 

Ford sells there MAP for around Aus$40-50 (US$30-37).  It can provide an
air flow estimate for almost any non-turbo car or bike and you still need
one for a MAF system.

Robert

-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Mon Apr 10 07:46:53 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199504100548.PAA18575@mullian.ee.mu.OZ.AU>
Subject: Re: Fuel injector driver from Cherry Semiconductor
To: DIY_EFI
Date: Mon, 10 Apr 1995 15:48:32 +1000 (EST)
In-Reply-To: <2F85BD23@gismtpgate.gi.com> from "Zublin, Bryan" at Apr 7, 95 03:29:00 pm
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> In the Cherry Semiconductor Automotive IC Data Book (1992), they list an 
> "injector solenoid driver."  The part number is CS-452 (2.4A peak current), 
> and the CS-453 (4.4 A peak current).  These parts appear to be equivalents 
> to the Motorola MC3484S2-2 and MC3484S4-2, respectively.  The pinout and 
> package are the same.  Comparison of the specs shows identical performance. 
>  I have no idea what these cost, or if they are still available.
> 

Pinouts are the same, except that the legs are bent differently.  Minimum
order quantity 2000.

> I once spoke to one of the Haltek engineers.  He said that they were using 
> the Motorola part in their EFI unit.  I believe that he said that Motorola 
> was going to stop making this part.  Can anyone confirm this?
> 

 Yes, I heard this about a year ago from our local distributor.

> PS.  Coming soon to a computer near you:  MSD 6A schematics!
> 

 Can't wait

Robert

-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Mon Apr 10 11:04:43 1995
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From: Lawrence E. Piekarski <c1ilep@kocrsv01.delcoelect.com>
Message-Id: <9504101032.AA11739@koiasw15.delcoelect.com>
Subject: Re: archive?
To: DIY_EFI
Date: Mon, 10 Apr 1995 05:32:08 -0500 (EST)
In-Reply-To: <199504071806.AA27306@gmlink2.gmeds.com> from "Jim Buchanan" at Apr 7, 95 01:06:58 pm
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[
[> Working for Delco eh?  Trade secrets and all;)  You can be our contact at Delco.
[> I'm sure there is lots of public stuff that you can share with us.
[
[We've been talking about an official "net presence", but one thing is
[already clear -It's not up to the individual employee to decide what is
[public and what isn't.
[
[We've just had our already rather limited Usenet access cut back due to an
[unfortunate post from here, so we're treading on ice.

Looks like I joined the list the same day you did. I'll bet we are not the 
only two ;-)

I am curious, what Usenet access was cut back? Is that the rec.motorcycle
issue that came up? From what I gathered on delco.misc, I thought we lost
the bike stuff due to foul language, not a posting of confidential info.

If that is the case, can I ask what was posted (I don't care who) so I
can get a flavor of what is good/bad.

BTW, did you ride your bike out on 50 South on Saturday? We were having
a garage sale and I saw an older horizontal Black BMW come buy twice.

-- 
(* Larry Piekarski, Software Engineer  1997 Cadillac Instrument Panel *)
(* c1ilep@kocrsv01.delcoelect.com       Delco Electronics, Kokomo, IN *)
(*     BOBBITT VIRUS:  Removes a vital part of your hard disk then    *)
(*       re-attaches it.  (But that part will never work again.)      *)

From owner-diy_efi  Mon Apr 10 14:30:01 1995
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Date: Mon, 10 Apr 95 14:30:01 GMT
From: owner-diy_efi
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Apparently-To: diy_efi-outgoing

(Message jsg:712)
Date:    Mon, 10 Apr 95 08:14:30 EDT
To:      owner-diy_efi
From:    pjwales@magicnet.magicnet.net (Peter Wales)
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Reply-To: DIY_EFI@coulomb.eng.ohio-state.edu

As I have specifically stated I won't advertise on this list, this will be
brief and in andswer to a request. I have adaptors which will allow a Ford
ECU to be reprogrammed through the 'service port'. They plug on the back of
an EEC4 or EEC5 and will convert the Ford system to an Eprom. They'll cost
you $98.00 each and if there is any interest, please contact me directly. If
there is a lot of interest I may will contact the group owner and ask if it
can go public.

Peter
Peter Wales
Superchips Inc                          "Timing is everything"


From owner-diy_efi  Mon Apr 10 15:22:49 1995
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Date: Mon, 10 Apr 1995 11:23:29 -0400 (EDT)
From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
Message-Id: <950410112329.210024e6@etcv01.eld.ford.com>
Subject: RE: Fuel injector driver from Cherry Semiconductor
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Regarding peaking and hold in general ...

The IC's that are currently available on the open market are (probably) silicon
built to a specific manufacturers (ie. Delco, Ford or Chrysler).  Ford does but
IC from both Motorola and Cherry (I don't know which from whom).  The benefits
you list were the reasons for this type of driver.

I think we (Ford) have now switched completely to "high" impedance injectors
(ie. >= 12 ohms) which only draw a nominal 1 amp and don't require the peak and
hold drivers.  Power MOSFET are only recently being used because in the past
they were too expensize.

Jack Patteeuw

I speak for myself and not my company !

From owner-diy_efi  Mon Apr 10 15:37:25 1995
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Date: Mon, 10 Apr 1995 11:38:15 -0400 (EDT)
From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
Message-Id: <950410113815.210024e6@etcv01.eld.ford.com>
Subject: Re: MAP map or MAF map
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> Ford sells their MAF for the 5.0 liter Mustang GT for around $150.  It can 
> flow enough for at least 210 horsepower.
> 

I think the part being refered to, is an "aftermarket" MAF sold through Ford's
performance catalog.  It has a larger bore than the standard MAF used on the
5.0.

Jack Patteeuw

From owner-diy_efi  Mon Apr 10 16:36:21 1995
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	Mon, 10 Apr 1995 10:30:50 -0600
From: fridman@cpsc.ucalgary.ca (Robert Fridman)
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> Recently, a customer installed a complete Wolf efi and ignition system
> onto his Honda CBX1000.  The bike is a 1000 cc bored/stroked to 1200
> and has had a turbo fitted for good measure.  The six cylinder now happily 
> (and quickly) spins to 10000 rpm without a glitch.  The owner plans to 
> manufacture and market complete kits in the furture.  If his workmanship
> on this project is anything to go by, then I would certainly recommend
> it to anyone with an eye for quality, oh and a death wish.
> 

Sheesh!  Talk about excess;)  I hope your partner has braced the frame and
forks if he plans to take corners with the bike.

As an aside:  Why did he choose the CBX?  There aren't many of those around.
Probably because he has one and wanted to show the rest of the squids with
the latest wiz bang rockets that the old iron is still fast...

	RF.

-------------------------------------------------------------------------
83 R100			DoD 749			Robert Fridman
71 Super Beetle	(FOR SALE)			fridman@cpsc.ucalgary.ca
84 320i

From owner-diy_efi  Mon Apr 10 17:03:08 1995
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From: Jim Buchanan <c22jrb@kopt0002.delcoelect.com>
Subject: RE: Fuel injector driver from Cherry Semiconductor
To: DIY_EFI
Date: Mon, 10 Apr 95 11:58:45 CDT
In-Reply-To: <950410112329.210024e6@etcv01.eld.ford.com>; from "PATTEEUW@etcv01.eld.ford.com" at Apr 10, 95 11:23 am
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Jack Patteeuw:
> 
> Regarding peaking and hold in general ...
> 
> The IC's that are currently available on the open market are (probably) silicon
> built to a specific manufacturers (ie. Delco, Ford or Chrysler).  Ford does but
> IC from both Motorola and Cherry (I don't know which from whom).  The benefits
> you list were the reasons for this type of driver.
> 

It should be safe to say (well they tell this to the high-school kids on
tour :-) ) that we make almost all of out silicon here at Kokomo. Not all
though.

Jim Buchanan     c22jrb@kopt0002.delcoelect.com     jbuchana@holli.com 
==========           Web page out of order :-(                 ===========
"Cthulu -When you're tired of picking the _lesser_ of two evils."
================='73 BMW R75/5 "Frau Bluecher"============================

From owner-diy_efi  Mon Apr 10 22:06:15 1995
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From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: FW: FAQ ?
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> that has spun off this list.  This project (designated EFI332) is
> aimed at the development of an EFI system which is based on the
> Motorola MC68332 - a 32 bit processor with a timer subsystem ideal
> for EFI.  I will send the summary to you seperately.  If you want to
> subscribe to that mailing list use the same process as you just did
> but substitute EFI332 for DIYEFI.

Andrew,
Can you send me the summary also?  Thanks,  BZ

Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@gi.com


From owner-diy_efi  Tue Apr 11 01:19:01 1995
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From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: FW: MAP map or MAF map
To: "diy_efi (postings)" <DIY_EFI>
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>> Ford sells their MAF for the 5.0 liter Mustang GT for around $150.  It 
can
>> flow enough for at least 210 horsepower.

> I think the part being referred to, is an "aftermarket" MAF sold through 
Ford's
> performance catalog.  It has a larger bore than the standard MAF used on 
the
> 5.0.

> Jack Patteeuw

When I quoted the $150 price, I was referring to the stock unit, ie. direct
replacement part.  The 210 (+/- 10) horsepower figure is what the Mustang
can do in stock form.  BZ

Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@gi.com

From owner-diy_efi  Tue Apr 11 01:29:30 1995
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From: "Andrew Dennison" <ADEN@mechman.mm.swin.edu.au>
Organization:  Swinburne University
To: DIY_EFI
Date:          Tue, 11 Apr 1995 11:26:33 EST-10
Subject:       Re: Protocol
Priority: normal
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> From:          "H. Blemings" <hugh@asi1.anutech.com.au>

> Hi Andrew,
> 
> I wanted to bounce the following off you before I put it out to a wider
> readership in case I'm re-inventing the wheel!
> 
Hi Hugh,
I've sent this reply to the list as I think that the others may have 
some interest in your ideas.

> Part of my EFI project is going to include a telemetry link for remote
> monitoring and programming.  Whilst thinking about this it occured to me
> that it would be useful to make use of a standard protocol if one exists, 
> or alternatively to try and put one together in collaboration with people 
> on the net so that people can exchange monitoring tools etc. and 
> hopefully save some duplication of work.
> 
It may be possible to implement the ODB1850?? (I can't remember exactly 
what it is called) standard which has been mentioned previously on 
this list.  I guess it has a standard protocol for data monitoring.  
Anyone care to shed some light on this??

If there is no suitable standard then maybe we could define one which 
allows for tuning / monitoring / downloading? which could be 
inplemented in the EFI332 or other projects.  This would allow a 
suite of tuning, telemetry, etc tools to be developed which could 
work for a generic EFI system.

Andrew
------------------------------------
Andrew Dennison - Research Associate
The CIM Centre
Melbourne, AUSTRALIA
Phone: +61 3 214 8296
Fax:   +61 3 214 4949
WWW:   http://cim.mm.swin.edu.au/welcome.html

From owner-diy_efi  Tue Apr 11 02:47:34 1995
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From: David Cooley <cooldave@nando.net>
To: DIY_EFI
Subject: Re: Protocol
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On Tue, 11 Apr 1995, Andrew Dennison wrote:
> > 
> It may be possible to implement the ODB1850?? (I can't remember exactly 
> what it is called) standard which has been mentioned previously on 
> this list.  I guess it has a standard protocol for data monitoring.  
> Anyone care to shed some light on this??
> 
Harris has a complete and inexpensive line of OBD_II SAE J1850 comm 
protocol IC's.  The protocols are too complex for a mail post (unless I 
had a week to write...) but the SAE publication HS-3000 is the complete 
shebang...
One of the harris IC's is the HIP7030A0... It is a 68HC05 cpu with 
SENDEC, crc generation etc... It only requires code and the HIP7020 Bus 
tranceiver chip.
Later,
Dave Cooley
cooldave@nando.net


From owner-diy_efi  Tue Apr 11 04:00:23 1995
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Date: Tue, 11 Apr 1995 14:08:59 +60000
From: "H. Blemings" <hugh@asi1.anutech.com.au>
Subject: Re: Protocol
To: DIY_EFI
In-Reply-To: <Pine.SUN.3.90.950410224427.1001A-100000@merlin.nando.net>
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Hi,

On Mon, 10 Apr 1995, David Cooley wrote:
 (In response to Andrew/my post about a standard telemetry protocol)

> Harris has a complete and inexpensive line of OBD_II SAE J1850 comm 
> protocol IC's.  The protocols are too complex for a mail post (unless I 
> had a week to write...) but the SAE publication HS-3000 is the complete 
> shebang...
> One of the harris IC's is the HIP7030A0... It is a 68HC05 cpu with 
> SENDEC, crc generation etc... It only requires code and the HIP7020 Bus 
> tranceiver chip.

Sounds interesting - I'm not familiar with the OBD_II protocol so can't
really comment whether it is the same as what I had in mind.  I've started
a rough document about what I had in mind and shall endeavour to post it
later on today - please feel free to comment, particularly if I'm 
re-inventing the wheel :)

Cheers,
Hugh

-------------------------------------------------------------------------------
 Hugh Blemings                         |
  email : hugh@asi1.anutech.com.au     |  phone : 015 485558 / +61 15 485558
-------------------------------------------------------------------------------
             (Proverbs 3:5,6 - Read The Book for further details :)
-------------------------------------------------------------------------------


From owner-diy_efi  Tue Apr 11 05:26:06 1995
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Date: Tue, 11 Apr 1995 15:16:11 +60000
From: "H. Blemings" <hugh@asi1.anutech.com.au>
Subject: Re: Protocol
To: DIY_EFI
In-Reply-To: <Pine.3.89.9504111439.B15532-0100000@asi1.anutech.com.au>
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Here is the first revision of the protocol document, please feel free to
comment.

Cheers,
Hugh

---------------------------------------------------------------------------=
----
 Hugh Blemings                         |
  email : hugh@asi1.anutech.com.au     |  phone : 015 485558 / +61 15 48555=
8
---------------------------------------------------------------------------=
----
             (Proverbs 3:5,6 - Read The Book for further details :)
---------------------------------------------------------------------------=
----

---------8< Clip'n' Save or throw away! 8<-------------

Standard Engine Telemetry Protocol.  This is very much  a
draft!!

Hugh Blemings

Revision 0.1 950411

1.0  Introduction

This  document  aims to encourage the  development  of  a
standard  protocol  for use in the remote  monitoring  of
internal  combustion engines both petrol and diesel.   It
is  hoped  that the protocol will prove useful  for  both
real time monitoring and the transfer of logged real time
data.   It  would  be  desirable to  provide  for  remote
programming capability in such a protocol and  discussion
on this aspect is encouraged.

A  primary  design goal is that of an efficient  protocol
which  will  not  place unnecessarily  large  demands  on
system  resources both in terms of processing  power  and
link bandwidth.  To this end only a rudimentary check sum
system  is  proposed with no provision for re-sending  of
erroneous  data when in real time mode.  It is  suggested
that  in  more  mission critical applications,  a  higher
level  link  protocol could be run over the top  of  this
protocol to provide more comprehensive error control.

With the above aim in mind the proposed protocol normally
makes use of the processors native units for most values,
the  local display or monitoring software is charged with
the  task  of converting the data sent into "real  world"
units.

Finally,  recognising the possibility that  the  protocol
would  be  used  as  an overall telemetry  system  for  a
vehicle,  provision is made for data  to  be  sent  which
strictly  speaking  is not related  to  the  engine,  for
example road speed, brake temperature, gear etc.

2.0  Telemetry Data

It   is   suggested  that  the  following  variables   be
incorporated  as  standard inclusions into  the  protocol
with  auxiliary analogue and digital channels being  made
available.  Please note that this list is based  on  what
has  come  to  mind personally and hence  should  not  be
considered  exhaustive,  I would  add  that  I=92m  not  an
automotive expert by any stretch so some of the suggested
parameters may be a little odd :)

     Engine
     RPM,  Coolant temperature, Oil temperature, Manifold
     Air Pressure, Mass Air Flow, Engine position, Firing
     order,  Ignition advance, Dwell angle, Turbo  Boost,
     Wastegate   status  (open/closed  ?),   Intake   air
     temperature,   intercooler  temperature   (is   this
     relevant),   Clutch   position,   Battery   voltage,
     Alternator current
    =20
     Gearbox/Transfer case
     Current  Gear,  Oil temperature, Transfer  case  oil
     temperature
    =20
     General
     Brake status, Brake temperature, Tyre pressure, Tyre
     temperature,  Outside  air  temperature,  Cabin  air
     temperature  (to  check  if  the  airconditioner  is
     working :)  Road speed, X/Y/Z acceleration

3.0  Protocol Structure

This  section  is  by no means complete or  fully  though
through but...

I  envisage the need for two conceptual operating  modes,
one being real time in which the data sent is assumed  to
be  current at that instant minus transmission  and  data
conversion  delays.  The second mode which should  enmesh
closely  with the protocol established for the real  time
mode  would  essentially add some sort of time  stamp  so
that data can be positioned correctly in the time domain.
This  mode  would be used for situations  where  data  is
logged then downloaded when convenient.

The  protocol would make use of a serial link  running  8
bits, no parity (?) and one stop bit, just like a desktop
PC.   Baud rate need not be specified but it is suggested
somewhere  around 9600 would be standard.  The data  will
be  sent in a binary format.  An ASCII mode might be nice
but   this   may   increase  bandwidth   and   processing
requirements unnecessarily.  Any thoughts ?

Individual  messages, which if enabled are  automatically
sent  when a variable changes, would consist of a  single
byte header and a number (typically 1 or 2) of data bytes
followed by a simple checksum.  A maximum update rate for
each  variable would need to be specified along with  the
ability  to  send a command back to the  remote  unit  to
control  whether a particular parameter is to be sent  or
not.   This  would  allow  a  bad  connection  generating
spurious data to be masked for example.

I have in mind to set the header information up in such a
fashion  as  to  allow efficient message  generation  and
subsequent  decoding.  For example, I would  foresee  all
messages that have one data byte would use a header  byte
less  than  say 0x40, over 0x40 indicates two data  bytes
etc.  More detail will follow soon...

Comments invited!

-------------------
END


From owner-diy_efi  Tue Apr 11 05:31:40 1995
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Date: Tue, 11 Apr 1995 15:16:11 +60000
From: "H. Blemings" <hugh@asi1.anutech.com.au>
Subject: Re: Protocol
To: DIY_EFI
In-Reply-To: <Pine.3.89.9504111439.B15532-0100000@asi1.anutech.com.au>
Message-Id: <Pine.3.89.9504111542.C16702-0100000@asi1.anutech.com.au>
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Here is the first revision of the protocol document, please feel free to
comment.

Cheers,
Hugh

---------------------------------------------------------------------------=
----
 Hugh Blemings                         |
  email : hugh@asi1.anutech.com.au     |  phone : 015 485558 / +61 15 48555=
8
---------------------------------------------------------------------------=
----
             (Proverbs 3:5,6 - Read The Book for further details :)
---------------------------------------------------------------------------=
----

---------8< Clip'n' Save or throw away! 8<-------------

Standard Engine Telemetry Protocol.  This is very much  a
draft!!

Hugh Blemings

Revision 0.1 950411

1.0  Introduction

This  document  aims to encourage the  development  of  a
standard  protocol  for use in the remote  monitoring  of
internal  combustion engines both petrol and diesel.   It
is  hoped  that the protocol will prove useful  for  both
real time monitoring and the transfer of logged real time
data.   It  would  be  desirable to  provide  for  remote
programming capability in such a protocol and  discussion
on this aspect is encouraged.

A  primary  design goal is that of an efficient  protocol
which  will  not  place unnecessarily  large  demands  on
system  resources both in terms of processing  power  and
link bandwidth.  To this end only a rudimentary check sum
system  is  proposed with no provision for re-sending  of
erroneous  data when in real time mode.  It is  suggested
that  in  more  mission critical applications,  a  higher
level  link  protocol could be run over the top  of  this
protocol to provide more comprehensive error control.

With the above aim in mind the proposed protocol normally
makes use of the processors native units for most values,
the  local display or monitoring software is charged with
the  task  of converting the data sent into "real  world"
units.

Finally,  recognising the possibility that  the  protocol
would  be  used  as  an overall telemetry  system  for  a
vehicle,  provision is made for data  to  be  sent  which
strictly  speaking  is not related  to  the  engine,  for
example road speed, brake temperature, gear etc.

2.0  Telemetry Data

It   is   suggested  that  the  following  variables   be
incorporated  as  standard inclusions into  the  protocol
with  auxiliary analogue and digital channels being  made
available.  Please note that this list is based  on  what
has  come  to  mind personally and hence  should  not  be
considered  exhaustive,  I would  add  that  I=92m  not  an
automotive expert by any stretch so some of the suggested
parameters may be a little odd :)

     Engine
     RPM,  Coolant temperature, Oil temperature, Manifold
     Air Pressure, Mass Air Flow, Engine position, Firing
     order,  Ignition advance, Dwell angle, Turbo  Boost,
     Wastegate   status  (open/closed  ?),   Intake   air
     temperature,   intercooler  temperature   (is   this
     relevant),   Clutch   position,   Battery   voltage,
     Alternator current
    =20
     Gearbox/Transfer case
     Current  Gear,  Oil temperature, Transfer  case  oil
     temperature
    =20
     General
     Brake status, Brake temperature, Tyre pressure, Tyre
     temperature,  Outside  air  temperature,  Cabin  air
     temperature  (to  check  if  the  airconditioner  is
     working :)  Road speed, X/Y/Z acceleration

3.0  Protocol Structure

This  section  is  by no means complete or  fully  though
through but...

I  envisage the need for two conceptual operating  modes,
one being real time in which the data sent is assumed  to
be  current at that instant minus transmission  and  data
conversion  delays.  The second mode which should  enmesh
closely  with the protocol established for the real  time
mode  would  essentially add some sort of time  stamp  so
that data can be positioned correctly in the time domain.
This  mode  would be used for situations  where  data  is
logged then downloaded when convenient.

The  protocol would make use of a serial link  running  8
bits, no parity (?) and one stop bit, just like a desktop
PC.   Baud rate need not be specified but it is suggested
somewhere  around 9600 would be standard.  The data  will
be  sent in a binary format.  An ASCII mode might be nice
but   this   may   increase  bandwidth   and   processing
requirements unnecessarily.  Any thoughts ?

Individual  messages, which if enabled are  automatically
sent  when a variable changes, would consist of a  single
byte header and a number (typically 1 or 2) of data bytes
followed by a simple checksum.  A maximum update rate for
each  variable would need to be specified along with  the
ability  to  send a command back to the  remote  unit  to
control  whether a particular parameter is to be sent  or
not.   This  would  allow  a  bad  connection  generating
spurious data to be masked for example.

I have in mind to set the header information up in such a
fashion  as  to  allow efficient message  generation  and
subsequent  decoding.  For example, I would  foresee  all
messages that have one data byte would use a header  byte
less  than  say 0x40, over 0x40 indicates two data  bytes
etc.  More detail will follow soon...

Comments invited!

-------------------
END


From owner-diy_efi  Tue Apr 11 12:49:45 1995
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To: DIY_EFI
From: a7f@ornl.gov (Jeffrey S. Armfield)
Subject: Re: Protocol
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In case you haven't heard, California Air Resources Board is starting to
talk about an OBD III standard. Part of this new 
standard incorporates some Hughes developed remote monitoring technology.
Each car will have on-board telemetry that will allow monitoring of your
vehicle's diagnostics. If your "Check Engine" light turns on, you get a nice
letter from CARB that tells you to
get your engine fixed pronto.


Jeffrey S. Armfield
Development Engineer
Advanced Propulsion Technology Center
Oak Ridge National Laboratory
P.O. Box 2009 , Oak Ridge, TN  37831-8087
Voice: (615) 574-0735 FAX: (615) 574-2102



From owner-diy_efi  Tue Apr 11 13:12:48 1995
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Date: Tue, 11 Apr 1995 9:13:29 -0400 (EDT)
From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
Message-Id: <950411091329.210024c1@etcv01.eld.ford.com>
Subject: Re: Protocol
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> Part of my EFI project is going to include a telemetry link for remote
> monitoring and programming.  Whilst thinking about this it occured to me
> that it would be useful to make use of a standard protocol if one exists, 
> or alternatively to try and put one together in collaboration with people 
> on the net so that people can exchange monitoring tools etc. and 
> hopefully save some duplication of work.

Ford was one of the first to use telemetry on race car (Formula 1), many years
ago.  Of course I can't tell you the protocol (even if I **DID** know it, which
I don't).

Actually there is a good discussion of low level, light weight UART based serial
protocols in this months Embedded System Magazine.

Jack Patteeuw

From owner-diy_efi  Tue Apr 11 16:39:23 1995
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Date: Tue, 11 Apr 1995 11:37:48 -0500 (CDT)
From: Ryan A Erickson <eric0019@gold.tc.umn.edu>
Subject: BigBrother1 a/k/a OBD III
To: DIY_EFI
In-Reply-To: <199504111249.IAA22059@cosmail2.ctd.ornl.gov>
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On Tue, 11 Apr 1995, Jeffrey S. Armfield wrote:

> 
> In case you haven't heard, California Air Resources Board is starting to
> talk about an OBD III standard. Part of this new 
> standard incorporates some Hughes developed remote monitoring technology.
> Each car will have on-board telemetry that will allow monitoring of your
> vehicle's diagnostics. If your "Check Engine" light turns on, you get a nice
> letter from CARB that tells you to
> get your engine fixed pronto.
> 
   Big Brother won't be satisfied to just look over our shoulders, now he 
has to reach down our pants.

Ryan 


From owner-diy_efi  Tue Apr 11 20:11:02 1995
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Date: Tue, 11 Apr 1995 13:11:02 -0700
To: DIY_EFI
From: today@di.com (Todd Day)
Subject: Re: Protocol
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>Each car will have on-board telemetry that will allow monitoring of your
>vehicle's diagnostics.

Cool!  A new project!  Can't wait to reverse engineer and defeat that one...
Think of the aftermarket for "off road use only" gear.

-todd-


From owner-diy_efi  Wed Apr 12 04:49:40 1995
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From: johnd@eskimo.com (John Dombey)
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Subject: Re: FAQ ?
To: DIY_EFI
Date: Tue, 11 Apr 1995 21:49:21 -0700 (PDT)
In-Reply-To: <MAILQUEUE-101.950410150219.2016@mechman.mm.swin.edu.au> from "Andrew Dennison" at Apr 10, 95 03:02:19 pm
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Andrew,  

If you could send your summary to me as well, I would appreciate it.

I just subscribed a few days ago, but a friend and I are designing
an efi system for our Triumph TR6's - more for fun than any real
need.  I hope to glean some good pointers from this list.

Thanks,

John

From owner-diy_efi  Wed Apr 12 05:44:40 1995
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Date: Tue, 11 Apr 1995 22:44:09 -0700 (PDT)
From: Black Feather Electronics <douglas@kaiwan.com>
To: "Jeffrey S. Armfield" <a7f@ornl.gov>
Cc: DIY_EFI
Subject: Re: Protocol
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On Tue, 11 Apr 1995, Jeffrey S. Armfield wrote:

> 
> In case you haven't heard, California Air Resources Board is starting to
> talk about an OBD III standard. Part of this new 
> standard incorporates some Hughes developed remote monitoring technology.
> Each car will have on-board telemetry that will allow monitoring of your
> vehicle's diagnostics. If your "Check Engine" light turns on, you get a nice
> letter from CARB that tells you to
> get your engine fixed pronto.
> 

Since their computer isn't expecting a signal from you, unless you 
transmit, then it would be easy to just *snip* the transmiter out, or 
just put some foil over the whole thing till you decide to transmit again.

Makes you wonder why these guys go through so much to try to control your 
life, when they can't even control their own budgets.

You know that soon they are going to "outlaw" those little chips that 
make your car perform better, stating that you have modified SMOG 
equipment and that's a violation.

"OK buddy, pull over.... my HC11 watchdog sniffed a illegal chip in your 
system, I need to search your car for contraband chip sets"

I can just see it on "COPS" TV show.  <- they already show guys violating 
people's inalienable rights, and no one says anything about it....


-------------------------------------------------------------------------
Black Feather Electronics       |  Home of the U-HC11 Microcontroller
645 Temple 7B                   |  Boards, Kits and other 68HC11 stuff
Long Beach  California  90814   |  Email for info or visit the www page
Info & Orders: (800) 526-3717   |  InterNet: BFE <douglas@kaiwan.com>
Tech Support:  (310) 434-5641   |  Web: "http://www.kaiwan.com/~douglas"


From owner-diy_efi  Wed Apr 12 06:34:21 1995
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From: gregb@eskimo.com (Greg Bengeult)
Message-Id: <199504120634.AA05182@eskimo.com>
Subject: Re: EFI332
To: DIY_EFI
Date: Tue, 11 Apr 1995 23:34:09 -0700 (PDT)
In-Reply-To: <MAILQUEUE-101.950410150219.2016@mechman.mm.swin.edu.au> from "Andrew Dennison" at Apr 10, 95 03:02:19 pm
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According to the infinite wisdom of Andrew Dennison,
> 
>  (...intro words from H. Blemings of Oz...)
> 
> Unfortunately there 
> isn't a FAQ for this list.  I've got a summary of another project 
> that has spun off this list.  This project (designated EFI332) is 
> aimed at the development of an EFI system which is based on the 
> Motorola MC68332 - a 32 bit processor with a timer subsystem ideal 
> for EFI.  I will send the summary to you seperately.
> 

Andrew,
  Please send me a copy of the summary, too.  I will join the EFI332
list forthwith.  I am also a new (~1 week) subscriber.  I have a 1971
Triumph TR-6 that I plan to convert to port fuel injection at the same
time that I install a newly rebuilt engine.  I have the engine, I have
some info on putting together an HC11-hosted EFI system, and I have a
schedule that looks like it won't get done until about 2 years from
now.  Hope springs eternal ;-).  Anyway, I like the idea of using a
more powerful processor, so I would like to look into the 68332 design.

  Oh, BTW, I am an electrical engineer, specializing in embedded
microprocessor system hardware and software design, and I would be 
happy to field pertinent questions from anyone on the list.

--
Greg Bengeult                                                         // //|
gregb@eskimo.com                                                     // //||
                                                                 \\ // //=||=
Amiga -- It's not just for breakfast anymore!                     \// //  ||

From owner-diy_efi  Wed Apr 12 12:51:41 1995
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Date: Wed, 12 Apr 1995 08:45:00 -400 (EDT)
From: Mike Wesley - SLIP <mwesley@oeonline.com>
Subject: Re: FW: MAP map or MAF map
To: DIY_EFI
Cc: "diy_efi (postings)" <DIY_EFI>
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On Mon, 10 Apr 1995, Zublin, Bryan (SD-MS) wrote:

> 
> >> Ford sells their MAF for the 5.0 liter Mustang GT for around $150.  It 
> can
> >> flow enough for at least 210 horsepower.
> 
> > I think the part being referred to, is an "aftermarket" MAF sold through 
> Ford's
> > performance catalog.  It has a larger bore than the standard MAF used on 
> the
> > 5.0.
> 
> > Jack Patteeuw
> 
> When I quoted the $150 price, I was referring to the stock unit, ie. direct
> replacement part.  The 210 (+/- 10) horsepower figure is what the Mustang
> can do in stock form.  BZ
> 
Actually, you can get just over 300 HP with the 'stock' MAF sensor when 
using the stock injectors.
Mike...

From owner-diy_efi  Wed Apr 12 13:01:44 1995
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From: "Matthew Lee Franklin" <fran0054@gold.tc.umn.edu>
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Greg Bengeult and others wrote:

>> Motorola MC68332 - a 32 bit processor with a timer subsystem ideal 
>> for EFI.  I will send the summary to you seperately.
 
>more powerful processor, so I would like to look into the 68332 design.

I have a question regarding the 'HC11 and '332 microprocessors.  
From hints I've heard I'm lead to believe that there are some sort of built 
in timers on these chips.  I'm very familiar with using Intel 8254 
programable interval timers in PC based, QuickBASIC and C programmed, EFI 
control systems.  But, that is the extent of my timer knowlwdge.  

QUESTION: Are the built-in timers on those microcontrollers anywhere as 
easy to use as the separate 8254's?  Please speak in laymans terms as I am 
a lowly ME with just enough EE to crawl.  How many bits long are they and 
can they each use a seperate clock source?

I thank you in advance for your prompt reply.

Later,
Matt

From owner-diy_efi  Wed Apr 12 13:02:51 1995
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Date: Wed, 12 Apr 1995 08:56:41 -400 (EDT)
From: Mike Wesley - SLIP <mwesley@oeonline.com>
Subject: Re: Protocol
To: DIY_EFI
Cc: DIY_EFI
In-Reply-To: <950411091329.210024c1@etcv01.eld.ford.com>
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On Tue, 11 Apr 1995 PATTEEUW@etcv01.eld.ford.com wrote:

> > Part of my EFI project is going to include a telemetry link for remote
> > monitoring and programming.  Whilst thinking about this it occured to me
> > that it would be useful to make use of a standard protocol if one exists, 
> > or alternatively to try and put one together in collaboration with people 
> > on the net so that people can exchange monitoring tools etc. and 
> > hopefully save some duplication of work.
> 
> Ford was one of the first to use telemetry on race car (Formula 1), many years
> ago.  Of course I can't tell you the protocol (even if I **DID** know it, which
> I don't).
> 
The protocol that Ford used in F1 is found in almost all new Ford's and is 
easily to get out of the ECM. I saw thier system in Brazil and it was 
crude (IMHO) but it got the job done.
Mike...

From owner-diy_efi  Tue Apr 18 16:38:53 1995
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Date: Tue, 18 Apr 1995 09:40:00 -0700 (PDT)
From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: Re: FW: Driving an MSD Ignition Box
To: Robert Gallant <gallant@oasys.dt.navy.mil>
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From: Robert Gallant
To: bzublin
Subject: Re: FW: Driving an MSD Ignition Box
Date: Tuesday, April 18, 1995 8:10AM

Hi Bryan;

I was wondering what the status was on the posting of the MSD schematic.
Also
did you post the number of sparks vs rpm info.  If so I must have missed it, 

could you please forward a copy to me.

Thanks for the info.

Rob
gallant@oasys.dt.navy.mil
 ------------------------------------------------

Rob,
The schematic is pretty much complete, I was able to fit it onto a single
A size sheet.  I found one mistake on my original, so I was going to
compare it to the circuit board to verify.

The other information on sparks vs. RPM is in a text file that I am
working on.  I started typing and ended up practically writing an
essay on the subject!

Hopefully all will be complete in a week or so.  BZ

Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@gi.com

From owner-diy_efi  Thu Apr 20 14:38:22 1995
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Date: Thu, 20 Apr 1995 16:40:39 +0100
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From: set@mt.luth.se (Sven-Erik Tiberg)
Subject: FI for BMW MC-twins 
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Hi

I'm new to this list but mabe some of you knows me from the
Internet-BMW-Riders list.

My Q to you, has anyone tryed to mount FI on the R100 models, maybee a
Luftmeister kit or even more interesting a home made FI.

---- Sven-Erik Tiberg ----- -77 R100RS with Krausser 4 valve heads ---







From owner-diy_efi  Fri Apr 21 18:41:26 1995
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From: G P J Collingwood <G.P.J.Collingwood@durham.ac.uk>
To: DIY_EFI <DIY_EFI>
Subject: EFI for a Mini
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Hi!

I'm new to this list, so if I'm on the wrong track please excuse me!

Does anyone have any ideas on which current fuel injection systems could 
be modified to run on a 1400cc Mini engine, and then remapped for it?

Giles
Durham/Hexham UK


From owner-diy_efi  Fri Apr 21 20:39:33 1995
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From: Jim Buchanan <c22jrb@kopt0002.delcoelect.com>
Subject: Re: EFI for a Mini
To: DIY_EFI
Date: Fri, 21 Apr 95 15:38:50 CDT
In-Reply-To: <Pine.HPP.3.91-941213.950421190410.8021E-100000@elgar.dur.ac.uk>; from "G P J Collingwood" at Apr 21, 95 7:06 pm
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[...]
> Does anyone have any ideas on which current fuel injection systems could 
> be modified to run on a 1400cc Mini engine, and then remapped for it?
> 
> Giles
> Durham/Hexham UK

Well, it's not quite EFI (it uses a really slick mechanical fuel metering
system), but I'd consider getting the Bosch K-Jetronic system from a
1500/1600cc VW Rabbit/Golf engine. I'd just buy the entire vehicle if
possible, one with a rusted out body and running engine might cost you less
than the individual parts at a junkyard.

It's a very nice system, quite dependable and adapts _very_ well to
performance mods on a VW, so it seems a likely candidate for a swap to
another engine. I've been thinking of adapting it to an air-cooled VW at
some point in the future.

Good luck!


Jim Buchanan        c22jrb@kopt0002.delcoelect.com     jbuchana@holli.com 
=================== http://www.holli.com/~jbuchana =======================
"Kid, have you rehabilitated yourself?" -Arlow Guthrie
=================== '73 BMW R75/5 "Frau Bluecher" ========================

From owner-diy_efi  Fri Apr 21 20:44:47 1995
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From: joe@mpd.tandem.com (Joe Senner)
Message-Id: <9504212043.AA03217@trinity>
Subject: Information on Bosch Motronic systems
To: DIY_EFI
Date: Fri, 21 Apr 1995 15:43:51 -0500 (CDT)
In-Reply-To: <Pine.HPP.3.91-941213.950421190410.8021E-100000@elgar.dur.ac.uk> from "G P J Collingwood" at Apr 21, 95 07:06:15 pm
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Can anyone point me at information on the layout of the prom chip in the
motronic system? I'd like to do some tinkering with the one I've got.

If this is proprietary, does anyone know what it takes to get some sort
of aggreement with Bosch?

I also suspect my unit supports several functions that the manufacturer
decided to leave off, like cold idle bypass & such. Any technical information
on pinouts & such would be a big help. This is a Motronic 1 system found
in early 90's BMW motorcycles.

-- 
Joe Senner
http://www.onr.com/user/joe.html

From owner-diy_efi  Fri Apr 21 20:51:31 1995
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Date: Fri, 21 Apr 1995 14:52:59 -0600
To: DIY_EFI
From: agc@mercury.uah.ualberta.ca (Andrei G. Chichak)
Subject: Re: EFI for a Mini
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At 19:06 4/21/95, G P J Collingwood wrote:
>Does anyone have any ideas on which current fuel injection systems could
>be modified to run on a 1400cc Mini engine, and then remapped for it?
>
>Giles
>Durham/Hexham UK

   A brilliant question and one that has been much on my mind.  I want to
put EFI on my 1330 Cooper 'S engine and I have pretty much come to the
conclusion that I am going to have to build it myself.

   I figure that a manifold could be cobbled together with two injectors
per port, a couple of dual head coils, add an oxygen sensor in the centre
branch of the exhaust, a crank sensor on the pulley, and one in what's left
of the dizzy for cam position, add the obligatory throttle position sensor,
and some sort of mass air flow sensor, temperature probe, knock sensor, tie
it together with a bunch of glue, control it with a 68HC11, and POOF no
more S.U. carbs or Lucas ignition (in theory).

   I have seen pictures of the Weber and Luminition systems installed on
Mini's, but neither of them use any form of mixture feedback loop, plus you
have to take them to a stockist to get them tuned to your engine.

   Many moons ago, I believe, Steven Ciciora suggested that I try a Bosch
CIS  system with the swinging gate metering system.   This is quite a good
suggestion if you had access to injectors of the appropriate size.  The
problem comes in with the weird intake system that a Mini has. Cylinders 1
and 2 share an intake port and 3 and 4 share the other.  This makes for 180
degrees between intake cycles then a quiescent period of 360 degrees.
With a CIS system that is always pissing out fuel, the first one to open
will get the accumulated pissing of 360 degrees into the port, the valve
opens for ~180 degrees (for arguments sake we will assume digital valves)
then the valve closes and its buddy opens for ~180 degrees.  Therefore the
first cylinder will run richer than its buddy.

   The solution is to use a sequential system with two injectors per
runner, shooting across the port at the valve.

   You would have to do quite a bit of rework on a grafted stock system, I
suspect, since the capacity is so low, you have a well known knock region
at about 2000 RPM, and you have siamessed intakes and half of the exhausts.

    Enough for now, I have less interesting things that I must attend to.

Andrei

--
Andrei Chichak                   | Information Systems
agc@mercury.uah.ualberta.ca      | University of Alberta Hospitals
(403) 492 - 4431 (work)          | 8440 112 Street  Edmonton, Alberta
(403) 492 - 3090 (fax)           | CANADA  T6G 2B7

http://cooper-s.uah.ualberta.ca



From owner-diy_efi  Sat Apr 22 07:15:35 1995
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Andrei Chichak said:

	Many moons ago, I believe, Steven Ciciora suggested that I try  a
	Bosch  CIS   system with the swinging gate metering system.  This
	is quite a good suggestion if you had access to injectors of  the
	appropriate  size.   The  problem  comes in with the weird intake
	system that a Mini has.  Cylinders 1 and 2 share an  intake  port
	and  3 and 4 share the other.  This makes for 180 degrees between
	intake cycles then a quiescent period of 360 degrees.  With a CIS
	system  that  is  always  pissing out fuel, the first one to open
	will get the accumulated pissing of 360 degrees  into  the  port,
	the  valve  opens  for  ~180  degrees (for arguments sake we will
	assume digital valves) then the valve closes and its buddy  opens
	for  ~180  degrees.  Therefore the first cylinder will run richer
	than its buddy.

	The solution is to use a sequential system with two injectors per
	runner, shooting across the port at the valve.

you could weld tabs to the intake that would stick into the head and 
effectively divide the siamesed ports.  it's been done before, i think
with some of the detroit engines of the '50s.
_______________________________________________________________________________
Andrew Hay
	    LIFE, n: A phenomenon that resists the second law of thermodynamics
adh@an.bradford.ma.us						---Schroedinger

From owner-diy_efi  Sat Apr 22 12:34:33 1995
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Date: Fri, 21 Apr 1995 18:00:00 -0700 (PDT)
From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: Re: MAP map or MAF map
To: "diy_efi (postings)" <DIY_EFI>
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Robert Dingli wrote:

> MAF systems require inlet air temp for compensation as do MAP systems. 
 MAF
> system also use a barometric pressure sensor for compensation while MAP
> systems don't.

Robert,
I thought that one of the benefits of the MAF was that correction for 
barometric pressure (altitude) was NOT required.  I do not have practical 
experience with MAFs, I am merely repeating what I have read in the 
literature (mainly SAE papers).  Regarding the air temp compensation, isn't 
this inherent in the MAF because of the reference temp sensor that is 
upstream of the hot wire?

> Ford sells there MAP for around Aus$40-50 (US$30-37).  It can provide an
> air flow estimate for almost any non-turbo car or bike and you still need
> one for a MAF system.

I agree that the MAP is the way to go for low cost and minimal restriction. 
 It was my thought that an MAF sensor would simplify the calibration of an 
EFI system, assuming that one had the calibration curve for the actual 
sensor.  I would still want to have a MAP sensor for the ignition map.

Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@gi.com

From owner-diy_efi  Sat Apr 22 15:44:09 1995
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> I thought that one of the benefits of the MAF was that correction for 
> barometric pressure (altitude) was NOT required.  I do not have practical 
> experience with MAFs, I am merely repeating what I have read in the 
> literature (mainly SAE papers).  Regarding the air temp compensation, isn't 
> this inherent in the MAF because of the reference temp sensor that is 
> upstream of the hot wire?

MAF measures air MASS and does not in itself require air temperature 
compenstation.  The confusion arises for two reasons: 1. Bosch air-vane
style meters measure volume and do require temperature compensation and
2. air temperature information can still be useful to the engine 
management system to retard timing and reduce knock.  So it is quite
commone to find an air temperature sensor in most efi systems.

--rod.

--
Rod Barman, IRIS ISDE-6 @ Laboratory for Computational Intelligence
University of British Columbia
rodb@cs.ubc.ca


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Date: Sat, 22 Apr 1995 10:35:22 -700 (MDT)
From: Jim Conforti <jec@us.dynix.com>
Subject: Re: MAP map or MAF map
To: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Cc: "diy_efi (postings)" <DIY_EFI>
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On Fri, 21 Apr 1995, Zublin, Bryan (SD-MS) wrote:

> I agree that the MAP is the way to go for low cost and minimal restriction. 
>  It was my thought that an MAF sensor would simplify the calibration of an 
> EFI system, assuming that one had the calibration curve for the actual 
> sensor.  I would still want to have a MAP sensor for the ignition map.

  Guys, a MAP sensor is unneeded if you have a MAF ..

  Take the Q signal from the MAF (Air Mass Flow in kg/hr) and do this

  LOAD=(Q*k)/RPM

  Now with the proper K for the engine (cyls, etc) LOAD will be equal
  to airmass per stroke ...

  You then use this as axis one of your ign. map and RPM as axis two!

  Saves a sensor .. at least on normally aspirated engines ...

  Jim Conforti
  



From owner-diy_efi  Mon Apr 24 08:48:11 1995
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Date: Mon, 24 Apr 1995 09:47:02 +0100 (BST)
From: G P J Collingwood <G.P.J.Collingwood@durham.ac.uk>
To: DIY_EFI
Subject: Re: EFI for a Mini
In-Reply-To: <199504212038.AA13337@gmlink2.gmeds.com>
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On Fri, 21 Apr 1995, Jim Buchanan wrote:

> Well, it's not quite EFI (it uses a really slick mechanical fuel metering
> system), but I'd consider getting the Bosch K-Jetronic system from a
> 1500/1600cc VW Rabbit/Golf engine. 
> 
> It's a very nice system, quite dependable and adapts _very_ well to
> performance mods on a VW, so it seems a likely candidate for a swap to
> another engine. I've been thinking of adapting it to an air-cooled VW at
> some point in the future.

Has anyone had experience of moving this type of injection to another engine?
Also does anyone know what years it was used on the VW Golf/Rabbit as my 
Book on EFI says that in 1988 the VW had something else fitted. Also does 
anyone have any opinions on how this system would perform compared to an 
SU carb?

Giles
Durham/Hexham UK
1980 Mini Clubman Estate 1398cc with 1.75" SU Carb


From owner-diy_efi  Mon Apr 24 09:12:29 1995
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From: set@mt.luth.se (Sven-Erik Tiberg)
Subject: Re: EFI for a Mini
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>Hi!
>
>I'm new to this list, so if I'm on the wrong track please excuse me!
>
>Does anyone have any ideas on which current fuel injection systems could
>be modified to run on a 1400cc Mini engine, and then remapped for it?
>
>Giles
>Durham/Hexham UK

Hi Giles.

Have you consider the Haltech programable EFI.

--- sven-erik tiberg --- set@mt.luth.se ---



From owner-diy_efi  Mon Apr 24 11:10:59 1995
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From: Jens Knickmeyer <knick@ibr.cs.tu-bs.de>
Message-Id: <199504241110.NAA06688@diana.ibr.cs.tu-bs.de>
Subject: Re: EFI for a Mini
To: DIY_EFI
Date: Mon, 24 Apr 95 13:10:20 MET DST
In-Reply-To: <Pine.SOL.3.91-941213.950424094405.11281B-100000@deneb.dur.ac.uk> from "G P J Collingwood" at Apr 24, 95 09:47:02 am
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<G P J Collingwood> wrote:
> 
> Has anyone had experience of moving this type of injection to another engine?
> Also does anyone know what years it was used on the VW Golf/Rabbit as my 
> Book on EFI says that in 1988 the VW had something else fitted. Also does 
> anyone have any opinions on how this system would perform compared to an 
> SU carb?

Here in Germany VW used the K-jetronic from ~1975 (Golf GTI) to ~1985
when they started with the L-jetronic.

Jens.
------------------------------------
           Jens Knickmeyer
Technische Universitaet Braunschweig
         Mikroporzessorlabor
         38106 Braunschweig
       knick@ibr.cs.tu-bs.de
------------------------------------


From owner-diy_efi  Mon Apr 24 12:02:54 1995
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From: Jim Buchanan <c22jrb@kopt0002.delcoelect.com>
Subject: Re: EFI for a Mini
To: DIY_EFI
Date: Mon, 24 Apr 95 7:03:04 CDT
In-Reply-To: <199504220715.DAA11965@mv.mv.com>; from "adh@station.mv.com" at Apr 22, 95 3:36 am
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Andrew Hay:
> 
> Andrei Chichak said:
> 
>       Many moons ago, I believe, Steven Ciciora suggested that I try  a
>       Bosch  CIS   system with the swinging gate metering system.  This
>       is quite a good suggestion if you had access to injectors of  the
>       appropriate  size.   The  problem  comes in with the weird intake
>       system that a Mini has.  Cylinders 1 and 2 share an  intake  port
>       and  3 and 4 share the other.  This makes for 180 degrees between
>       intake cycles then a quiescent period of 360 degrees.  With a CIS
[...]
> 
> you could weld tabs to the intake that would stick into the head and 
> effectively divide the siamesed ports.  it's been done before, i think
> with some of the detroit engines of the '50s.

Not a bad idea, but would it affect air flow? (I'm not at all familiar with
this engine, let alone the details of the engine and it's head/manifold.)

How about putting all four CIS injectors in a plenum under the throttle
body (a plenum is required for K-jetronic anyway). You might not get ideal
mixture distribution, but it would still be better than a carb (finer
atomization). Lots of Detroit products do fine with single-point injection
and still manage to run better than their ancestors with carburetors.

Not ideal, but probably less work than the alternative.


Jim Buchanan        c22jrb@kopt0002.delcoelect.com     jbuchana@holli.com 
=================== http://www.holli.com/~jbuchana =======================
"Some people will tell you that slow is good-and it might be on some
 days-but I am here to tell you fast is better. I've always believed this
 in spite of the trouble it's caused me." -Hunter Thomson
=================== '73 BMW R75/5 "Frau Bluecher" ========================

From owner-diy_efi  Mon Apr 24 12:11:44 1995
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From: Jim Buchanan <c22jrb@kopt0002.delcoelect.com>
Subject: Re: MAP map or MAF map
To: DIY_EFI
Date: Mon, 24 Apr 95 7:11:55 CDT
In-Reply-To: <2F98F7C7@gismtpgate.gi.com>; from "Zublin, Bryan" at Apr 21, 95 6:00 pm
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Bryan Zublin:
> I thought that one of the benefits of the MAF was that correction for 
> barometric pressure (altitude) was NOT required.  I do not have practical 
> experience with MAFs, I am merely repeating what I have read in the 
> literature (mainly SAE papers).  Regarding the air temp compensation, isn't 
> this inherent in the MAF because of the reference temp sensor that is 
> upstream of the hot wire?

Are the air-flow sensors that use a flapper and a potentitiometer and the
ones that use a counterbalanced disk in a cone doing essentially the same
thing as a hot-wire MAF?

I've often wondered about this.

If they are, then at least in practice you can get by without measuring the
barometric pressure with a MAF since most of the above-mentioned systems do
not.

AT least two of the above systems _do_ measure temperature, however one
measures engine-block temperature, the other measures cylinder-head
temperature. I assume this is for mixture adjustment as the engine warms
up.


Jim Buchanan        c22jrb@kopt0002.delcoelect.com     jbuchana@holli.com 
=================== http://www.holli.com/~jbuchana =======================
"Some people will tell you that slow is good-and it might be on some
 days-but I am here to tell you fast is better. I've always believed this
 in spite of the trouble it's caused me." -Hunter Thomson
=================== '73 BMW R75/5 "Frau Bluecher" ========================

From owner-diy_efi  Mon Apr 24 15:25:30 1995
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Date: Mon, 24 Apr 1995 09:27:02 -0600
To: DIY_EFI
From: agc@mercury.uah.ualberta.ca (Andrei G. Chichak)
Subject: Re: EFI for a Mini
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At 18:55 3/30/22, station.MV.COM!mvarc!an!adh@coulomb.eng.ohio-state.edu wrote:
>you could weld tabs to the intake that would stick into the head and
>effectively divide the siamesed ports.  it's been done before, i think
>with some of the detroit engines of the '50s.

There is a certian amount of this done in the casting.   I suspect that the
uneven mixture distribution in the siamesed head is mostly due to manifold
wetting.  Given an injector spraying in about the right direction should
overcome this.

Andrei

--
Andrei Chichak                   | Information Systems
agc@mercury.uah.ualberta.ca      | University of Alberta Hospitals
(403) 492 - 4431 (work)          | 8440 112 Street  Edmonton, Alberta
(403) 492 - 3090 (fax)           | CANADA  T6G 2B7

http://cooper-s.uah.ualberta.ca



From owner-diy_efi  Tue Apr 25 05:59:41 1995
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From: Steve Baldwin <steveb@kcbbs.gen.nz>
Message-Id: <199504250549.RAA29181@kcbbs.gen.nz>
Subject: Re: MAP map or MAF map
To: DIY_EFI
Date: Tue, 25 Apr 1995 17:49:18 +1200 (NZST)
In-Reply-To: <199504241211.AA28024@gmlink2.gmeds.com> from "Jim Buchanan" at Apr 24, 95 07:11:55 am
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> 
> Bryan Zublin:
> > I thought that one of the benefits of the MAF was that correction for 
> > barometric pressure (altitude) was NOT required.  I do not have practical 
> > experience with MAFs, I am merely repeating what I have read in the 
> > literature (mainly SAE papers).  Regarding the air temp compensation, isn't 
> > this inherent in the MAF because of the reference temp sensor that is 
> > upstream of the hot wire?
> 
> Are the air-flow sensors that use a flapper and a potentitiometer and the
> ones that use a counterbalanced disk in a cone doing essentially the same
> thing as a hot-wire MAF?
> 
> I've often wondered about this.
> 
> If they are, then at least in practice you can get by without measuring the
> barometric pressure with a MAF since most of the above-mentioned systems do
> not.
> 
> AT least two of the above systems _do_ measure temperature, however one
> measures engine-block temperature, the other measures cylinder-head
> temperature. I assume this is for mixture adjustment as the engine warms
> up.
> 

They aren't quite doing the same thing. The flapper type transducer
itself measures volumetric flow while the hot wire anenometer output is
directly proportional to the mass flow rate. Thus, the flapper flow
meter requires additional information (density) to determine the actual
mass flowrate.
The density can be determined from the temperature of the incoming air
(somebody's gas law applies).
The upstream temp sensor in the hot wire sensor isn't there to measure
the actual temperature of the incoming air but to determine the change
in temperature between the heating element and the detection element.
A simplified mass flow meter would consist of two sensors, one upstream
and one downstream of the heating element. You would expect the down
stream element to be warmer than the upstream one because of the (heat
carrying) mass going in that direction. 
So the difference in heating at the sensor is proportional to the mass
flow rate.

Steve.

From owner-diy_efi  Wed Apr 26 00:17:23 1995
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Date: Wed, 26 Apr 1995 09:28:21 +0930
From: don@spri.levels.unisa.edu.au (Don Gossink)
Message-Id: <199504252358.JAA07576@amx.levels.unisa.edu.au>
To: DIY_EFI
Subject: Re: EFI for a Mini
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>There is a certian amount of this done in the casting.   I suspect that the
>uneven mixture distribution in the siamesed head is mostly due to manifold
>wetting.  Given an injector spraying in about the right direction should
>overcome this.

In reply to the first two statements, the direct answer is yes, in Vizard's
"Tuning BL A series engine", David points out that the single carb feeding
the siamese head has flow problems (Scotty would say I can no change the laws
of physics Jim, anyway he goes further to say your twin carbs will overcome this 
problem and subsequently you pick up an easy 6Hp in a 1000cc and obviously more
for the march larger engines.

I seem to recall I contributed to an earlier discussion (perhaps it was Andrei
who raised the question earlier) anyway I did give a rough diagram of how injectors
should be placed and reasions why, mainly relating to swirl. I don't have the time
to reproduce this but anyway who has a copy may want repost this.

For those who aren't aware, SU's are no longer in manufacture so all minis
produced now are EFI based, MiniSport in the U.K. do a computer module 
which squezes more powerout of the original EFI system (Rover use the same board
over theircar range). Yet after talking to them, you still seem to pick up a 
lot more power by using the Weber-Alpha injection system ( yet it is very 
expensive). 

anyway gotta dash

Don   


From owner-diy_efi  Wed Apr 26 00:51:07 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199504260050.KAA23056@mullian.ee.mu.OZ.AU>
Subject: Re: MAP map or MAF map
To: DIY_EFI
Date: Wed, 26 Apr 1995 10:50:56 +1000 (EST)
In-Reply-To: <2F98F7C7@gismtpgate.gi.com> from "Zublin, Bryan" at Apr 21, 95 06:00:00 pm
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Hi everyone, 

my own misunderstanding seems to have caused a bit of confusion
regarding MAF sensors.  As Rod and Bryan have pointed out, the hot wire
sensors operate on a different principle to the moving vane type. 

The types which I have been in contact with (Bosch Motronic and Ford EEC)
both utilize air temp sensors and the Ford system uses a pressure sensor
for barometric compensation.  The Bosch is a moving vane type and the
Ford (8 cyl SEFI) is a Hitachi hot wire unit which has its own air temp
probe in addition to a plenum mounted sensor.  The six cylinder has exactly
the same sensors minus the MAF sensor and uses a speed density algorithm.

In future, I'll qualify my comments by detailing the system that I've
encountered first hand.  As a suggestion, perhaps we could collate our
collective OEM knowledge in some sort of list.  For example,

Make:  Ford Falcon (Australian build)  EA77 4.0 litre six cyl
ECU: Ford EECV  MPI speed density system, multi coil crank trig ignition
etc.

Robert

-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
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From owner-diy_efi  Thu Apr 27 02:34:11 1995
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To: DIY_EFI
From: mcbill@vt.edu (Garrett McWilliams)
Subject: Re: MAP map or MAF map
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Steve wrote:
>The upstream temp sensor in the hot wire sensor isn't there to measure
>the actual temperature of the incoming air but to determine the change
>in temperature between the heating element and the detection element.
>A simplified mass flow meter would consist of two sensors, one upstream
>and one downstream of the heating element. You would expect the down
>stream element to be warmer than the upstream one because of the (heat
>carrying) mass going in that direction. 
>So the difference in heating at the sensor is proportional to the mass
>flow rate.
>


I had thought the MAF sensor measured how much current it took to keep
the heated wire at a constant temperature, i.e. more air going through cools
it off more -> more current to maintain temp of the wire.  Is this also used
or am I way off base?

Garrett McWilliams


From owner-diy_efi  Thu Apr 27 03:23:12 1995
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From: gar@AZStarNet.com (Garry Peterson)
Subject: ECM to hack
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Hacker's special!
For Sale- ECM and harness from 89 Camaro TPI 350/th700R4

Last year of the mass air units. Complete ECM with prom, harness, and wiring
diagram.

For $50 plus shipping, I will C.O.D. it to your door.

For more info, write gar@azstarnet.com
I may be slow to respond (1 week?), so please be paitent.


From owner-diy_efi  Thu Apr 27 08:31:07 1995
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From: Steve Baldwin <steveb@kcbbs.gen.nz>
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Subject: Re: MAP map or MAF map
To: DIY_EFI
Date: Thu, 27 Apr 1995 20:20:46 +1200 (NZST)
In-Reply-To: <9504270234.AA22319@coulomb.eng.ohio-state.edu> from "Garrett McWilliams" at Apr 26, 95 10:34:04 pm
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> 
> Steve wrote:
> >The upstream temp sensor in the hot wire sensor isn't there to measure
> >the actual temperature of the incoming air but to determine the change
> >in temperature between the heating element and the detection element.
> >A simplified mass flow meter would consist of two sensors, one upstream
> >and one downstream of the heating element. You would expect the down
> >stream element to be warmer than the upstream one because of the (heat
> >carrying) mass going in that direction. 
> >So the difference in heating at the sensor is proportional to the mass
> >flow rate.
> >
> 
> 
> I had thought the MAF sensor measured how much current it took to keep
> the heated wire at a constant temperature, i.e. more air going through cools
> it off more -> more current to maintain temp of the wire.  Is this also used
> or am I way off base?
> 

Not at all. What I described was the 'original' hot wire anenometer. The
next extension of the principle goes something like ....'Hmmmm. I can
generate the heat by passing a current through a resistive wire. I can
also measure the temperature of the wire by measuring its resistance.
Therefore heater and sensor can be the same wire. So why can't I heat
the wire and measure the current needed to maintain a steady
temperature/resistance. QED. <Insert Douglas Adams quote here>'
This is the hot wire anenometer. The thin film version is closer to the
original layout.

Steve.

From owner-diy_efi  Fri Apr 28 20:24:07 1995
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Date: Fri, 28 Apr 95 16:12:25 -0400
From: MSargent@gallium.com (Michael F. Sargent)
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To: DIY_EFI
Subject: Announcing EngSim for Windows
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I have ported Bruce Bowling's engsim program to MicroSoft Windows, and
wrapped a nice data entry front end, and a graphical backend around it.
I will be making the executable and documentation available early next
week.

If I get a chance to clean up the code enough, I will also post the full
source code. It has been compiled using Borland C 3.1 for Windows. I
will be getting BC 4.5 tonight, so it will be clean for the lastest
version as well. It compiles with no errors or warnings, so it should be
easy to move to another compiler (VC?).

I am very interested in comments and constructive critisism so that
future versions meet your needs.
                                 Mike
+--------------------------------------------------------------------------+
| Michael F. Sargent   | Net: msargent@gallium.com | Phone: 1(613)721-0902 |
| Gallium Software Inc.|                           | FAX:   1(613)721-1278 |
+--------------------------------------------------------------------------+


From owner-diy_efi  Fri Apr 28 21:24:24 1995
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From: G P J Collingwood <G.P.J.Collingwood@durham.ac.uk>
To: DIY_EFI <DIY_EFI>
Subject: Injection & Compression Ratios
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Hi again,

I read that an advantage of injection is that it allows the use of higher 
compression ratios. Ok I also know that when you turbocharge an engine 
you want a relatively low compression ratio (but why?). Hence:

I am going to try my hardest to put K-Jetronic Mechanical FI on my 1398 A 
Series (Mini) engine. This (very modified) engine runs a 10.5 : 1 
compression ratio, and the mini specialist reckons 11 : 1 is the best 
managable on ordinary fuel.

When I put on the injection will this mean that the engine COULD run a 
compression ratio of say 12:1 or higher, hence 10.5:1 is relatively low 
and will be okay for running a turbo? The K-Jetronic is supposed to cope 
well with a turbo as it gives the engine the same air/fuel mixture, 
independent of the amount of air/fuel mixture ingested.

Many thanks to anyone who can educate me on anything I've got wrong and 
thanks for dashing my hopes too!!

Giles
Durham/Hexham UK
1980 Mini Clubman Estate 1398cc


From owner-diy_efi  Sat Apr 29 01:05:48 1995
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From: gcouger@agen.okstate.edu (Gordon Couger)
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To: DIY_EFI
Subject: Re:  Injection & Compression Ratios
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In WWII it was common to use water injection to prevent detonation.

I am not sure but I believe that propane can run without detonation at
17 to 1 or better. You have to run propane on the rich side to keep
from melting down your combustion chamber and valves. High horse power
ag tractor engins have real serious problems with exsuast valve cooling.

Running an engin on both propane and gasoline has been done with good
results this might help you to run a higher compression ratio. You could
carburate the propane in the intake are and inject the gasoline. The way
it was done in pickups was to use a Holly carb that had sepreate float
chambers and plumbing for the front and back barrels and only shut of
the gasoline to the front two barrels and leave the back two working on
propane just like they did on gasoline. 

Guys that were pulling trailers liked this combo.

Gordon

From owner-diy_efi  Sat Apr 29 20:41:16 1995
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From: G P J Collingwood <G.P.J.Collingwood@durham.ac.uk>
To: DIY_EFI <DIY_EFI>
Subject: Turbos
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Hi,
does anyone know of a similar list with dicussions about turbos?
and is there any way of determining if an engine is capable of taking a 
turbo except by putting one on and seeing if the exhaust valve melts or what?
(Sorry its not EFI related.)

Giles
Durham/Hexham UK
1980 Mini Clubman Estate 1398cc


From owner-diy_efi  Sat Apr 29 23:09:56 1995
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Giles wrote:
>does anyone know of a similar list with dicussions about turbos?

There is a very good (but a little old now) book on turbos by someone named 
Hugh McGinnis (spelling?).  He is a mechanical engineer so it is 
technically pretty accurate, but he writes so even I can understand it.

>and is there any way of determining if an engine is capable of taking a 
>turbo except by putting one on and seeing if the exhaust valve melts or what?
Sorry its not EFI related.)

One thing to check is the number of main bearings supporting the 
crankshaft.  An inline four or V8 should have five from what I've heard.  
If it is a really old design, and has only three, you are hosed -- then
look for a newer design engine to swap and adapt in.  There are other 
limitations, like head gasket reliability...   Also, you wouldn't have to 
crank the snot out of the boost right away.  Gradually build up and see 
what it can handle.  There are probably aftermarket exhaust (and intake) 
valves available made with premium alloys to handle that stress.

Matt

From owner-diy_efi  Sun Apr 30 20:51:42 1995
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From: Nikolay Nesterov <c394b13@hawk.depaul.edu>
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Subject: Re: Turbos
To: DIY_EFI
Date: Sun, 30 Apr 1995 15:54:12 -0500 (CDT)
In-Reply-To: <Pine.SOL.3.91-941213.950429213907.19318A-100000@altair.dur.ac.uk> from "G P J Collingwood" at Apr 29, 95 09:40:53 pm
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> 
> Hi,
> does anyone know of a similar list with dicussions about turbos?
> and is there any way of determining if an engine is capable of taking a 
> turbo except by putting one on and seeing if the exhaust valve melts or what?
> (Sorry its not EFI related.)
> 
> Giles
> Durham/Hexham UK
> 1980 Mini Clubman Estate 1398cc
> 
> 
> 

If you do find one, please let me know. I have an '86 SVO Mustang which
comes (well came) with a 2.3L four cyl turbo "hi-perf" engine. Many things about
its fuel injection are a mystery to me so a turbo list is very needed.
thanks
		-Nick


