From owner-diy_efi  Mon May  1 12:09:23 1995
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Date: Mon, 1 May 1995 07:59:57 -400 (EDT)
From: Mike Wesley - SLIP <mwesley@oeonline.com>
Subject: Re: MAP map or MAF map
To: DIY_EFI
Cc: DIY_EFI
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On Wed, 26 Apr 1995, Garrett McWilliams wrote:

> Steve wrote:
> >The upstream temp sensor in the hot wire sensor isn't there to measure
> >the actual temperature of the incoming air but to determine the change
> >in temperature between the heating element and the detection element.
> >A simplified mass flow meter would consist of two sensors, one upstream
> >and one downstream of the heating element. You would expect the down
> >stream element to be warmer than the upstream one because of the (heat
> >carrying) mass going in that direction. 
> >So the difference in heating at the sensor is proportional to the mass
> >flow rate.
> >
> 
> 
> I had thought the MAF sensor measured how much current it took to keep
> the heated wire at a constant temperature, i.e. more air going through cools
> it off more -> more current to maintain temp of the wire.  Is this also used
> or am I way off base?
> 
> Garrett McWilliams
> 
Absolutely correct!
Mike...

From owner-diy_efi  Mon May  1 13:02:59 1995
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Date: Mon, 01 May 1995 07:41:25 -0400
To: DIY_EFI
From: pjwales@magicnet.magicnet.net (Peter Wales)
Subject: Re: Turbos
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Hi Giles,

If I were you I would take a serious look at the Metro Turbo and see what it
has that your car doesn't.

I think that putting a turbo on an engine with a compression ratio of 10.5:1
and a management system with no knock sensor is asking for meltdown. The
only way to get it to work would be to run such a low boost pressure that
the effort would not be worth it. 

If you were to use a Metro head and turbo, most of the the work would be
done, or better still, off to the breakers and get a complete engine and fit
that.

Peter Wales
Superchips Inc                          "Timing is everything"


From owner-diy_efi  Mon May  1 14:35:57 1995
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Date: Mon, 1 May 1995 08:35:51 -0600 (MDT)
From: Jack Mott <jackm@pmafire.inel.gov>
To: DIY_EFI
Subject: Re: MAP map or MAF map
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Is a MAF based system going to be easier to calibrate than a speed-
density system?

Also, what sort of aftermarket engine management systems are there for old
V8s (I won a 1965 Buick Skylark Gran Sport) ?  I would really like to get
a system that has knock and oxygen sensor feedback, spark control and 
throttle body injection.

Charles Mott




From owner-diy_efi  Tue May  2 00:50:09 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199505020049.KAA26559@mullian.ee.mu.OZ.AU>
Subject: Re: Turbos
To: DIY_EFI
Date: Tue, 2 May 1995 10:49:27 +1000 (EST)
In-Reply-To: <199505011302.JAA27810@magicnet.magicnet.net> from "Peter Wales" at May 1, 95 07:41:25 am
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Giles,

I second Peter's comments.  10.5:1 is way to high to do anything with a turbo
on such an ancient head design (unless you wanted to run on methane :-)
Locally, it's much cheaper to go and guy a second hand factory turbo engine
($650-$1500 Aus for an imported used Japanese engine) than it is to buy a
new turbo and wastegate ($1400 + $600).  Unless the factory engine won't fit,
it's going to be much less work to fit it than retrofit a turbo.

Peter writes,

> If I were you I would take a serious look at the Metro Turbo and see what it
> has that your car doesn't.
> 
> I think that putting a turbo on an engine with a compression ratio of 10.5:1
> and a management system with no knock sensor is asking for meltdown. The
> only way to get it to work would be to run such a low boost pressure that
> the effort would not be worth it. 
> 
> If you were to use a Metro head and turbo, most of the the work would be
> done, or better still, off to the breakers and get a complete engine and fit
> that.
> 
> Peter Wales

Robert
-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Tue May  2 03:37:22 1995
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: Turbos
To: DIY_EFI
Date: Mon, 1 May 1995 22:37:08 -0500 (CDT)
In-Reply-To: <199505020049.KAA26559@mullian.ee.mu.OZ.AU> from "robert dingli" at May 2, 95 10:49:27 am
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robert dingli writes:
> 
> Giles,
> 
> I second Peter's comments.  10.5:1 is way to high to do anything with a turbo
> on such an ancient head design (unless you wanted to run on methane :-)

Actually, even methane (or good CNG) isn't a good option...  once you
get over about 10.5:1 effective compression, methane burns hotter than
gasoline...  and it already burns significantly slower than gasoline.
The result is ridiculous EGT's.  I've heard that 14:1-14.4:1 is the
limit for a naturally aspirated methane fueled engine because you start
melting the plasma off the top compression ring... not sure how that
would translate for a boosted engine.  You can make more power with 114
octane high-lead race gas, anyway.

-- 
Jonathan R. Lusky                        lusky@knuth.mtsu.edu
http://www.edge.net/~lusky/                 (615) 726-8700
-------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi  Tue May  2 05:23:31 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199505020521.PAA08662@mullian.ee.mu.OZ.AU>
Subject: Re: Turbos and CNG
To: DIY_EFI
Date: Tue, 2 May 1995 15:21:40 +1000 (EST)
In-Reply-To: <m0s68lo-000CydC@knuth.mtsu.edu> from "Jonathan R. Lusky" at May 1, 95 10:37:08 pm
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Jonathan writes,
> 
> Actually, even methane (or good CNG) isn't a good option...  once you
> get over about 10.5:1 effective compression, methane burns hotter than
> gasoline...  and it already burns significantly slower than gasoline.
> The result is ridiculous EGT's.  I've heard that 14:1-14.4:1 is the
> limit for a naturally aspirated methane fueled engine because you start
> melting the plasma off the top compression ring... not sure how that
> would translate for a boosted engine.  You can make more power with 114
> octane high-lead race gas, anyway.

This is an interesting subject although I didn't mention methane as a
serious alternative to petrol to allow Giles to run 10.5:1 + turbo.

I haven't heard of melting plasma of compression rings but our research 
CNG engines have been running at 16:1 for a couple of years now.  The engine
I personally worked with was installed in a stationary application driving
a heat pump.  It ran for over 2500 hours before being dismantled and checked
by engineers at Ford's engine labs.  It had barely worn and they didn't even
bother to change the bearings.  The same engine design has run for months 
in taxi cabs with better performance than the original petrol engine.
I suppose it comes down to good optimized engine design.

From memory the octane rating (RON) of methane is 130 although I'm sure
somebody's textbook out there will say something different.  :-)


Robert 'now working with hydrogen assisted petrol engines' Dingli

-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Tue May  2 07:52:45 1995
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From: Georg.Siotis@analykem.lu.se (Georg Siotis)
Subject: RE: Turbos and CNG
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Hello out there!

I am dealing with a EFI project on hobby time. It is about changing the 
blown L-jetronic injection on a friends Alfa Romeo 75 V6 3.0 to a custom 
made EFI. I've built a board with a 68HC11 controller that can control the 6 
Injectors. The board reads the voltage from the manifold airflow meter and 
converts it to a duty-cycle controlled signal that is fed to the injectors. 
The engine starts but runs on fat mixture. That's all for the moment. The 
question is, does anyone have algorithms on engine control, maybe in Ansi C 
(I have used an assembler but just bought an IAR HC11 C-compiler), either 
general ones or especially for the HC11. I would be very glad and thankfull 
if anyone could help me...



Thanks in advance

Georg Siotis
Analytical Chemistry / Lund University
Box 124
S-221 00 LUND SWEDEN
Email:   Georg.Siotis@analykem.lu.se


From owner-diy_efi  Tue May  2 08:25:44 1995
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From: Georg.Siotis@analykem.lu.se (Georg Siotis)
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Hello out there!

I am dealing with a EFI project on hobby time. It is about changing the 
blown L-jetronic injection on a friends Alfa Romeo 75 V6 3.0 to a custom 
made EFI. I've built a board with a 68HC11 controller that can control the 6 
Injectors. The board reads the voltage from the manifold airflow meter and 
converts it to a duty-cycle controlled signal that is fed to the injectors. 
The engine starts but runs on fat mixture. That's all for the moment. The 
question is, does anyone have algorithms on engine control, maybe in Ansi C 
(I have used an assembler but just bought an IAR HC11 C-compiler), either 
general ones or especially for the HC11. I would be very glad and thankfull 
if anyone could help me...



Thanks in advance

Georg Siotis
Analytical Chemistry / Lund University
Box 124
S-221 00 LUND SWEDEN
Email:   Georg.Siotis@analykem.lu.se


From owner-diy_efi  Tue May  2 23:34:19 1995
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Date: Wed, 03 May 1995 09:51:01 +0000
From: Uncle Pervy <WONGGT@elenov1.auckland.ac.nz>
Subject: Car Microcomputers
To: DIY_EFI
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Date:          Tue, 02 May 1995 20:19:45 +1000
From:          choward@extro.ucc.su.OZ.AU (Chris Howard)
Subject:       Re: Car Microcomputers
To:            wonggt@elenov1.auckland.ac.nz
Organization:  The University of Sydney

Can anybody out there with information on car microcomputers?
I want to know how to program them and fuel curves,maps etc.
Any web sites or FAQ would be most useful.
Ive got a mission to modify a Mazda 323 4wd turbo.
But if i stuff it up im not to worried because its not mine. 
Somebody gave your address to me and said you may be able to help.

Thanks

Ed
 


uNCLE pERVY 
email : wonggt@elenov1.auckland.ac.nz

From owner-diy_efi  Thu May  4 16:34:53 1995
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Date: Thu,  4 May 95 11:33:42 CDT
From: Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com
Subject: looking for Scott (Dig) Bartholomay 
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Sorry to take up the groups space, but I couldn't get scott's email address.  
Scott, email me if you get this, and consider putting your email address on 
your web page :-)

--steve
sravet@bangate.compaq.com


From owner-diy_efi  Fri May  5 16:03:58 1995
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Date: Fri,  5 May 95 11:03:21 CDT
From: Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com
Subject: re: Re: Alternate software appro
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Jack Mott <jackm@pmafire.inel.gov> Wrote:

| 
| Andrew Dennison has made it clear that free DOS-based tools for the BDM 
| already exist.  Where could I find a GNU C compiler available for DOS?  (I 
| don't need gdb.)

DJ Delorie has ported GNU tools to DOS, including a 32 bit DOS extender, etc. 
Look for djgpp on any of the standard ftp sites (oak.oakland.edu, 
gatekeeper.dec.com, any other simtel archive).

--steve


From owner-diy_efi  Fri May  5 20:25:25 1995
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From: mtaylor@slate.Mines.Colorado.EDU (Mike Taylor)
Subject: air-fuel ratio to temp
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Hi there,
        I was wondering if anyone out there would know where I could find
information on exhaust temperature vs. air-fuel ratios.  I'm attempting to
implement an EFI on a small block Chevy and would like to use exhaust
temperature as the feedback control element.  I've heard that exhaust temp.
feedback is more responsive and accurate than oxygen sensors.  Thanks!

See ya,
Mike

mtaylor@mines.colorado.edu


From owner-diy_efi  Fri May  5 21:46:06 1995
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Date: Fri, 05 May 1995 17:48:16 -0400
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From: cooldave@nando.net (David Cooley)
Subject: Re: air-fuel ratio to temp
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>Hi there,
>        I was wondering if anyone out there would know where I could find
>information on exhaust temperature vs. air-fuel ratios.  I'm attempting to

Not a clue... Jon Lusky seems to have quite a bit of expertise in this area
though..

>implement an EFI on a small block Chevy and would like to use exhaust
>temperature as the feedback control element.  I've heard that exhaust temp.
>feedback is more responsive and accurate than oxygen sensors.  Thanks!

You would probably be better off with the O2 sensor.. Unless you are
monitoring at each cylinder, you will get an average temp... One could be
running at 1800 deg, while 7 could be at 1000 degrees... The one will melt
something, while the others are too rich.  The O2sensor would catch this a
little sooner IMHO
Later,
Dave
==============================================================================
David Cooley                                            (919) 319-2734 Office
cooldave@nando.net                                      (919) 319-2896 FAX
Powered by WINDOWS 95!                                  (800) 753-6336 VM
==============================================================================


From owner-diy_efi  Fri May  5 23:02:21 1995
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Date: Fri, 05 May 1995 16:00:00 -0700 (PDT)
From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: RE: air-fuel ratio to temp
To: "diy_efi (postings)" <DIY_EFI>
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I have tuned Weber carbs using the exhaust temp method.  I don't recall the 
exact numbers, but I believe that you want the temp to be around 1400 deg F 
under full throttle conditions.
Bryan Zublin
 ----------
From: owner-diy_efi
To: DIY_EFI
Subject: air-fuel ratio to temp
Date: Friday, May 05, 1995 2:25PM

Hi there,
        I was wondering if anyone out there would know where I could find
information on exhaust temperature vs. air-fuel ratios.  I'm attempting to
implement an EFI on a small block Chevy and would like to use exhaust
temperature as the feedback control element.  I've heard that exhaust temp.
feedback is more responsive and accurate than oxygen sensors.  Thanks!

See ya,
Mike

mtaylor@mines.colorado.edu



From owner-diy_efi  Sat May  6 01:12:40 1995
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Charles,
I believe that a MAF based system would be easier to calibrate compared to a 
speed density design (I have never confirmed this).  If you have the 
calibration curve of the MAF meter (volts output vs. kg/hr mass flow) and 
the flow rate of the injectors (cc/min), then it should be a relatively 
simply process to determine the injector pulse width based on the air-fuel 
ratio that you want.  I would be willing to bet that this first order 
approximation will be good enough to get the engine to run fairly well.  Of 
course, second order enrichment factors will have to be applied for startup, 
idle, acceleration, etc.

I have measured the steady state average flow rate of the injectors that I 
have.  This is fairly easy.  Does anyone on the list have calibration curves 
for the MAF meters used on the Ford vehicles (specifically the one used on 
the 5.0 L Mustang, made by Hitachi)?

Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@po2.gi.com
 ----------
From: owner-diy_efi
To: DIY_EFI
Subject: Re: MAP map or MAF map
Date: Monday, May 01, 1995 8:35AM

Is a MAF based system going to be easier to calibrate than a speed-
density system?

Also, what sort of aftermarket engine management systems are there for old
V8s (I won a 1965 Buick Skylark Gran Sport) ?  I would really like to get
a system that has knock and oxygen sensor feedback, spark control and
throttle body injection.

Charles Mott





From owner-diy_efi  Sat May  6 03:06:52 1995
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Date: Fri, 5 May 1995 21:06:43 -0600 (MDT)
From: Jack Mott <jmott@borah.ebr.anlw.anl.gov>
Subject: Throttle Plate Control
To: diy_efi
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Do all commercial vehicles have the throttle plate directly connected do 
the accelerator pedal?  (I would think reasons of safety might mandate 
this.)  Are there any "fly-by-wire" systems with the throttle valve under 
computer control?  Would there be any advantages to doing this?

Charles Mott

From owner-diy_efi  Mon May  8 07:39:49 1995
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From: Georg.Siotis@analykem.lu.se (Georg Siotis)
Subject: Re: Throttle Plate Control
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>Do all commercial vehicles have the throttle plate directly connected do 
>the accelerator pedal?  (I would think reasons of safety might mandate 
>this.)  Are there any "fly-by-wire" systems with the throttle valve under 
>computer control?  Would there be any advantages to doing this?
>
>Charles Mott
>
>
SAAB (Sweden) uses such a method on the 9000. They have a servo 
motor+microprocessor controling the throttle angle. They use it for the Anti 
Spin system and for the Cruise control. I have even seen it on a small 
motorcycle (!), on an Aprilia (Italy), 125cc two-stroke with 33 bhp, some 
kind of technique to prevent you from "chocking" the engine at low revs, 
when you use full throttle. Ok, I would n't like to drive a car with this 
system, knowing that something m i g h t go wrong, it's still safer with a 
direct mechanical connection, airplane manufacturers (Airbus) use this 
technique though.

George Siotis

Analytisk Kemi
Lunds Universitet
Box 124
221 00 LUND
E-mail: Georg.Siotis@analykem.lu.se


From owner-diy_efi  Mon May  8 10:47:30 1995
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From: Jens Knickmeyer <knick@ibr.cs.tu-bs.de>
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Subject: Re: Throttle Plate Control
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In-Reply-To: <Pine.3.89.9505052110.A13556-0100000@borah.ebr.anlw.anl.gov> from "Jack Mott" at May 5, 95 09:06:43 pm
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<Jack Mott> wrote:
> 
> Do all commercial vehicles have the throttle plate directly connected do 
> the accelerator pedal?  (I would think reasons of safety might mandate 
> this.)  Are there any "fly-by-wire" systems with the throttle valve under 
> computer control?  Would there be any advantages to doing this?
> 
> Charles Mott
> 
> 

Mercedes Benz and (I think) BMW use such an "acceerate by wire" system.
Advantage is that it makes tempomat cruising easier. Due to a book on
car tuning, the disadvantage is that tuning such an electronic throttle
system is not easy to tune up.

Jens.
------------------------------------
           Jens Knickmeyer
Technische Universitaet Braunschweig
         Mikroporzessorlabor
         38106 Braunschweig
       knick@ibr.cs.tu-bs.de
------------------------------------


From owner-diy_efi  Mon May  8 15:18:33 1995
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Date: Sun, 07 May 1995 22:26:00 +0000
From: dave.williams@chaos.lrk.ar.us (Dave Williams)
Subject: Throttle Plate Control
To: diy_efi
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-> Do all commercial vehicles have the throttle plate directly connected
-> do the accelerator pedal?  (I would think reasons of safety might
-> mandate this.)

 The first auto "drive by wire" systems were developed for rear-engine
buses, actually.


->  Are there any "fly-by-wire" systems with the throttle
-> valve under computer control?

 Various Delco and Bosch "traction control" rigs do this, notably on
Corvettes and Cadillacs.


->  Would there be any advantages to doing this?

 Sure, as long as you're sure the guy who wrote the software knows more
about your driving than you do.  I prefer to control my own throttle,
thank you.

==dave.williams@chaos.lrk.ar.us=========================DoD# 978=======
                                                                                                             

From owner-diy_efi  Mon May  8 16:32:43 1995
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Date: Mon, 8 May 1995 10:32:38 -0600 (MDT)
From: Jack Mott <jmott@borah.ebr.anlw.anl.gov>
Subject: Re: air-fuel ratio to temp
To: DIY_EFI
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On Fri, 5 May 1995, David Cooley wrote:
> ... 
> You would probably be better off with the O2 sensor.. Unless you are
> monitoring at each cylinder, you will get an average temp... One could be
> running at 1800 deg, while 7 could be at 1000 degrees... The one will melt
> something, while the others are too rich.  The O2sensor would catch this a
> little sooner IMHO

In the situation that Mr. Cooley writes about, will the oxygen sensor give
a low reading (because the rich running cylinders are eating up all the
O2)?  What time constants do typical 02 sensors exhibit?  What physics /
chemistry is involved?  And finally, do any sensors (O2 or otherwise) have
the time resolution to detect properties of individual exhaust pulses?  I
would think even a pressure sensor might be useful. 

Charles Mott



From owner-diy_efi  Mon May  8 16:42:49 1995
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From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: FW: Throttle Plate Control
To: "diy_efi (postings)" <DIY_EFI>
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I believe that one of the first vehicles to have this "drive by wire" 
throttle control was the BMW 750iL, first produced in the late 1980s.  I 
can't recall any other specific vehicles that have this, although there must 
be some.  The cars with traction control using the throttle may have "drive 
by wire."  BZ

Bryan Zublin
bzublin@po2.gi.com
 ----------
From: owner-diy_efi
To: diy_efi
Subject: Throttle Plate Control
Date: Friday, May 05, 1995 9:06PM

Do all commercial vehicles have the throttle plate directly connected do
the accelerator pedal?  (I would think reasons of safety might mandate
this.)  Are there any "fly-by-wire" systems with the throttle valve under
computer control?  Would there be any advantages to doing this?

Charles Mott


From owner-diy_efi  Mon May  8 17:06:28 1995
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Date: Mon,  8 May 95 12:56:32 EST
From: Ed Lansinger <elansi01@mpg.gmpt.gmeds.com>
Subject: RE: Throttle Plate Control 
To: DIY_EFI
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Dave Williams wrote:

>->  Are there any "fly-by-wire" systems with the throttle
>-> valve under computer control?
>
> Various Delco and Bosch "traction control" rigs do this, notably on
>Corvettes and Cadillacs.

No Cadillac ever produced, including current production, has had a fly-by-wire throttle. 
 Traction control is accomplished by engine torque modulation coupled with selective 
brake application.  I am also unaware of any production Corvette with a fly-by-wire 
throttle.

>->  Would there be any advantages to doing this?
>
> Sure, as long as you're sure the guy who wrote the software knows more
>about your driving than you do.

Sometimes they don't, sometimes they do :).

-------------------------------------------------------
Ed Lansinger
General Motors Powertrain
Powertrain Control Center
Premium V Software & Calibration Group
Milford Proving Ground, Milford, MI
elansi01@mpg.gmpt.gmeds.com  8-341-3049  (810) 684-3049
-------------------------------------------------------



From owner-diy_efi  Mon May  8 18:34:15 1995
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Date: Mon, 08 May 1995 14:36:10 -0400
To: DIY_EFI
From: cooldave@nando.net (David Cooley)
Subject: Re: air-fuel ratio to temp
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>In the situation that Mr. Cooley writes about, will the oxygen sensor give
>a low reading (because the rich running cylinders are eating up all the
>O2)?  What time constants do typical 02 sensors exhibit?  What physics /
>chemistry is involved?  And finally, do any sensors (O2 or otherwise) have
>the time resolution to detect properties of individual exhaust pulses?  I
>would think even a pressure sensor might be useful. 
>
>Charles Mott

  Charles,
If you wanted to monitor every cyl, an O2 sensor has almost instantaneous
response once it is up to temp.  The sensors "switch" from lean to rich and
back again quite a few times a second as the mixture changes.  This would
give you the ability to tune individual cylinders on the fly.
Later,
Dave
==============================================================================
David Cooley                                            (919) 319-2734 Office
cooldave@nando.net                                      (919) 319-2896 FAX
Powered by WINDOWS 95!                                  (800) 753-6336 VM
==============================================================================


From owner-diy_efi  Mon May  8 18:51:28 1995
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From: "Robert Gallant"  <gallant@oasys.dt.navy.mil>
To: DIY_EFI
Subject: Re: air-fuel ratio to temp
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> If you wanted to monitor every cyl, an O2 sensor has almost instantaneous
> response once it is up to temp.

Interesting.  When I started tuning my supercharged Rx7 I was told (by a guy who
builds special test engines for Cartech) that the O2 sensor responds too slow 
for full throttle high rpm measurements.  He said to use EGT for WOT/maximum 
boost tuning and suggested a "safe" setting of 1600-1700 F for the rotary.

One thing I noticed the other day while blasting up a hill the engine started to
detonate, yet the O2 sensor was still reading rich.  I immediately backed off 
and eased the car up in boost.  Sure enough, the O2 sensor started reading lean.

Later

Rob
gallant@oasys.dt.navy.mil


From owner-diy_efi  Mon May  8 22:48:12 1995
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From: "H. Blemings" <hugh@asi1.anutech.com.au>
Subject: Re: BMW 750iL
To: DIY_EFI
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On Mon, 8 May 1995, Zublin, Bryan (SD-MS) wrote:

> I believe that one of the first vehicles to have this "drive by wire" 
> throttle control was the BMW 750iL, first produced in the late 1980s.  I 
> can't recall any other specific vehicles that have this, although there must 
> be some.  The cars with traction control using the throttle may have "drive 
> by wire."  BZ

I was lucky enough to at least sit in one of these cars, they were a
beautiful sounding V12.  The thing I though was rather neat was that to
start the engine you simply toggled the key to the start position and
released it, the EFI automatically cranked the engine till it fired and
bought it up to a comfortable idle.  I'm not sure if this has been done on
other vehicles but it was certainly an impressive bit of engineering.

There was also a story around at the time that told of when the mechanics
were being trained in Germany, the instructor would start the engine and
comment on how smooth the engine sounded.  Then he would re-enable the
other bank of cylinders :)

Nice motor car.

Cheers,
Hugh

-------------------------------------------------------------------------------
 Hugh Blemings                         |
  email : hugh@asi1.anutech.com.au     |  phone : 015 485558 / +61 15 485558
-------------------------------------------------------------------------------
             (Proverbs 3:5,6 - Read The Book for further details :)
-------------------------------------------------------------------------------


From owner-diy_efi  Tue May  9 03:53:33 1995
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Date: Mon, 8 May 95 23:53:04 EDT
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From: cooldave@nando.net (David Cooley)
Subject: Re: air-fuel ratio to temp
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>
>> If you wanted to monitor every cyl, an O2 sensor has almost instantaneous
>> response once it is up to temp.
>
>Interesting.  When I started tuning my supercharged Rx7 I was told (by a
guy who
>builds special test engines for Cartech) that the O2 sensor responds too slow 
>for full throttle high rpm measurements.  He said to use EGT for WOT/maximum 
>boost tuning and suggested a "safe" setting of 1600-1700 F for the rotary.
>
WOW... 1600-1700 is a lot... Maybe he wants to sell you a motor!



>One thing I noticed the other day while blasting up a hill the engine
started to
>detonate, yet the O2 sensor was still reading rich.  I immediately backed off 
>and eased the car up in boost.  Sure enough, the O2 sensor started reading
lean.

Well... Mixture being rich won't keep a motor with too much
advance/compression/hotspots in the combustion chamber from pinging..
The computer did it's job though.. as you back off the gas, it should go lean.
All the guys on the syclone and GN list use O2 sensors to tune and monitor
their runs by.. The ones that have used a EGT have melted pistons before the
thermocouple responded enough to register danger.
Also understand that the O2 sensor isn't linear.. at 14.7:1 A/F, it should
be .45-.5 volts... After that it just means it is richer/leaner than stoich,
but there is no way of knowing exactly how much.
Later,
Dave



===================================================================
David Cooley                                 Fax: (919) 319-2896       
Powered by WINDOWS 95!                       VM:  (800) 753-6336
cooldave@nando.net                                 EXT. 2718
cooley@opsusa.sms.siemens.com
===================================================================


From owner-diy_efi  Tue May  9 09:09:59 1995
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From: Georg.Siotis@analykem.lu.se (Georg Siotis)
Subject: EFI with 68HC11
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Hello out there!
Is there anyone who has disassemble tools for the 8051/8048 family of 
processors that Bosch Motronic uses. I have heard that there a program that 
can show you the duty-cycle curves for the injectors, the timing etc, when 
you just read the program from an EPROM. Then you can modify the settings 
and burn a new EPROM. Can this program be bought somewhere? Are there any 
other techniques to cope this problem?

Thanks in advance

Georg Siotis
Email:   Georg.Siotis@analykem.lu.se




From owner-diy_efi  Tue May  9 11:02:33 1995
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Date: Mon, 08 May 1995 21:31:00 +0000
From: dave.williams@chaos.lrk.ar.us (Dave Williams)
Subject: RE: Throttle Plate Control
To: DIY_EFI
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-> No Cadillac ever produced, including current production, has had a
-> fly-by-wire Traction control is accomplished by engine torque
-> modulation coupled with selec brake application.  I am also unaware
-> of any production Corvette with a fly-by- throttle.

 You're entirely correct.  I jumped tracks from fly by wire to traction
control without looking.  Could someone help me get this bucket off my
foot?

==dave.williams@chaos.lrk.ar.us=========================DoD# 978=======
                                                                                

From owner-diy_efi  Tue May  9 11:09:15 1995
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From: "Robert Gallant"  <gallant@oasys.dt.navy.mil>
To: DIY_EFI
Subject: Re: air-fuel ratio to temp
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In message <9505090353.AA03067@merlin.nando.net>  writes:

> >boost tuning and suggested a "safe" setting of 1600-1700 F for the rotary.
> >
> WOW... 1600-1700 is a lot...

Not for the rotary.  I've seen temps as high as 1900 F (when the engine was 
normally aspirated).  This is normal!

> Well... Mixture being rich won't keep a motor with too much
> advance/compression/hotspots in the combustion chamber from pinging..

No doubt, but it will stop detonation from running lean.

> The computer did it's job though.. as you back off the gas, it should go 
> lean.

Maybe I wasn't clear.  I backed off the gas, then slowly got back into it.  At 
6-8 psi of boost it started to lean out.

> Also understand that the O2 sensor isn't linear.. at 14.7:1 A/F, it should
> be .45-.5 volts... After that it just means it is richer/leaner than stoich,

Yep, realized this.  But when I see .2..v, I know its lean (and it shouldn't be 
reading this while under boost, especially at 7000 rpm :-).

Later

Rob
gallant@oasys.dt.navy.mil


From owner-diy_efi  Tue May  9 12:05:29 1995
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From: Jens Knickmeyer <knick@ibr.cs.tu-bs.de>
Message-Id: <199505091201.OAA23797@diana.ibr.cs.tu-bs.de>
Subject: Re: EFI with 68HC11
To: DIY_EFI
Date: Tue, 9 May 95 14:01:22 MET DST
In-Reply-To: <9505090909.AA28102@nomina.lu.se> from "Georg Siotis" at May 9, 95 11:09:02 am
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<Georg Siotis> wrote:
> 
> Hello out there!
> Is there anyone who has disassemble tools for the 8051/8048 family of 
> processors that Bosch Motronic uses.

Can someone confirm that Bosch Motronic uses 8051/8048? I thought
they used 68HC11, as the subject of this message tells?!

Jens.
------------------------------------
           Jens Knickmeyer
Technische Universitaet Braunschweig
         Mikroporzessorlabor
         38106 Braunschweig
       knick@ibr.cs.tu-bs.de
------------------------------------


From owner-diy_efi  Tue May  9 12:14:25 1995
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From: "Matthew Lee Franklin" <fran0054@gold.tc.umn.edu>
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Subject: Re: air-fuel ratio to temp
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>their runs by.. The ones that have used a EGT have melted pistons before the
>thermocouple responded enough to register danger.

One of the things about knock is that when it happens, the EGT drops.  The 
vibrating gasses speed up the heat transfer to whatever is inside the 
chamber, i.e., piston, head, headgasket, and so on.  This heat loss shows 
up as lower exhaust temperature.  Maybe it's something else, but knock can 
be nasty.

From owner-diy_efi  Tue May  9 12:53:07 1995
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Date: Tue, 9 May 1995 14:54:17 +0100
To: DIY_EFI
From: set@mt.luth.se (Sven-Erik Tiberg)
Subject: Re: air-fuel ratio to temp
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Hi All.

There has been a lot of discussion about the correlation of air/fuel ratis
vs. exhaust temp. This has initialized a grad. work for one of my students.

The setup for this experiment will be a low-compression Volvo B-19 engine.
with a lot of meassuring points. The engine powers a "eddie current break"

The idea was to find out spec. fuelcomsumption vs. torque and rpm. To that
he will add exhaust temp and air flow.

As this doesn't seems to be a trival problem, I'm opend for any comments
and suggestions.


--- greatings --

***********************************************
* Sven-Erik Tiberg
*
* Div. of Energy Enginnering
*
* Dep. of Mechanical Enginnering
*
* Lulea Univ. of Technology  SWEDEN
*
* email set@mt.luth.se
*
* phone +46 920 91218
*
* fax +46 920 91047
*
* http://www.luth.se/depts/mt/ene/staff/set/
*
***********************************************



From owner-diy_efi  Tue May  9 13:12:03 1995
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Date: Tue, 9 May 1995 9:13:02 -0400 (EDT)
From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
Message-Id: <950509091302.2103bcc4@etcv01.eld.ford.com>
Subject: RE: Throttle Plate Control
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A little off the subject but still related ...

The Ford/Navistar Turbo Diesel uses electronically actuated unit (individual
cylinder) injectors.  Because diesels don't use a throttle, this makes these
vehicles true "drive-by-wire".

There is only one computer in the system.  The accelerator pedal assembly has a
potentiometer for "pedal position" and closed throttle and WOT switches.  Speed
(cruise) control is handled by the same processor.  For vehicle that require a
auxiliary/hand throttle (ie. wreckers w/PTO and vehicles that require high idle
for high electric power output) there is a separate controller (microprocessor
based) that tells the EEC to go to high idle.


Jack Patteeuw

From owner-diy_efi  Tue May  9 14:46:23 1995
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From: Georg.Siotis@analykem.lu.se (Georg Siotis)
Subject: Motronic: Do they use 8048 / 8051
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><Georg Siotis> wrote:
>> 
>> Hello out there!
>> Is there anyone who has disassemble tools for the 8051/8048 family of 
>> processors that Bosch Motronic uses.
>
>Can someone confirm that Bosch Motronic uses 8051/8048? I thought
>they used 68HC11, as the subject of this message tells?!
>
>Jens.


A wrong subject slipped inside. Sorry about that. I 've heard that early 
Motronics use the 8048 and the later (after 90) use the 8051. It would of 
course be very nice if someone can confirm this.

Greetings

Georg Siotis


From owner-diy_efi  Tue May  9 14:49:28 1995
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: air-fuel ratio to temp
To: DIY_EFI
Date: Tue, 9 May 1995 09:48:53 -0500 (CDT)
In-Reply-To: <9505081832.AA20911@merlin.nando.net> from "David Cooley" at May 8, 95 02:36:10 pm
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David Cooley writes:
> If you wanted to monitor every cyl, an O2 sensor has almost instantaneous
> response once it is up to temp.  The sensors "switch" from lean to rich and
> back again quite a few times a second as the mixture changes.  This would
> give you the ability to tune individual cylinders on the fly.

Here's my two cents....  I run an O2 sensor in each collector.  I run
thermocouples in each port.  The variance in EGT gives you a good
picture of cylinder balance, and then the O2 sensor tells you what
the actual A/F is if you are running near stoich.  However, O2 sensors
are only good for tuning near stoich, so they'll only help you at idle
and low-medium load.  For WOT, just keep the EGT safe and keep an eye on
each individual temp to make sure you don't have one heading to the
moon.  As far as the idea of doing closed loop at WOT from EGT, it'd be
a neat experiment...

> Powered by WINDOWS 95!                                  (800) 753-6336 VM

Ack, just say no!

-- 
Jonathan R. Lusky                        lusky@knuth.mtsu.edu
http://www.edge.net/~lusky/                 (615) 726-8700
-------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi  Tue May  9 15:07:13 1995
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: air-fuel ratio to temp
To: DIY_EFI
Date: Tue, 9 May 1995 10:06:37 -0500 (CDT)
In-Reply-To: <9505091109.AA11801@oasys.dt.navy.mil> from "Robert Gallant" at May 9, 95 07:09:08 am
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Robert Gallant writes:
> > >boost tuning and suggested a "safe" setting of 1600-1700 F for the rotary.
> > WOW... 1600-1700 is a lot...
> Not for the rotary.  I've seen temps as high as 1900 F (when the engine was 
> normally aspirated).  This is normal!
 
Gotta love them slow-burnin Wankels :)

> > Also understand that the O2 sensor isn't linear.. at 14.7:1 A/F, it should
> > be .45-.5 volts... After that it just means it is richer/leaner than stoich,
> 
> Yep, realized this.  But when I see .2..v, I know its lean (and it shouldn't be 
> reading this while under boost, especially at 7000 rpm :-).

Well, it's either lean OR you have a poor ground between the sensor and
meter.  I've been burned by that once or twice...

-- 
Jonathan R. Lusky                        lusky@knuth.mtsu.edu
http://www.edge.net/~lusky/                 (615) 726-8700
-------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi  Tue May  9 16:26:12 1995
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From: Paul Repacholi <prep@yarrow.wt.com.au>
Message-Id: <199505091625.AAA06327@yarrow>
To: DIY_EFI
In-Reply-To: <v01520c01abd5217b36c3@[130.240.1.195]> (set@mt.luth.se)
Subject: Re: air-fuel ratio to temp
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I just hope he gets all of Ricardo's etc papers from the 1930s to
read first...

-- 
~Paul
prep@yarrow.wt.com.au                                  +61 (09) 257-1001
prep@yarrow.wt.uwa.edu.au ( old )                      1 Crescent Rd,
                                                       Kalamunda,
                                                       West Aust    6076


From owner-diy_efi  Tue May  9 16:35:45 1995
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From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: FW: air-fuel ratio to temp
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>>for full throttle high rpm measurements.  He said to use EGT for 
WOT/maximum
>>boost tuning and suggested a "safe" setting of 1600-1700 F for the rotary.
>>
>WOW... 1600-1700 is a lot... Maybe he wants to sell you a motor!

The key item here is "rotary engine."  I believe that the ideal EGT for 
these engines is significantly higher than a typical 4 stroke engine.

Bryan Zublin
bzublin@po2.gi.com

From owner-diy_efi  Tue May  9 16:38:24 1995
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Date: Tue, 9 May 1995 10:33:16 -700 (MDT)
From: Jim Conforti <jec@us.dynix.com>
Subject: Re: Motronic: Do they use 8048 / 8051
To: Georg Siotis <Georg.Siotis@analykem.lu.se>
Cc: DIY_EFI
In-Reply-To: <9505091446.AA06250@nomina.lu.se>
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On Tue, 9 May 1995, Georg Siotis wrote:

> A wrong subject slipped inside. Sorry about that. I 've heard that early 
> Motronics use the 8048 and the later (after 90) use the 8051. It would of 
> course be very nice if someone can confirm this.

  The earliest units used the Cosmac 1802 

  Then came the 8051, 8052, and 80515 ....

  Next, they switched to 16bit uP's with variants of 
  the Intel 80x96

  Usually in combo with an SMD (44pin) 8051 for spark & knock control

  The latest OBD-II compliant M5.2 uses the 87C196KN

  Jim

  PS: You can obtain a shareware package called DIS8051 from many sources
      on the net .... 

  PPS: If anyone has any 80x96 tools to share let me know!



From owner-diy_efi  Tue May  9 21:29:56 1995
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Date: Tue,  9 May 95 15:48:03 EST
From: Ed Lansinger <elansi01@mpg.gmpt.gmeds.com>
Subject: Re: air-fuel ratio to temp 
To: DIY_EFI
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Sven-Erik Tiberg said:

>Hi All.
>
>There has been a lot of discussion about the correlation of air/fuel ratis
>vs. exhaust temp. This has initialized a grad. work for one of my students.
>The idea was to find out spec. fuelcomsumption vs. torque and rpm. To that
>he will add exhaust temp and air flow.
>...
>As this doesn't seems to be a trival problem, I'm opend for any comments
>and suggestions.

OK, I'll take a stab at this thread.

Having just spent the day on a chassis dyno watching exhaust gas
temperature while measuring torque,  I'd like to point out the
sensitivity of EGT to spark advance.  Retarding spark will increase
EGT.  Naturally, this has an effect on torque output, too, but
that's not to imply that you'll find the same EGT at all operating
points that have the same torque and RPM.  So, one suggestion I have
(of which Sven-Erik is probably already aware) is to account for spark
advance, too, at least relative to maximum brake torque timing.  Some
engines may run retarded from MBT for various reasons, so data both at
and below MBT timing could be interesting.

Heywood, of course, discusses the relationship between EGT and A/F
ratio.  He shows predicted and measured results that indicate that
EGT reaches a maximum at 14.7:1 and falls off as you go rich or lean
(holding RPM and IMEP constant) ("Internal Combustion Engine
Fundamentals", p. 770; data from "A Fundmental Model for Predicting
Fuel Consumption, NOx, and HC Emissions of the Conventional Spark-
Ignited Engine" by Lavoie and Blumberg, printed in Combustion
Science and Technology, Vol. 21, pp. 225-258, 1980).  These results
also show how retarding spark increases EGT.

Assuming these results can be generalized, it looks to me from the
graphs that using EGT to guess at A/F ratio might work as long as you
aren't too concerned about exact values.  In the example, measured
EGT changed only about 3% (absolute scale) from 10.2:1 to 13.2:1.
The curve changes only slightly more rapidly as you approach 14.7:1.
Using EGT to perform tight closed-loop A/F control seems rather
futile, especially when you count in sensor lag.  Unless you have a
tiny, bare thermocouple (not very rugged), the time constant of the
thermocouple is likely to be measured in tenths of a second, if not
seconds.  I'd be interested to know if there is a ruggedized
thermocouple that has a time constant in the <.001 second range.
Such a sensor might be useful for misfire detection at high RPM.

"Steady-state" EGT is invaluable to see if you are about to melt
manifolds (especially turbos) or catalysts, and less accurately
pistons and valves.

Another contributor to the list suggested that the O2 sensor cannot
be used to quantify A/F ratios above and below 14.7:1.  The Bosch
LM511 is a wide-range oxygen sensor which has enough change in output
above and below 14.7:1 to make it useful for doing just this.
Unfortunately, as with all O2 sensors, its output characteristics
change with temperature (although not the rich/lean transition point),
so you need to know EGT.  You'll have to calibrate it yourself,
because the last time I checked the response curves were unavailable
to the public.

-------------------------------------------------------
Ed Lansinger
General Motors Powertrain
Powertrain Control Center
Premium V Software & Calibration Group
Milford Proving Ground, Milford, MI
elansi01@mpg.gmpt.gmeds.com  8-341-3049  (810) 684-3049
-------------------------------------------------------



From owner-diy_efi  Tue May  9 22:45:57 1995
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To: DIY_EFI
Subject: Mixture and EGT
Date: Tue, 09 May 95 15:45:42 PDT
From: Harmon Sommer <harmons@sequent.com>
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I have heard that in larger piston engine aircraft (larger than the J-3 Cub
I soloed decades ago) that the pilot has a fuel mixture control. Procedure
is for takeoff and climb out to be made with a 'rich' mixture and, after
level off, mixture is leaned out until engine roughness is detected (EGT
increases as mixture is leaned) and then mixture is made richer for ~75
degree decrease in EGT.

My understanding is that combustion temperature is highest at stoich and
declines as mixture is made richer or leaner. Question: why is EGT increasing as
mixture is leaned. Is it because combustion temp is increasing as rich
mixture is brought nearer to stoich? Is it because lean mixture burns
slower and is still burning as the exhaust valve opens. Or none of the
above?

Thx, Harmon


From owner-diy_efi  Wed May 10 00:42:28 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199505100042.KAA01298@mullian.ee.mu.OZ.AU>
Subject: Re: Mixture and EGT
To: DIY_EFI
Date: Wed, 10 May 1995 10:42:07 +1000 (EST)
In-Reply-To: <199505092245.PAA18976@sequent.sequent.com> from "Harmon Sommer" at May 9, 95 03:45:42 pm
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Hi all,

I've been waiting for some labs results to empirically answer the original 
query about EGTs vs AFR.  Our test rig (Lancia 2lt 16V on motoring 
dynamometer) is wired with a thermocouple in each exhaust runner and one 
in the collector.  (It also has thermocouples in every other nook and 
cranny.)  We have also individually plumbed each runner to the exhaust gas 
analyser for CO, CO2, O2, HC and NOx measurements.  I will post some EGT 
characteristics soon.

> 
> My understanding is that combustion temperature is highest at stoich and
> declines as mixture is made richer or leaner. Question: why is EGT increasing as
> mixture is leaned. Is it because combustion temp is increasing as rich
> mixture is brought nearer to stoich? Is it because lean mixture burns
> slower and is still burning as the exhaust valve opens. Or none of the
> above?
> 
> Thx, Harmon
> 

From my understanding, you are correct on both accounts.  A thrid factor is
that as the mixture is leaned out, there is less fuel energy to ignite and
eventually the EGTs will drop off (as does peak cylinder pressure and NOx
emmissions).

Robert
-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Wed May 10 09:01:03 1995
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From: choward@extro.ucc.su.OZ.AU (Chris Howard)
Subject: Data Logging Accelerometers
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I'm in the process of designing a datalogging system for a club race car.
The car is fitted with Haltech F7 Fuel injection. I have an 11 channel A-D 
converter which plugs into the parallel port of a laptop which will be in
the car.
The converter can sample at up to 18kHz @ 10 bit resolution (386 laptop).
I'm going to interface some transducers to it. I'm currently thinking of:

        Throttle position (rotary potentiometer)
        Steering angle  (   "              "           )
        RPM (from tacho output)
        2 x wheel speed (proximity sensors)
        3 axis acceleration

I would ideally like to incorporate suspension movement as well, but may be 
limited by budget as I am a university student.

Would anyone know of a 'budget' accelerometer. It could be single or multi axis.
It must be able to measure static acceleration.

Any other comments would also be appreciated.

Thanks,


From owner-diy_efi  Wed May 10 11:56:10 1995
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From: "Matthew Lee Franklin" <fran0054@gold.tc.umn.edu>
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>Would anyone know of a 'budget' accelerometer. It could be single or multi axis.
>It must be able to measure static acceleration.

I wonder if a BOSCH type knock sensor would be sensitive enough for your 
application.  I think those are broad band.  A GM-type may have trouble as 
they are resonant.

From owner-diy_efi  Wed May 10 13:17:49 1995
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Date: Wed, 10 May 1995 15:20:22 +0100
To: DIY_EFI
From: set@mt.luth.se (Sven-Erik Tiberg)
Subject: Re: Data Logging Accelerometers
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>I'm in the process of designing a datalogging system for a club race car.
>The car is fitted with Haltech F7 Fuel injection. I have an 11 channel A-D
>converter which plugs into the parallel port of a laptop which will be in
>the car.
>The converter can sample at up to 18kHz @ 10 bit resolution (386 laptop).
>I'm going to interface some transducers to it. I'm currently thinking of:
>
>        Throttle position (rotary potentiometer)
>        Steering angle  (   "              "           )
>        RPM (from tacho output)
>        2 x wheel speed (proximity sensors)
>        3 axis acceleration
>
>I would ideally like to incorporate suspension movement as well, but may be
>limited by budget as I am a university student.
>
>Would anyone know of a 'budget' accelerometer. It could be single or multi
>axis.
>It must be able to measure static acceleration.
>
>Any other comments would also be appreciated.
>
>Thanks,


We had a project in full-active suspension on off-road vehicles some y ago.
www-page; "http://www.luth.se/depts/mt/ene/articles/rigg/A_cab.html"
There where a set of transducers developed for this application as
accelerometers 0-100Hz, potentiometers and inclinometers.
All units had mil-std, 4-20 mA and fault detection.

An est. prize for this single axis accelerometer would be .LE. $400 in low
quantity.

--- sven-erik tiberg --- set@mt.luth.se ----




From owner-diy_efi  Wed May 10 13:36:12 1995
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From: benagh@ICD.Teradyne.COM (Jeff Benagh )
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To: DIY_EFI
Subject: Re: Data Logging Accelerometers
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> Would anyone know of a 'budget' accelerometer. It could be single or multi axis.
> It must be able to measure static acceleration.

I believe the Analog Devices ADXL05 can do this.  They are ~$10 ion large
quantities.  I'm looking into getting samples.

Send email to:

Accelerometers@analog.com

Hope this helps

Jeff

From owner-diy_efi  Wed May 10 13:51:42 1995
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Date: Thu, 11 May 1995 00:06:13 +0000
From: Roger Edgecombe <rde@melbpc.org.au>
Subject: Re: Data Logging Accelerometers
To: DIY_EFI
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Wireless World magazine, back in about 1987 had a design for a home 
brewed accelerometer, built from a 2" speaker. (It might be a bit TOO 
budget for your needs. I have the article if you want exact date.)

Roger Edgecombe

Signature (which I pinched ..):
	I hope to die quietly in my sleep, like my grandfather did,
	rather than screaming in terror - like his passengers did.



From owner-diy_efi  Wed May 10 15:46:03 1995
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Date: Wed, 10 May 1995 11:45:28 -0400
From: MSargent@gallium.com (Michael F. Sargent)
Message-Id: <9505101545.AA00706@ivan.gallium.com>
To: DIY_EFI
Subject: Re:  Data Logging Accelerometers
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> Would anyone know of a 'budget' accelerometer. It could be single or multi axis.

A recent (maybe even the current) issue of Circuit Cellar Ink had an article
on data logging acceleration. I think they even used a 'single chip'
accelerometer. I'll try to take another look at the article tonight and
report back.
            Mike
+--------------------------------------------------------------------------+
| Michael F. Sargent   | Net: msargent@gallium.com | Phone: 1(613)721-0902 |
| Gallium Software Inc.|                           | FAX:   1(613)721-1278 |
+--------------------------------------------------------------------------+


From owner-diy_efi  Wed May 10 16:06:37 1995
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From: Lfaustini@aol.com
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   I just read in Electronic Design that Analog Devices has come out with
some cheap and accurate single chip accelerometers. They cost around $10.00
in very high quantities. So you can expect to pay twice that. They claim to
have very good sensitivity, like .005g to 5g with DC preformance in part
#ADXL05   They also have a freight-train-slamming-into-you- type detector
that can measure from 5g to 50g. They listed the following phone  numbers for
info:

    1-800-ANALOGD

   for fax info: 1-800-446-6212,   faxcode numbers 1846 (low-g device) and
1606 (freight-train device)

    hope this info helps.

 -----Lou


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    Didn't the Corvette ZR-1 use a servo-motor to control the _secondary_ set
of throttle plates?  

    ---Lou

From owner-diy_efi  Wed May 10 18:00:18 1995
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Date: Wed, 10 May 1995 10:25:04 -700 (MDT)
From: Jim Conforti <jec@us.dynix.com>
Subject: Re: Data Logging Accelerometers
To: Chris Howard <choward@extro.ucc.su.OZ.AU>
Cc: DIY_EFI
In-Reply-To: <199505100900.TAA28782@extra.ucc.su.OZ.AU>
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On Wed, 10 May 1995, Chris Howard wrote:

> Would anyone know of a 'budget' accelerometer. It could be single or multi axis.
> It must be able to measure static acceleration.

  See this (or was it last) month's Circuit Cellar Ink for info on
  acceleration sensors and such ...

  Jim Conforti
  <jec@us.dynix.com>



From owner-diy_efi  Thu May 11 00:43:39 1995
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Date: Thu, 11 May 1995 08:43:19 +0800
From: Skala_RD@cc.curtin.edu.au
Subject: Re: Data Logging Accelerometers
To: DIY_EFI
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I'm not sure if this idea will work in your application, but you could 
probably try to use an electronic gyro. They are widely used in model
helicopters for stability control. Maybe with a few modifications, they
may just be able to do the job. I have some information on these
devices, if you are interested let me know and I will see what I can dig
up.

Regards,

Rob

Robert D Skala
Materials Research Group
Curtin University of Technology
Perth, Western Australia

email: skala_rd@cc.curtin.edu.au

From owner-diy_efi  Thu May 11 01:47:49 1995
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From: James C Patterson <james@uclink.berkeley.edu>
Subject: 
To: EFI332 majordomo <Majordomo>, Electronic Fuel Injection <DIY_EFI>
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send index

From owner-diy_efi  Thu May 11 14:42:34 1995
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Date: Thu, 11 May 1995 09:19:38 -0400
To: DIY_EFI, DIY_EFI
From: pjwales@magicnet.magicnet.net (Peter Wales)
Subject: Re: air-fuel ratio to temp 
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Ed,

That was a superb (waffle free) reply. I'm impressed!

There is only one thing missing. Could you put some actual numbers on it?
What was the temperature of the exhaust at stoichiometric?
Peter Wales
Superchips Inc                          "Timing is everything"


From owner-diy_efi  Thu May 11 14:39:38 1995
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From: kaden00@taiu.edu (Nelson David E)
Message-Id: <9505111439.AA01272@taisun1.taiu.edu>
Subject: Address List
To: diy_efi (diy_efi)
Date: Thu, 11 May 1995 09:39:27 -0500 (CDT)
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Here is some good info on manufactures/suppliers. I haven't tried all the 
addresses to see if they are valid or not.

Forwarded message:
> 
> 8.0  MICROCONTROLLER AND MICROPROCESSOR DIRECTORY
> 
> Here is the key contact information for major semiconductor
> manufacturers.
> 
> Advanced Micro Devices (AMD)
> TEL. 408-749-5703 -- TOLF. 800-222-9323, 2
> FAX. 800-222-9323, 1 -- FAXBACK.
> WWW..:www.amd.com
> 
> Advanced RISC Machines (ARM)
> TEL. 408-399-5199
> FAX. 408-399-8854 -- FAXBACK.
> WWW..:www.systemv.com/armltd.index.html
> 
> Dallas Semiconductor
> TEL. 214-450-0448
> FTP..:ftp.dalsemi.com
> WWW..:www.dalsemi.com/
> 
> Digital Equipment Corp. (DEC/Alpha)
> TEL. 508-568-6868
> FTP..:ftp.dec.com
> WWW..:www.dec.com
> 
> Fujitsu Microelectronics, IC Division
> TOLF. 800-642-7616
> FAX. 408-954-0616
> WWW..:www.fujitsu.com/fmi/
> 
> Hitachi America Ltd.
> TEL. 800-285-1601
> FTP..:ftp.hitachi.co.jp
> WWW..:www.hitachi.co.jp/
> 
> Intel Corporation
> TOLF. 800-548-4725, 800-468-8118
> FAX. 800-628-2283, 916-356-3105
> FTP..:ftp.intel.com
> WWW..:www.intel.com
> WWW..:web.jf.intel.com/embedded/index.html
> 
> Matra MHS
> TEL. 408-748-9362
> FAX. 408-748-0439
> 
> Microchip Technology
> TEL. 602-786-7200
> TOLF. 800-437-2767
> FAX. 602-786-7277
> WWW..:www.ultranet.com/biz/mchip/
> 
> Mips Technologies, Inc.
> TEL. 415-933-6477
> TOLF. 800-998-6477
> FAXBACK. 800-446-6477, 415-688-4321
> FTP..:ftp.sgigate.sgi.com
> WWW..:www.mips.com
> 
> Mitsubishi Electronics America, Inc.
> TEL. 408-730-5900
> 
> Motorola, Inc.
> TOLF. 800-441-2447 -- FAX. 602-994-6430
> FAXBACK. 602-244-6609
> FTP..:bode.ee.ualberta.ca
> FTP..:
> WWW..:motserv.indirect.com
> WWW..:www.motorola.com
> WWW..:freeware.aus.sps.mot.com/freeweb/index.html
> WWW..:nyquist.ee.ualberta.ca/html/motorola.html
> 
> National Semiconductor, Inc.
> TEL. 800-272-9959
> 
> NEC Electronics, Inc.
> TEL. 800-366-9782
> FTP..:ftp.nec.com
> WWW..:www.nec.com
> 
> Oki Semiconductor, Inc.
> TEL. 408-720-1900 -- TOLF. 800-654-6388
> FAX. 408-720-1918
> WWW..:www.oki.com
> 
> Philips Semiconductor
> TOLF. 800-447-1500
> FAX. 708-635-8493
> FAXBACK. 800-282-2000
> WWW..:www.semiconductors.philips.com/ps/
> 
> SGS-Thomson Microelectronics
> TEL. 602-867-6100
> FAX. 602-867-6200
> 
> SPARC International
> TEL. 415-321-8692
> EMAIL:info@sparc.com
> FTP..:ftp.sparc.com
> WWW..:www.sparc.com
> 
> Texas Instruments, Inc.
> TEL. 800-477-8924
> FTP..:ftp.ti.com
> REM..:Request Lit # SSYC005B
> 
> Toshiba America Electronic Components, Inc.
> TEL. 714-455-2000
> WWW..:www.toshiba.com
> 
> Western Design Center Inc. (WDC)
> TEL. 602-962-4545
> FAX. 602-835-6442
> EMAIL:wdesignc@indirect.com
> 
> Zilog
> TEL. 408-370-8000
> EMAIL:info@zilog.com
> FTP..:
> WWW..:www.zilog.com/zilog/
> 
> **********
> 9.0 TRADITIONAL SOURCES OF INFORMATION
> 
> ==========
> CATALOGS
> 
> Ada Resource Center
> Tel. 617-556-9246
> Produces: The Ada Resource Catalog (Free).
> 
> Advanced Micro Devices, Literature Distribution
> Tel. 408-749-5703; 800-222-9323, 2
> Faxback. 800-222-9323, 1
> Produces: Fusion29K Catalog, E86 Family Information.
> 
> Fujitsu Microelectronics, Inc., Literature Distribution
> Tel:800-642-7616, Fax. 408-954-0616
> Produces: Sparclite, The Complete Embedded Solution;930
> Series; Mark all faxes "ATTN: LITERATURE DISTRIBUTION"
> 
> IBM, PowerPC Marketing
> Tel:800-769-3772, Fax. 708-635-3620
> Produces: PowerPC Embedded Tools Catalog; co-sponsored with
> Motorola, free from IBM.
> 
> Intel, Literature Distribution
> Tel. 800-548-4725, 800-468-8118
> Faxback. 800-628-2283, 916-356-3105
> Produces: Embedded Intel386 Catalog; Intel Development Tools
> Catalog (MCS51,MCS96,80C186); I960 Catalog
> 
> Microchip Technology, Inc.
> Tel. 602-786-7200,800-437-2767
> Fax. 602-786-7277
> Produces: Third Party Support catalog
> 
> Motorola, Literature Distribution
> Tel. 800-441-2447, Fax. 602-994-6430
> Faxback. 602-244-6609
> BBS: 512-891-3733 9600 V32 8N1 (Freeware)
> Produces: Motorola 68K Source; Motorola Microcontroller
> Development Tools Directory (68HC05, 08, 11, 16, and
> 68300);Design-NET on-line (internet) service available,
> request doc #BR1307
> 
> PC/104 Consortium
> Tel. 415-903-8304, Fax. 415-967-0995
> Faxback. 408-720-0515
> Produces: PC/104 Resource Guide (Free catalog of PC/104
> association members).
> 
> PCMCIA
> Tel. 408-720-0107, Fax. 408-720-9416
> Produces: PCMCIA Resources Reference Book ($30.00); BBS 408-
> 720-9388 (2400 Baud); BBS 408-720-9386 (9600 Baud)
> 
> Philips
> Tel. 800-447-1500, Fax. 708-635-8493
> Faxback. 800-282-2000
> Produces: 8051 Product Directory
> 
> STD 32 Special Interest Group
> Tel. 310-477-9664 - Fax. 310-479-2274
> Produces: STD 32(R) information brochure, with a listing of
> manufacturers.
> 
> VITA (VFEA International Trade Association)
> Tel. 602-951-8866, Fax. 602-951-0720
> Produces: VMEbus/VXIbus Compatible Products Directory
> ($55.00) per copy;
> 
> VXIbus Buyer's Guide, The
> Tel. 602-966-5936, Fax. 602-968-3446
> Produces: The VXI Buyer's Guide ($33); for info email
> micrology@aol.com
> 



This place has a slick online database of lots of electronic components.  
You can even make arrangements so that you can 
order and be billed. 

http://www.westernmicro.com


-- 
David /\/elson
D-Nelson@taiu.edu

	******  Two wrongs don't make a right, but three do!  ******


From owner-diy_efi  Thu May 11 20:12:22 1995
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To: DIY_EFI
Subject: o2 and EGT questions
Date: Thu, 11 May 95 13:12:10 PDT
From: Harmon Sommer <harmons@sequent.com>
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At the risk of driving _EFI'ers up the wall, I have a few more questions:


1. Do O2 sensors have a 'cusp' output where Vo decreases  as mixture
goes from lean to stoich, and then increases as mixture becomes rich? Or does it
have a generally positive (or negative) slope, with a characteristic
voltage at stoich?



              ^   \        /                  
              |    \      /                  
              Vo    \    /     Cusp 
                     \  /                    
		      \/              
				       
                <-Lean ----Rich->

                           /
                 ^        /
                 |       /
                 Vo   - -    Slope
                     /
                    / 
                   /


2. Who are vendors/where can info on O2 sensors be found?

3. What thermocouple materials are used for EGT probes? (Copper/Constantan
just don't sound right)

Thanks, Harmon





From owner-diy_efi  Thu May 11 20:27:45 1995
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Date: Thu, 11 May 95 15:27:28 CDT
From: Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com
Subject: re: o2 and EGT questions
To: diy_efi
Cc: 
Sender: owner-diy_efi
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Harmon Sommer <harmons@sequent.com> Wrote:
| 
| 
| At the risk of driving _EFI'ers up the wall, I have a few more 
| questions:
| 
| 
| 1. Do O2 sensors have a 'cusp' output where Vo decreases  as mixture
| goes from lean to stoich, and then increases as mixture becomes rich? Or
| does it
| have a generally positive (or negative) slope, with a characteristic
| voltage at stoich?

I can answer this one...  Unlike most questions posed here... :-)

It looks like this:


                     /-----------------
                    /
                    |
                    |
                   /
------------------/

       rich       stoich       lean

It has a very steep slope at stoich, which is why they (typically) only read 
rich/lean, not how rich or how lean.


| 
| 
| 2. Who are vendors/where can info on O2 sensors be found?
| 
| 3. What thermocouple materials are used for EGT probes? 
| (Copper/Constantan just don't sound right)
| 
| Thanks, Harmon
| 


From owner-diy_efi  Thu May 11 21:16:33 1995
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Date: Thu, 11 May 95 14:16:11 MST
From: Mark Shaw <mark@wdc.sps.mot.com>
Message-Id: <9505112116.AA26290@wdc.sps.mot.com>
To: DIY_EFI
Subject: re: o2 and EGT questions
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Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com Wrote:
> I can answer this one...  Unlike most questions posed here... :-)
> 
> It looks like this:
> 
> 
>                      /-----------------
>                     /
>                     |
>                     |
>                    /
> ------------------/
> 
>        rich       stoich       lean
> 
> It has a very steep slope at stoich, which is why they (typically) only read 
> rich/lean, not how rich or how lean.

oops.  You got the phase backwards.  The voltage is high for rich mixtures.
There has also been some SAE papers on how to use the O2 sensor in a constant
voltage, variable current mode or other ways to predict mixtures other than
stoichiometric.  Try:

Sasayama, et al.  	SAE 910501 
Wang, et al.		SAE 930352
Brialsford, et al.	SAE 950531

Sasayama is particularly interesting.

Mark

From owner-diy_efi  Thu May 11 21:41:36 1995
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Date: Thu, 11 May 1995 17:41:24 -0400
From: cons090@oitunix.oit.umass.edu (Jody Shapiro)
Subject: Re: o2 and EGT questions
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>1. Do O2 sensors have a 'cusp' output where Vo decreases  as mixture
>goes from lean to stoich, and then increases as mixture becomes rich? Or
does it
>have a generally positive (or negative) slope, with a characteristic
>voltage at stoich?
>
>
>
>              ^   \        /                  
>              |    \      /                  
>              Vo    \    /     Cusp 
>                     \  /                    
>		      \/              
>				       
>                <-Lean ----Rich->
>
>                           /
>                 ^        /
>                 |       /
>                 Vo   - -    Slope
>                     /
>                    / 
>                   /
>

I'm not positive on this one, but I believe that the second one is correct...

-Jody


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Date: Thu, 11 May 1995 17:57:06 -0400
To: DIY_EFI
From: cooldave@nando.net (David Cooley)
Subject: Re: o2 and EGT questions
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Reply-To: DIY_EFI

>1. Do O2 sensors have a 'cusp' output where Vo decreases  as mixture
>goes from lean to stoich, and then increases as mixture becomes rich? Or
does it
>have a generally positive (or negative) slope, with a characteristic
>voltage at stoich?
>
>                           /
>                 ^        /
>                 |       /
>                 Vo   - -    Slope
>                     /
>                    / 
>                   /
>
>

This is how they work.. At stoich, they are around .45-.5 volts.. lean, they
drop , rich they increase towards 1 volt.

>2. Who are vendors/where can info on O2 sensors be found?
>
Not sure where to find info... Maybe bosch, as they seem to make a whole line
including for the american cars.

>3. What thermocouple materials are used for EGT probes? (Copper/Constantan
>just don't sound right)
>
They don't use a thermocouple.. It is a ceramic with a thin metallic coating
inside and out for the electrodes.  Once it is hot (approx. 600 deg. F)
It becomes a battery.. The voltage is dependant on the difference in O2
levels between the 2 electrodes... Outside air is exposed to the outside of
the ceramic, and the inside is in the exhaust stream.  A large difference
(rich) makes a large voltage (approx 1 volt) and a small difference (lean)
makes a small voltage.  They are also High impedance devices.. Hooking any
meter to it while it is hot, if it has less than 10 meg ohms resistance,
will ruin the sensor.

Later,
Dave
==============================================================================
David Cooley                                            (919) 319-2734 Office
cooldave@nando.net                                      (919) 319-2896 FAX
Powered by WINDOWS 95!                                  (800) 753-6336 VM
==============================================================================


From owner-diy_efi  Fri May 12 00:01:49 1995
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Date: Thu, 11 May 95 19:44:45 EST
From: Ed Lansinger <elansi01@mpg.gmpt.gmeds.com>
Subject: Re: Throttle Plate Control 
To: DIY_EFI
X-Mailer: Chameleon - TCP/IP for Windows by NetManage, Inc.
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Lou Faustini wrote:

>    Didn't the Corvette ZR-1 use a servo-motor to control the _secondary_ set
>of throttle plates?  

As I recall, the ZR-1 has dual runners going to each port.  There is a
butterfly valve in each secondary runner which is opened by a motor at
the PCM's command for WOT operation.  If you are using the valet key,
the secondary butterflies are not commanded open, significantly reducing
airflow.  This is not quite the same thing as a "secondary throttle
plate", but perhaps it's what Lou is talking about.

At the Detroit Auto Show in January I observed the Lexus 4.0l motor had
two distinct throttle plates of identical size in series in the throttle
body, the second apparently actuated by a servo, the first mechanically.
It appears that engine has a true secondary throttle plate.  I have no
idea what it is for, but I'm guessing idle control at the very least.
The motor also has twin distributors!  Imagine that in this day of
direct ignition.  Must be their secret to high CAMIP and J.D. Power
ratings.  Of course, they all run and hide when I meet them at the
light...

-------------------------------------------------------
Ed Lansinger
General Motors Powertrain
Powertrain Control Center
Premium V Software & Calibration Group Northstar/Aurora
Milford Proving Ground, Milford, MI
elansi01@mpg.gmpt.gmeds.com  8-341-3049  (810) 684-3049
-------------------------------------------------------



From owner-diy_efi  Fri May 12 00:15:12 1995
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Date: Thu, 11 May 1995 18:15:04 -0600 (MDT)
From: Jack Mott <jmott@borah.ebr.anlw.anl.gov>
Subject: re: o2 and EGT questions
To: DIY_EFI
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At the risk of further driving efi'ers up the wall, what oxygen 
concentration in the exhaust corresponds to a stoichiometric mixture.  
Naively, one would expect that a stoichiometric mixture having undergone 
complete combustion would not have any residual oxygen.

Charles Mott


From owner-diy_efi  Fri May 12 00:29:35 1995
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Date: Thu, 11 May 95 19:56:40 EST
From: Ed Lansinger <elansi01@mpg.gmpt.gmeds.com>
Subject: Re: o2 and EGT questions 
To: DIY_EFI
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David Cooley wrote:

[in re O2 sensor voltage = f(A/F)]
>This is how they work.. At stoich, they are around .45-.5 volts.. lean, they
>drop , rich they increase towards 1 volt.

To clarify, at stoich, the voltage may be anywhere between 200 and 600mV
at high (900C) temperatures, 200 and 800mV at lower (500C) temperatures.
The width of this window can be important.  Still, you can do well if you
simply pick the midpoint of this range (400-500mV) as the transition point
and control off that.  As David points out, output voltage increases as
the mixture gets rich and decreases as it gets lean.

>>3. What thermocouple materials are used for EGT probes? (Copper/Constantan
>>just don't sound right)
>>
>They don't use a thermocouple..
[snip - David gives a good description of the physics of an O2 sensor here,
not an EGT probe]

There's iron/constantan (900C), NiCr/constantan (900C), NiCr/Ni (1200C),
etc., up through tungsten/tantalum (3000C) (I'm reading from the Bosch
Automotive Handbook).  We've got thermocouples all over our cars,
including for EGT.

You could use the resistive heating element in a heated O2 sensor to
measure EGT.  It would be slow to react, but it could work.

Omega Engineering has a wide selection of thermocouple probes, not to
mention a wide selection of engineering test & measurement catalogs.

-------------------------------------------------------
Ed Lansinger
General Motors Powertrain
Powertrain Control Center
Premium V Software & Calibration Group
Milford Proving Ground, Milford, MI
elansi01@mpg.gmpt.gmeds.com  8-341-3049  (810) 684-3049
-------------------------------------------------------



From owner-diy_efi  Fri May 12 00:50:58 1995
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: o2 and EGT questions
To: DIY_EFI
Date: Thu, 11 May 1995 19:50:20 -0500 (CDT)
In-Reply-To: <199505112012.NAA28529@sequent.sequent.com> from "Harmon Sommer" at May 11, 95 01:12:10 pm
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Harmon Sommer writes:
> 
> 3. What thermocouple materials are used for EGT probes? (Copper/Constantan
> just don't sound right)

I don't know what the material was, but I used Type K thermocouples.

-- 
Jonathan R. Lusky                        lusky@knuth.mtsu.edu
http://www.edge.net/~lusky/                 (615) 726-8700
-------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi  Fri May 12 01:20:37 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199505120120.LAA09612@mullian.ee.mu.OZ.AU>
Subject: Re: Throttle Plate Control
To: DIY_EFI
Date: Fri, 12 May 1995 11:20:24 +1000 (EST)
In-Reply-To: <Chameleon.4.00.950511195500.elansi01@ctlp0045.mpg.gmpt.gmeds.com> from "Ed Lansinger" at May 11, 95 07:44:45 pm
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Ed wrote,
> 
> Lou Faustini wrote:
> 
> >    Didn't the Corvette ZR-1 use a servo-motor to control the _secondary_ set
> >of throttle plates?  
> 
> As I recall, the ZR-1 has dual runners going to each port.  There is a
> butterfly valve in each secondary runner which is opened by a motor at
> the PCM's command for WOT operation.  If you are using the valet key,
> the secondary butterflies are not commanded open, significantly reducing
> airflow.  This is not quite the same thing as a "secondary throttle
> plate", but perhaps it's what Lou is talking about.
> 
> At the Detroit Auto Show in January I observed the Lexus 4.0l motor had
> two distinct throttle plates of identical size in series in the throttle
> body, the second apparently actuated by a servo, the first mechanically.
> It appears that engine has a true secondary throttle plate.  I have no
> idea what it is for, but I'm guessing idle control at the very least.
> The motor also has twin distributors!  Imagine that in this day of
> direct ignition.  Must be their secret to high CAMIP and J.D. Power
> ratings.  Of course, they all run and hide when I meet them at the
> light...
> 

The Toyota (Lexus) twin throttle plate (in series) system is for traction
control.  They have been using it on Japanese spec 1GG 2lt 6 cyl engines
for quite a few years along with a dual plenumn that switches between
one and two sections (making the engine effectively two 3 cylinder systems)
and dual intake runners per cylinder.  That totals 9 individual butterflies
(one of which is user controlled).  They also use the twin intake runner 
system for their 4AG (NA and supercharged) and 3SG (NA and turbo) 4 cyl 
engines.  

The engines use one intake runner per cylinder below about 4500 rpm
and open the second after that.  It sounds like a different system to
the Corvette control in that the intake control signal is a function of 
engine speed and is used to maximise cylinder filling through ram effects.
Some people have speculated that the Toyota system was developed due to 
oversize intake port design.  Later model 3SG engines with smaller intake
ports (except for the turbo version used in the GT4) use a different system 
of switching in a secondary plenumn (shortening the intake length) at high 
speeds to aid resonant effects.  The engines are factory red lined at 7800 
rpm.

I have also seen research into the topic by Mercedes Benz.  Their work
concluded that there was little benefit for V8s given the intake phasing and
restrictions on packaging the intake system.

Our Lancia research engine has two sets of runners (short and long) which are
also selected according to engine speed.

The reason I have mentioned all this is that there are many other interesting
possibilities that DIY efi opens up.  Perhaps we could start a list of non 
standard engine control variables to ensure that a generic DIY system has 
the capibilty of providing the control required.

Robert 'currently fitting an MR2 3SG into a '76 Celica' Dingli
-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Fri May 12 01:21:11 1995
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Date: Thu, 11 May 1995 21:24:28 -0400
To: DIY_EFI
From: cooldave@nando.net (David Cooley)
Subject: Re: Throttle Plate Control 
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>As I recall, the ZR-1 has dual runners going to each port.  There is a
>butterfly valve in each secondary runner which is opened by a motor at
>the PCM's command for WOT operation.  If you are using the valet key,
>the secondary butterflies are not commanded open, significantly reducing
>airflow.  This is not quite the same thing as a "secondary throttle
>plate", but perhaps it's what Lou is talking about.
>
My 93 Jimmy with the HO 200HP 4.3 had this too... Only it was a Plenum divider
in the manifold that over a certain throttle position and RPM, flipped open
and connected the 2 halves of the plenum for top end power.


>At the Detroit Auto Show in January I observed the Lexus 4.0l motor had
>two distinct throttle plates of identical size in series in the throttle
>body, the second apparently actuated by a servo, the first mechanically.
>It appears that engine has a true secondary throttle plate.  I have no
>idea what it is for, but I'm guessing idle control at the very least.

That is their traction control.. I have a friend Who works for Lexus in the
port of Los Angeles going over the electronics after they come off the ships
to make sure they are ok.  Most traction controls use a servo that actually
tries to force the main throttle closed... You can feel it in your foot when
the tires spin... the pedal pushes back... The lexus, uses a 2nd throttle
plate behind (or in front of) the first main throttle... Normally, when the
car is running it is fully open.. If the PCM senses any wheel spin while the
traction control is engaged, it will shut that 2nd throttle plate down until
the spin stops.
Later,
Dave
==============================================================================
David Cooley                                            (919) 319-2734 Office
cooldave@nando.net                                      (919) 319-2896 FAX
Powered by WINDOWS 95!                                  (800) 753-6336 VM
==============================================================================


From owner-diy_efi  Fri May 12 01:35:46 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199505120135.LAA10459@mullian.ee.mu.OZ.AU>
Subject: Re: o2 and EGT questions
To: DIY_EFI
Date: Fri, 12 May 1995 11:35:38 +1000 (EST)
In-Reply-To: <Pine.3.89.9505111847.A3166-0100000@borah.ebr.anlw.anl.gov> from "Jack Mott" at May 11, 95 06:15:04 pm
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Charles asks,
> 
> At the risk of further driving efi'ers up the wall, what oxygen 
> concentration in the exhaust corresponds to a stoichiometric mixture.  
> Naively, one would expect that a stoichiometric mixture having undergone 
> complete combustion would not have any residual oxygen.
> 
> Charles Mott
> 

From some data taken yesterday :

Lancia 2lt 16V  ADS 9000 emmissions equipment
2000 rpm   50 Nm brake torque
lambda 1.006 AFR 14.59:1 
O2 0.7%   CO2 13.91%   HC 144ppm   CO 0.71%
EGTs   1-604   2-675   3-646   4-670 deg C
(I need to check the thermocouple to cyl 1)
The CO and HC levels drop dramatically at slightly leaner mixtures (1.050)

On a lean cruise, one would expect up to 3% O2.
At lambda 4, the O2 percentage gets up to 15%

Back to the labs :-)
Robert
-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Fri May 12 01:55:50 1995
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From: Craig Pugsley <c.pugsley@trl.oz.au>
Message-Id: <199505120155.LAA08655@shiva.trl.OZ.AU>
Subject: Re: Throttle Plate Control
To: DIY_EFI
Date: Fri, 12 May 1995 11:55:27 +1000 (EST)
In-Reply-To: <Chameleon.4.00.950511195500.elansi01@ctlp0045.mpg.gmpt.gmeds.com> from "Ed Lansinger" at May 11, 95 07:44:45 pm
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> >    Didn't the Corvette ZR-1 use a servo-motor to control the _secondary_ set
> >of throttle plates?  
> 
> As I recall, the ZR-1 has dual runners going to each port.  There is a
> butterfly valve in each secondary runner which is opened by a motor at
> the PCM's command for WOT operation.  If you are using the valet key,
> the secondary butterflies are not commanded open, significantly reducing
> airflow.  This is not quite the same thing as a "secondary throttle
> plate", but perhaps it's what Lou is talking about.

Hi,
I'm currently designing a rev limiter that works by cutting out the
spark when the revs exceed a certain limit. I was thinking of
progressively cutting out more sparks as the revs go over a certain
level to reduce power (eg at 7000 rpm) then all the sparks (eg
7500 rpm) IE:


% of sparks being cut out 
100 |              _____ 
    |             /
    |            /
50  |           /
    |          / 
    |         / 
0   |--------- 
    +-------------------> RPM
             ^   ^  
             |   |__ Absolute max          (No power)
             |______ Start of rev limiting (Power starts reducing) 


BUT
Can/will this scheme lead to undesirable loading of the engine
components due to 'random' firing occurring? (Ie standing waves in the
crankshaft etc). The scheme I have come up with for cutting out the
spark virtually guarantees that the sparks can only occur when they
normally would, so there would be no mis-timed sparks.

I was thinking of adding a 'valet' mode to reduce power when other
people are driving the car by reducing the rev limiting to a much lower
value.. Would it be preferable to close off the secondary intake stage
like to ZR1 system mentioned above?

Thanks for any insights,
Craig.

From owner-diy_efi  Fri May 12 02:00:54 1995
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Date: Thu, 11 May 1995 18:58:48 -0700 (PDT)
From: "Lawrence S. Harris III" <lharris@crl.com>
To: DIY_EFI
Subject: Re: Throttle Plate Control 
In-Reply-To: <9505120120.AA10971@merlin.nando.net>
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> My 93 Jimmy with the HO 200HP 4.3 had this too... Only it was a Plenum divider
> in the manifold that over a certain throttle position and RPM, flipped open
> and connected the 2 halves of the plenum for top end power.

As does the Ford/Lincoln DOHC 4.6 liter modular V8.  I believe that it 
cuts in at 3000 RPM.  You can actually see it on the HP/Torque curves 
too.  They are double humped!  Gee wiz, this really works!

Larry Harris  lharris@crl.com (pref) or lharris@msm.mea.com
'86 Mustang LX 5.0 Coupe (149K)  '82 BMW 635CSi Euro (121K)
Meyers Tow'd Dune Buggy (1776cc) '83 Toyota Tercel (180K)


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Date: Thu, 11 May 95 21:15:04 EST
From: Ed Lansinger <elansi01@mpg.gmpt.gmeds.com>
Subject: Re: air-fuel ratio to temp 
To: DIY_EFI
X-Mailer: Chameleon - TCP/IP for Windows by NetManage, Inc.
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Peter asked,

>Ed,
>
>That was a superb (waffle free) reply. I'm impressed!
>
>There is only one thing missing. Could you put some actual numbers on it?
>What was the temperature of the exhaust at stoichiometric?
>Peter Wales
>Superchips Inc                          "Timing is everything"

Heywood gives measured EGT of about 910K at stoichiometric for the
engine in the experiment running at 1250RPM, 379 imep, and MBT
spark timing.  This went down to about 875K at lambda=0.7 and
lambda=1.2.  Retarding spark to achieve a 10% increase in fuel
consumption shifted the temperature curves up almost 75K.

I'm sorry I can't report my own results :(.  In any case,
what I was testing was quite outside of the region most people on this
list are interested in, i.e. high MAP and high RPM, and therefore of
little public benefit.

-------------------------------------------------------
Ed Lansinger
General Motors Powertrain
Powertrain Control Center
Premium V Software & Calibration Group
Milford Proving Ground, Milford, MI
elansi01@mpg.gmpt.gmeds.com  8-341-3049  (810) 684-3049
-------------------------------------------------------



From owner-diy_efi  Fri May 12 10:08:24 1995
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From: set@mt.luth.se (Sven-Erik Tiberg)
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Hi all.

That was a great list.

Iv'e put on my web-page as a .html document with links.

"http://www.luth.se/depts/mt/uC_manuf.html"

---- sven-erik tiberg --




From owner-diy_efi  Fri May 12 11:31:27 1995
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Date: Fri, 12 May 1995 07:29:58 -400 (EDT)
From: Mike Wesley - SLIP <mwesley@oeonline.com>
Subject: Re: Throttle Plate Control
To: DIY_EFI
Cc: DIY_EFI
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On Fri, 12 May 1995, Craig Pugsley wrote:

> 
> Hi,
> I'm currently designing a rev limiter that works by cutting out the
> spark when the revs exceed a certain limit. I was thinking of
> progressively cutting out more sparks as the revs go over a certain
> level to reduce power (eg at 7000 rpm) then all the sparks (eg
> 7500 rpm) IE:
> 
> 
I would cut fuel instead of spark (or at least both) if your going to be 
ramping the spark out. I'm assuming you're killing the spark instead of 
retarding it when your limiter is starting to come on. I tried this a few 
years back and blew a few mufflers off the car.
Mike...
C & M Racing Systems

From owner-diy_efi  Fri May 12 14:24:57 1995
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Date: Fri, 12 May 1995 10:25:57 -0400 (EDT)
From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
Message-Id: <950512102558.210474c6@etcv01.eld.ford.com>
Subject: Re: Throttle Plate Control 
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>Ed Lansinger <elansi01@mpg.gmpt.gmeds.com> writes:
>
>At the Detroit Auto Show in January I observed the Lexus 4.0l motor had
>two distinct throttle plates of identical size in series in the throttle
>body, the second apparently actuated by a servo, the first mechanically.
>It appears that engine has a true secondary throttle plate.  I have no
>idea what it is for ...

Ford has similar setup on large displacement engines (5.8l and 7.6l). I was
told the reason is because the air flow through a butterfly valve is non-linear
to the angle of the butterfly, and the situation gets worse as the diameter of
the butterfly gets larger.  In laymens terms, for a large bore throttle, 70-90%
of the air flow through the throttle may be achieved at less than 50% of the
throttle travel and going from part throttle to WOT has very little effect.

By using two smaller bore throttles that are staged (ie. have a progressive
linkage), then a more linear throttle to air flow correlation may be achieved.

As for distributors, it seems the only good reason to have one (not two) these
days is to drive the oil pump !


Jack

From owner-diy_efi  Fri May 12 16:14:13 1995
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From: "Paul E. Campbell" <pecampbe@mtu.edu>
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Subject: Ignition module
To: diy_efi (DIY EFI)
Date: Fri, 12 May 1995 12:14:05 -0400 (EDT)
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I've been lurking for quite some time now, and this is what I have surmized:

1. The number of programmers and mechanically related types on this list is
quite high, with a smattering of others.

2. "The" model recommended for electronic fuel injection seems to be the
mean value engine model. I have two questions related to it:

a. How do you measure the parameters required for the model? The "perfect"
solution of course would be some simple user-entry parameters (number of
cylinders, displacement size, overbore size, CFI/SEFI/EFI injection type),
and then let the engine computer determine the rest online.

b. How would you convert it from a model to a control algorithm? I understand
that there are 3 inputs and 2 states..but the next step is to derive some
physical parameters that you wish to optimize based on the model. It does
not appear that anyone has ground out the mathematics yet except Mike
Klopfer (Jan 7, 1995) who seems to have made a pretty good stab with a similar
algorithm.

3. There is lots of squabble over the proper microcontroller to use. I have
personally used everything from off the shelf PC's to custom wired TTL logic
circuits (up to about 20 chips) to 68xx and recently, Microchip based
controllers. Everyone (and I mean everyone) has their own personal
preferences, usually based on familiarity. Essentially, the differences
between microcontrollers matter only on the kind of support that is
available and the complications that may come up because of interfacing.
Vehicle electronics is pretty darned simple to interface, so that leaves
support, which is pretty good everywhere you go. The specific features to
look for will probably boil down to:
	Is DSP capability necessary (the speed limitation)?
	Is lots of memory necessary (the giant array problems)?

Now, lots of people have said that you need current state-of-the-art
processors to ever hope to be able to do engine control management.
I can illustrate where this mistaken belief comes from with current available
PC's. Workstations and the Amiga computer rely heavily on custom chips for
their graphics. Essentially, some of the highly repetitive or large array-type
problems are done on custom chips. The normal processor just sequences the
operations. How much is done in custom chips and how much is done by the
processor depends on the system. Taken to the extreme, the Macintosh (at least
it used to) does EVERYTHING down to the pixel level on the main processor.
The Nintendo-type game boxes do almost everything on specialized chips.

What does this matter? Well, the claim is that very expensive and fast
processors are required to do EFI. This is not true. Use a PLL and some
programmable comparators and counters to do all the nasty timing intensive
work. All your processor has to do is be able to keep up with the important
events (a reasonable response time), not diddle around with the timing for
every single injector pulse.

4. Someone suggested strongly several times that the first project should be
getting a high performance electronic ignition module working. So far, all
the opinions on this list have suggested that the standard induction coil
charge route with transistor drives is the way to go. I agree, but before I
take the plunge, I have several questions. I have read Mr. Jacob's blurbs
and tried to determine just what it is that his little blue boxes are doing
so you'll know where I'm coming from.

a. Don't bother with Jacob's patent. All it does is detail the actual physical
driver, not the control aspects. I've already got a copy and there is not
anything really earth shaking in it.

b. How does one detect knock? And what do you do about it from an ignition
point of view?

c. What is the optimum spark voltage? The higher the better or is there some
curve? How do you measure it? What are the dependent variables?

d. How long should you maintain a spark? I have seen mention that it should
remain lit until TDC, but since your flame front has a certain amount of
propagation time, it seems that you may want to stop earlier. And this will
depend on engine rotation speed since the burn time is a constant, but it
should complete right at TDC? Or before or after?

e. How do you determine when to start the spark? I suppose this is related to
the previous question.

f. Jacobs claims he measures the resistance (??) of the spark gap when the
spark is or is not (??) lit to determine conditions inside the piston chamber.
Determining spark voltage/current should be a simple thing to do, along with
measuring resistance inside the chamber before/after burn, but what does this
tell you and how can you use it?

5. What I am thinking of is this: SAE 750348 details an ignition system that
lets you vary the starting voltage, the voltage to hold the spark, and the
duration of the spark. Some simple modifications could allow for relighting
the spark if it goes out, taking measurements, etc. All of these operations
could be controlled by a few dollars in discrete parts. A microcontroller
can be used to actually set up the ignition module and do the more complicated
measurements and calculations. From a user-standpoint, I'd like to be able
to stick a laptop on it and take in data as well as have some nifty diagnostic
lights in the cab and also toggle switches and/or a spark advance
potentiometer in the cab. A car alarm port would be nice, too. All of that
stuff could come from a header on the side of the classic mysterious black
(or blue) box. But to build the box, I need to know what is going on (answers
to question 4).

6. I've found the SAE Transactions in the local library (Michigan Tech.,
Van Pelt), and they do pretty good but they don't even come close to having
all of the papers SAE publishes. Some of the "unpublished" ones have been
posted on this mailing list. Does SAE publish any other journals that have
them or do you have to call SAE and pay for a specific paper for the majority
of them? My bachelor's degree is in electrical engineering, so I'm used to
the IEEE system where practically everything on anything has probably been
published in some obscure journal, but this doesn't appear to be the case for
SAE.

From owner-diy_efi  Fri May 12 17:37:18 1995
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From: Mark Shaw <mark@wdc.sps.mot.com>
Message-Id: <9505121736.AA26475@wdc.sps.mot.com>
To: DIY_EFI
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> At the risk of further driving efi'ers up the wall, what oxygen 
> concentration in the exhaust corresponds to a stoichiometric mixture.  
> Naively, one would expect that a stoichiometric mixture having undergone 
> complete combustion would not have any residual oxygen.

A common misunderstanding about stoichiometric.  It is actually the condition
where the correct amount of air (containing the correct amount of oxygen)
is combined with the correct amount of fuel in order to provide for complete
combustion of all the carbon and hydrogen to CO2 and water.  In reality,
"complete combustion" never really happens mainly due to some fuel mixture
not being burned (i.e. caught in piston crevices or swept though the exhaust
valve due to overlap) and the "robbing" of oxygen from the process by oxidation
of the nitrogen at the high temperatures and pressures of the combustion. 

So some oxygen never gets used, and even for rich mixtures there may be 
0.2 to 0.3% of O2 in the exhaust.  The concentration at stoichiometric is
given by Bosch is around 0.7% O2 (by volume).

Mark

From owner-diy_efi  Fri May 12 18:13:24 1995
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From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
Message-Id: <950512141422.210474c6@etcv01.eld.ford.com>
Subject: Re: Throttle Plate Control 
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>From: Ed Lansinger <elansi01@mpg.gmpt.gmeds.com>
>
>As I recall, the ZR-1 has dual runners going to each port.  There is a
>butterfly valve in each secondary runner which is opened by a motor at
>the PCM's command for WOT operation.

The Taurus SHO has had the same setup since it was introduced (88?).


Jack

From owner-diy_efi  Fri May 12 18:37:08 1995
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Date: Fri, 12 May 1995 12:34:30 -700 (MDT)
From: Jim Conforti <jec@us.dynix.com>
Subject: Density of air 
To: DIY_EFI <DIY_EFI>
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Does anyone have the standard density of air handy ...

I need it for a quick calculation, and my refs. are not here!

Thanks ..

Jim Conforti
<jec@us.dynix.com>



From owner-diy_efi  Fri May 12 18:49:14 1995
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From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
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Subject: RE: Ignition module
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From: "Paul E. Campbell" <pecampbe@mtu.edu>
<lots deleted>
>All your processor has to do is be able to keep up with the important
>events (a reasonable response time), not diddle around with the timing for
>every single injector pulse.

You'll get a **BIG** debate on that statement from those "in" the industry !

<more deleted>
>b. How does one detect knock? And what do you do about it from an ignition
>point of view?

Knock is usually detected with a resonator type sensor.  The specific mounting
location that will give the best results is very engine dependent.  Spark is
usually retarded on an individual cylinder basis.

>c. What is the optimum spark voltage? The higher the better or is there some
>curve? How do you measure it? What are the dependent variables?

This is not my field of expertise, but I do know that the current Ford ignition
systems generate lower voltages than what we had 15+ years ago.  That high a
voltage just wasn't necessary.  Voltage is measured directly with special high
voltage probes (like those for measuring CRT voltages).  The bigger the gap on
the plug, the more voltage required to break it down.

>d. How long should you maintain a spark? <snip>

In general, the longer the better.  The big reason is to prevent possible
"flame out" on air/fuel mixtures with poor distribution.  There are two
approaches: high engery (long duration) or multiple restrike.

>How do you determine when to start the spark? I suppose this is related to
>the previous question.

There are lots of papers on MBT (bean best timing) and IMEP (indicated mean
effect pressure).  Higher IMEP = more power.

<more deleted>
>6. I've found the SAE Transactions in the local library (Michigan Tech.,
>Van Pelt), and they do pretty good but they don't even come close to having
>all of the papers SAE publishes. Some of the "unpublished" ones have been
>posted on this mailing list. Does SAE publish any other journals that have
>them or do you have to call SAE and pay for a specific paper for the majority
>of them? My bachelor's degree is in electrical engineering, so I'm used to
>the IEEE system where practically everything on anything has probably been
>published in some obscure journal, but this doesn't appear to be the case for
>SAE.

I have two small (<20 pg) catalogs from SAE containing many different books 
and/or collections of papers.  The first is called "SAE Publication on
Electronics" (catalog number 2884).  Lots of good books in here, such as
"Automotive Electric/Electronics Systems", "Automotive Handbook" (both from
Bosch), "Automotive Sensory Systems", "1995 Electronic Engine Controls" (a
collection of 16 paper), etc.  The other catalog (2894) has more general
automotive titles.  SAE phone number is 412-776-4970.

Jack

From owner-diy_efi  Fri May 12 18:58:16 1995
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From: Ryan A Erickson <eric0019@gold.tc.umn.edu>
Subject: Re: Density of air 
To: DIY_EFI
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On Fri, 12 May 1995, Jim Conforti wrote:

> 
> Does anyone have the standard density of air handy ...
> 
> I need it for a quick calculation, and my refs. are not here!
> 
> Thanks ..
> 
> Jim Conforti
> <jec@us.dynix.com>
> 
> 
> 
> 

	1.18 kg/cubic meter  at 1 atm and ~70 F.

Later,
Ryan


From owner-diy_efi  Fri May 12 22:55:47 1995
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From: Jack Mott <jmott@borah.ebr.anlw.anl.gov>
Subject: Octane Sensing
To: diy_efi
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Has anyone on this group looked into correlating octane with efi sensor
readings?  I imagine that an knock, spark advance and engine load might be
combined to form some estimate of octane level.  It would be interesting
to know which gasoline vendors are behaving in an honorable manor.

Charles Mott



From owner-diy_efi  Fri May 12 23:03:38 1995
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From: Jack Mott <jmott@borah.ebr.anlw.anl.gov>
Subject: Gas Sensors other than O2
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We have seen quite a bit of correspondence regarding oxygen sensors
recently.  Would other types of sensors (CO2, CO, NOx, H2O) be applicable
to engine control?  How are these types of sensors mechanized on present
day smog inspection equipment? 

Charles Mott


From owner-diy_efi  Sun May 14 18:06:29 1995
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Subject: Re: Ignition module
To: DIY_EFI
Date: Sun, 14 May 1995 14:06:07 -0400 (EDT)
In-Reply-To: <950512144957.210474c6@etcv01.eld.ford.com> from "PATTEEUW@etcv01.eld.ford.com" at May 12, 95 02:49:57 pm
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PATTEEUW@etcv01.eld.ford.com writes:
> >b. How does one detect knock? And what do you do about it from an ignition
> >point of view?
> 
> Knock is usually detected with a resonator type sensor.  The specific mounting
> location that will give the best results is very engine dependent.  Spark is
> usually retarded on an individual cylinder basis.

Can you list an example?

> >c. What is the optimum spark voltage? The higher the better or is there some
> >curve? How do you measure it? What are the dependent variables?
> 
> This is not my field of expertise, but I do know that the current Ford ignition
> systems generate lower voltages than what we had 15+ years ago.  That high a
> voltage just wasn't necessary.  Voltage is measured directly with special high
> voltage probes (like those for measuring CRT voltages).  The bigger the gap on
> the plug, the more voltage required to break it down.

The way that you normally measure these is either the suggestion given on the
list before (measure the voltage across a very small resistor) or by placing
a couple turns of wire around the wire you want to measure. The coil acts
like a transformer and lets you tap the signal. This is also the operating
principle of those "clamp ammeters" for power lines that have a jaw that
fits around the line.

> >d. How long should you maintain a spark? <snip>
> 
> In general, the longer the better.  The big reason is to prevent possible
> "flame out" on air/fuel mixtures with poor distribution.  There are two
> approaches: high engery (long duration) or multiple restrike.

I can build a circuit that uses the coil like an inductor to initiate the
spark, then leave it connected to the battery (with appropriate resistance)
to continue maintaining the spark for as long as I want acting as a
transformer rather than an energy storage device (high energy).

I can also use capacitors which are cheaper and often easier to work with to
generate as many sparks as you want (multiple restrike).

The duration on these is pretty much infinite. Start when I want and stop
when I want. So the question becomes WHEN to start and stop and what to
measure to determine this.

Is there somewhere that a comparison of multiple restrike vs. high energy
has been done?

I would conjecture that you could couple the coil directly to the spark plug.
Keep ramping up the charge (feeding the primary) until it goes to discharge,
then maintain the juice to the spark plug for the required amount of time at
the lower spark maintaining voltage. In this case, the spark will ignite when
there is enough potential to achieve breakdown, unless there is a leakage
problem since the dielectric constant is going to be low with the fuel/air
mixture in the chamber?

Anyone who has ever done arc welding will understand this example intuitively.

After discharge occurs, there is an ionized trail inside the chamber. Enough
turbulence will move the ions around that multiple restrike probably has
problems following the original ionization trail, so it would have to reionize
the same spark gap each time. The advantage is that the charge does not have
to be maintained over the entire ignition interval.

The only way that a high energy system would have to restrike is if the
spark went out due to the "spark maintaining voltage" being too low.

As far as how long, there should be SOME way to tell when to quit. I know
that Ford usually specifies that somewhere between about 65 degrees BTDC to
10 degrees ATDC is the right range to start (as far as the TFI module in
the EEC-IV system goes) and the amount of time to spark ranges up to 1500
milliseconds.

Now, the start time should probably occur so that the force from expanding
gasses hits right when the piston is at TDC so that it does not interfere
with the compression stroke and maximum power is achieved during the downward
stroke. The time for this to occur should be a fixed time in a static
condition, but the effect of compressing gasses (from the piston compression)
probably modifies the idea of a "fixed reaction rate". The compression will
be identical in every stroke at TDC, but the rate of compression may or may
not be a factor (is it?). Aside from calculating the TIME necessary for
expansion to become significant after ignition, there is the fact that as
the engine runs faster, this "constant" time (assuming rate of compression
is not a factor) causes the point where spark should occur to be further and
further back from TDC since TDC comes sooner. Two other factors are the fact
that the EFI module will be varying the fuel mixture, which causes the
spark ignition point to change, and the time necessary to ramp up to the
ignition voltage itself (dwell time) in a high energy system.

Once you have started the spark on time, the time to stop the spark is either
when the piston reaches the bottom of the stroke (or the exhaust valve
closes) or when the fuel has been burned either completely or as far as you're
going to get it. For the latter, it seems to me that the conductivity of the
exhaust will be significantly lower than the fuel/air mixture and that you
should be able to measure the appropriate shutoff time by measuring the
conductivity of the spark gap in the ignition module.

I may be shooting blanks here. If so, I invite someone to rip me to shreds.

> >How do you determine when to start the spark? I suppose this is related to
> >the previous question.
> 
> There are lots of papers on MBT (bean best timing) and IMEP (indicated mean
> effect pressure).  Higher IMEP = more power.

I will look for them. I guess I was really asking for a GOOD example, such as
a nice review/summary or one of those "breakthrough" type papers that reviews
everyone else's work before presenting the new technique.

> I have two small (<20 pg) catalogs from SAE containing many different books 
> and/or collections of papers.  The first is called "SAE Publication on
> Electronics" (catalog number 2884).  Lots of good books in here, such as
> "Automotive Electric/Electronics Systems", "Automotive Handbook" (both from
> Bosch), "Automotive Sensory Systems", "1995 Electronic Engine Controls" (a
> collection of 16 paper), etc.  The other catalog (2894) has more general
> automotive titles.  SAE phone number is 412-776-4970.

Most societies have multiple journals broken down by category. Usually, there
are about 10-20 major journals. I was not being clear, but I was trying to
find out if SAE has such things. I've found a couple minor ones, but I didn't
know if SAE publishes a regular journal related to say spark ignition engines
or fuel injection or combustion engines.

The nice thing about the journals is that you can pretty rapidly learn a lot
about the "traditional ways of doing things" and what books in the industry
are considered "bibles", even though the value of most of the journal articles
may be very low since research papers usually deal with obscure or special
circumstances or attempts at characterizing known qualitative observations.

Since you mentioned mean best timing and indicated mean effect pressure, I
will check the papers and books here for those key words and read up on it
(essentially doing a search on it using journals as indices).

From owner-diy_efi  Sun May 14 23:53:49 1995
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Subject: Ignition contd.
To: diy_efi (DIY EFI)
Date: Sun, 14 May 1995 19:53:43 -0400 (EDT)
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I did about 4 hours of research today and this is the best I found:

1. The spark duration should be as long as the flame delay; the delay between
"ignition" (the spark initiates) to the pressure rise in the cylinder. This
delay is affected by:

	The fuel-air ratio
	Dynamic and thermodynamic state of the mixture around the spark plug
	The ignition system (assuming you don't spark long enough)

More than that is pretty much a waste of energy. At that point, you will
have a good growing flame front going. Before that, the flame front may be
self-sustaining and then go into growing mode, or it may go out. Still can't
find any reasonable references for measuring the flame front.

If you do it right, then you shut the spark off at TDC since the pressure
rise now coincides with TDC, right where it should be.

This point is specified as the minimum advance for best torque (MBT) as
long as you avoid running into either the knock limit or the retard
limit (point where incomplete combustion occurs).

In practice, it appears that the retard limit can probably be ignored but
the advance limit will always be present.

2. There are LOTS of different spark ignition systems. The major different
systems are the capacitive discharge system, inductive ignition, and
gated oscillators.

For inductive discharge, connect the primary of the coil (transformer) to
your battery. It will begin charging up (storing energy). When you are
ready to initiate a spark, disconnect the battery. The primary coil will
try to discharge all that energy into the secondary coil of the transformer,
which is attached to the spark plug. This system has a 25-75 microsecond
rise time and a 1-2 millisecond duration. Higher voltages give more stored
energy which gives you a longer duration..that was the reason for the high
energy spark systems in the early 80's.

Capacitive discharge systems charge up a capacitor, then discharge the
capacitor through the coil's primary. These systems have fast rise times
(3-20microseconds) but only a 5-50 microsecond duration.

Gated oscillator systems turn a high frequency oscillator on and off which
is feeding the coil primary. They have a pretty much infinite and controllable
duration but they are serious power suckers...not very efficient.

There are restriking versions of all of these. And there are a few systems
which use charge pumps to maintain spark sustaining power in the inductive
discharge system for an arbitrary time. SAE 920575 details a hybrid
system which uses both capacitive discharge and an inductor to achieve
fast rise times and an indefinite duration.

3. The spark voltage and current are not really too important as long as you
manage to strike a spark and try to feed as much energy into the flame kernel
plasma as you can (increasing the spark voltage helps).

From owner-diy_efi  Mon May 15 00:13:47 1995
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From: "Andrew Dennison" <ADEN@mechman.mm.swin.edu.au>
Organization:  Swinburne University
To: DIY_EFI
Date:          Mon, 15 May 1995 10:12:28 EST+10
Subject:       Re: Throttle Plate Control
Priority: normal
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> From:          Craig Pugsley <c.pugsley@trl.oz.au>
> Hi,
> I'm currently designing a rev limiter that works by cutting out the
> spark when the revs exceed a certain limit. I was thinking of
> progressively cutting out more sparks as the revs go over a certain
> level to reduce power (eg at 7000 rpm) then all the sparks (eg
> 7500 rpm) IE:
> 
<chomp> 
In the Bosch Automotive Electronics Handbook they talk about rev 
limiting by chopping spark, but they use a hysteresis of 80RPM ie
spark disabled at 7580, and reenabled when revs drop to 7500.  This 
way you won't skip too many sparks so you won't get a huge backfire.

I went to the 2L super touring car racing at Calder Park on Saturday 
night and you could hear when the drivers hit the rev limiters as the 
car started missing (until they remembered to change gears :) ).

I also understand that MOTEC use this 'spark dropping' technique in 
their traction control algorithms.

Andrew
------------------------------------
Andrew Dennison - Research Associate
The CIM Centre
Melbourne, AUSTRALIA
Phone: +61 3 214 8296
Fax:   +61 3 214 4949
WWW:   http://cim.mm.swin.edu.au/welcome.html

From owner-diy_efi  Mon May 15 01:30:03 1995
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Date: Sun, 14 May 1995 18:28:24 -0700 (PDT)
From: "Lawrence S. Harris III" <lharris@crl.com>
To: DIY_EFI
Subject: Re: Throttle Plate Control
In-Reply-To: <2A26A47566@mechman.mm.swin.edu.au>
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> > I'm currently designing a rev limiter that works by cutting out the
> > spark when the revs exceed a certain limit. I was thinking of
> > progressively cutting out more sparks as the revs go over a certain
> > level to reduce power (eg at 7000 rpm) then all the sparks (eg
> > 7500 rpm) IE:
> In the Bosch Automotive Electronics Handbook they talk about rev 
> limiting by chopping spark, but they use a hysteresis of 80RPM ie
> spark disabled at 7580, and reenabled when revs drop to 7500.  This 
> way you won't skip too many sparks so you won't get a huge backfire.

I'm surprised that with an EFI system that people wouldn't consider 
cutting fuel rather than spark.  Of course hysteresis as mentioned above 
would be a must.  I would guess with too little or no hysteresis, that a 
really lean condidtion may occur as the computer would kind of half 
heartedly feed fuel right around the rev limit.  Sending unburnt fuel out 
into the exaust system seems quite nasty.  Lots of drag racers use this 
technique with a two stage rev limiter where they sit on the line 
limiting the revs on their "launch" RPM.  Some cars will sit on the line 
backfiring through the exaust terribly.  This can only lead to thoughts 
of "There's got to be a better way".

Has anyone out there played with cutting fuel rather than spark?  If no 
one uses this method, why not?

Thanks
Larry Harris  lharris@crl.com (pref) or lharris@msm.mea.com
'86 Mustang LX 5.0 Coupe (149K)  '82 BMW 635CSi Euro (121K)
Meyers Tow'd Dune Buggy (1776cc) '83 Toyota Tercel (180K)


From owner-diy_efi  Mon May 15 09:26:48 1995
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Date: Mon, 15 May 1995 11:29:39 +0100
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From: set@mt.luth.se (Sven-Erik Tiberg)
Subject: Re: Throttle Plate Control
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Larry Harris writes;

>I'm surprised that with an EFI system that people wouldn't consider
>cutting fuel rather than spark.  Of course hysteresis as mentioned above
>would be a must.  I would guess with too little or no hysteresis, that a
>really lean condidtion may occur as the computer would kind of half
>heartedly feed fuel right around the rev limit.  Sending unburnt fuel out
>into the exaust system seems quite nasty.  Lots of drag racers use this
>technique with a two stage rev limiter where they sit on the line
>limiting the revs on their "launch" RPM.  Some cars will sit on the line
>backfiring through the exaust terribly.  This can only lead to thoughts
>of "There's got to be a better way".
>
>Has anyone out there played with cutting fuel rather than spark?  If no
>one uses this method, why not?


We did play with fuel cutoff device for a BMW 3.0SI 10y ago.
Our aim was to increase the enginebreaking by cutting of the fuel as
the trottle was close and rew. abowe 1500. We did also use the unit to cut
of the fuel at abowe 7000+ as a rewlimiter.

Used only a few devices as electronic rew.counter curcuit, 2 comparators, a
Hall-element for the trothle position and a powerstage to cut the powerline
to the injectors.

We had to install switch to disengage the enginebreak at winther as it
would break to hard on snow, specially in turns. Else it was great.

--- sven-erik --





From owner-diy_efi  Mon May 15 13:21:09 1995
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From: Jens Knickmeyer <knick@ibr.cs.tu-bs.de>
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Subject: Re: Throttle Plate Control
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In-Reply-To: <Pine.SUN.3.91.950514181854.9977A-100000@crl5.crl.com> from "Lawrence S. Harris III" at May 14, 95 06:28:24 pm
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<Lawrence S. Harris III> wrote:
> I'm surprised that with an EFI system that people wouldn't consider 
> cutting fuel rather than spark.  Of course hysteresis as mentioned above 

My VW Polo-G40 cuts off fuel, to protect the catal. conv. as VW says.

Jens.
------------------------------------
           Jens Knickmeyer
Technische Universitaet Braunschweig
         Mikroporzessorlabor
         38106 Braunschweig
       knick@ibr.cs.tu-bs.de
------------------------------------


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On the idea of rev-limiting... (I didn=92t want to re-quote the previous =
sets
of messages)..

    The idea of dropping fuel injectors during a very-high-stress conditi=
on
in the engine (I.E. at 5k and up RPMs) scares me.. Forgive my ignorance, =
but
doesn=92t the fuel in the air-fuel mixture help cool and lubricate the to=
p-half
of the piston and rings? Remember, internal horsepower losses due to fric=
tion
loss grow at approximately the SQUARE of the RPM's, so at high speeds the=

lubrication of the piston is extremely important.  I don't claim to be an=
 expe
rt on the dynamics of lubrication (or anything else for that matter), but=
 I
do know that if you tried that trick on a 2-stroker you would be running =
to
the machine shop with tears in your eyes and a feeling of loss in your po=
cket.
=2E.. :)

   ---Lou


From owner-diy_efi  Mon May 15 13:48:06 1995
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From: Steve Baldwin <steveb@kcbbs.gen.nz>
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Subject: Re: Ignition module
To: DIY_EFI
Date: Sat, 13 May 1995 23:02:23 +1200 (NZST)
In-Reply-To: <199505121614.MAA23614@metlab6.my.mtu.edu> from "Paul E. Campbell" at May 12, 95 12:14:05 pm
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Paul raises quite a few points that I would like to comment or expand
on.

Firstly, I agree about the amount of CPU power required. As far as a
micro is concerned there is plenty of time to think about what to do
next. Even a V8 at 8000rpm is only firing every couple of milliseconds.
If you take 100us in an interrupt routine to act on this, that still
leaves 95% of the time to decide what the values should be.
I'm curious about the application of fuzzy logic in engine control and
_may_ experiment in that area. Even so, given the assistance of a TPU, I
would expect the 332 to be over CPU'd unless you are really trying to
model the engine down to the tiniest detail or control a lot of other
systems with the same CPU.

Knock detection.
I'm interested in hearing more on this. The recent discussions on spark
plug current flow were another area I had been planning on experimenting
with. However, a bit more reading later and I'm no so sure. From what I
have found out so far, it seems to be an ideal way of determining pre
and post ignition but not knock. If pre or post ignition is detected,
you can dtermine that the risk of knock is very high but that is all.
My understanding of 'knock sensors' is that they rely on the resonant
frequency characteristics of the block. How make specific is this ?
Since my testbed engine is a pre-war flathead, I doubt there is
manufacturers data and I'm a little reluctatnt to determine knock
characteristics by experiment.

Spark duration.
My previous impression was that the longer duration, the better and that
the voltage required was purely a function of the gap  which was as wide
as possible but still mainitained reliable operation in all
circumstances.  This is all still more or less true but, I have since
learnt that the energy transfer during the breakdown phase is
substantially higher than during the sustained phase. This and the fact
that plug wear and heat buildup occur in the later phase, makes me much
more in favour of the MSD approach.

I guess this is best determined by measuring the plug resistance. Keep
adding spark until there is no more burning.

Steve.

From owner-diy_efi  Mon May 15 14:07:02 1995
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To: DIY_EFI
From: Georg.Siotis@analykem.lu.se (Georg Siotis)
Subject: RE: Throttle Plate Control
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>> > I'm currently designing a rev limiter that works by cutting out the
>> > spark when the revs exceed a certain limit. I was thinking of
>> > progressively cutting out more sparks as the revs go over a certain
>> > level to reduce power (eg at 7000 rpm) then all the sparks (eg
>> > 7500 rpm) IE:
>> In the Bosch Automotive Electronics Handbook they talk about rev 
>> limiting by chopping spark, but they use a hysteresis of 80RPM ie
>> spark disabled at 7580, and reenabled when revs drop to 7500.  This 
>> way you won't skip too many sparks so you won't get a huge backfire.
>
>I'm surprised that with an EFI system that people wouldn't consider 
>cutting fuel rather than spark.  Of course hysteresis as mentioned above 
>would be a must.  I would guess with too little or no hysteresis, that a 
>really lean condidtion may occur as the computer would kind of half 
>heartedly feed fuel right around the rev limit.

The most probable thing to get as a result is to increase the temperature in 
the combustion chamber. The fuel actualy acts as a coolant.

>
>Has anyone out there played with cutting fuel rather than spark?  If no 
>one uses this method, why not?
>

I think it is better to ignite later, than cutting off the fuel, in that way 
the engine is not able to raise its r.p.m, while getting sufficient cooling 
from the  incoming petrol


/Georg Siotis/


From owner-diy_efi  Mon May 15 14:09:13 1995
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From: chris@speckle.ncsl.nist.gov (Chris Schanzle)
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To: DIY_EFI
Subject: Mapping O2 values to Air/Fuel ratio
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Does anyone have a function or a table that maps O2 sensor readings to
air fuel ratios?  I've been reading my O2 sensors for years and have
always been curious about this.  For example, .900v = 14.1:1?

Thanks,
Chris Schanzle

From owner-diy_efi  Mon May 15 14:18:14 1995
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From: Georg.Siotis@analykem.lu.se (Georg Siotis)
Subject: Building descriptions for EFI ???
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Hello!
I was wondering if there is anyone having some EFI circuit ideas, programs 
(in C or assembler, any processor). If so, it would be great to have them as 
an inspiration for projects on building EFI:s on a hobby basis. Even simple 
algortihms, or tips on where to find them (books, articles etc) would be 
very appreciated.

Thanks in advance

/Georg Siotis/
Georg.Siotis@analykem.lu.se


From owner-diy_efi  Mon May 15 15:23:31 1995
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From: joe@mpd.tandem.com (Joe Senner)
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Subject: Re: Throttle Plate Control
To: DIY_EFI
Date: Mon, 15 May 1995 10:23:22 -0500 (CDT)
In-Reply-To: <9505151405.AA02921@nomina.lu.se> from "Georg Siotis" at May 15, 95 04:05:02 pm
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]>I'm surprised that with an EFI system that people wouldn't consider 
]>cutting fuel rather than spark.  Of course hysteresis as mentioned above 
]>would be a must.  I would guess with too little or no hysteresis, that a 
]>really lean condidtion may occur as the computer would kind of half 
]>heartedly feed fuel right around the rev limit.
]
]>Has anyone out there played with cutting fuel rather than spark?  If no 
]>one uses this method, why not?
]
]I think it is better to ignite later, than cutting off the fuel, in that way 
]the engine is not able to raise its r.p.m, while getting sufficient cooling 
]from the  incoming petrol

jumping in a little late here, but my BMW (from all the explanations I've
gotten) cuts fuel supply by 50% 500rpm below rev limit, and then cuts it
100% at rev limit. it also cuts fuel supply on trailing throttle. oddly
enough (and I've seen this one played out on the CO meter) it enrichens the
mixture by quite a bit to control overheating.

I can't verify this is all correct, but hopefully I'll be able to after a
bit (when Jim Conforti gets through with his handywork :-)

-- 
Joe Senner
http://www.onr.com/user/joe.html

From owner-diy_efi  Mon May 15 15:27:32 1995
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From: MSargent@gallium.com (Michael F. Sargent)
Message-Id: <9505151527.AA09136@ivan.gallium.com>
To: DIY_EFI
Subject: Re: Ignition module
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> I'm a little reluctatnt to determine knock
> characteristics by experiment.

Why? I little knocking won't hurt anything. As soon as you hear knocking,
back off and no permanent damage will be done. If the EFI system is working
right, you'll never hear the knock. If you do, it means your EFI system needs
more work.

After all, after an engine is more than a few years old, the best way to set
the timing is usually by ear. :-)
+--------------------------------------------------------------------------+
| Michael F. Sargent   | Net: msargent@gallium.com | Phone: 1(613)721-0902 |
| Gallium Software Inc.|                           | FAX:   1(613)721-1278 |
+--------------------------------------------------------------------------+


From owner-diy_efi  Mon May 15 18:01:52 1995
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Date: Mon, 15 May 1995 12:51 EST
From: Peter Orban <ORBAN@NRCAMT.IAMT.NRC.CA>
Subject: Re: Ignition module
To: DIY_EFI
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...
> Knock detection.
> I'm interested in hearing more on this. The recent discussions on spark
...
> My understanding of 'knock sensors' is that they rely on the resonant
> frequency characteristics of the block. How make specific is this ?
...

I have no hands on experience whith these, but I can tell how VW developed
their knock sensing DGIFANT EFI. They used an instrumented engine block
for the development. In the combustion chamber they installed a piezo
pressure transducer to verify the knock condition. They also installed a
piezo accelerometer on the side of the block, that is the sensor for the
production version. For finding the placement of this sensor they
used holographic photo techniques to find the vibrational node points on the
block. That was the place where they put the sensor. When the engine was
knocking, they could identify that easily from the time domain pressure
signals, just by visual analysis. They did FFT analysis of the accelerometer
signal and correlated that signal with the fact if the engine was knocking or
not. When the engine was knocking, they got peaks at 7.5KHz in the frequency
domain. On the production version that filtering is done by an analog
electronic filter. The event is also windowed, the output of the filter
monitored only at ignition time.

I would imagine, that the 7.5 KHz would be the resonant freaquency of the
block with everything on it, and knocking would give the exitation of
the system. Would be interesting to hook up a DSO to the output of a
knock sensor on a VW, and hit the block with something, and analyze the
output to see if this is the case.

Peter
--
Peter Orban
National Research Council of Canada
Internet: peter.orban@nrc.ca


From owner-diy_efi  Mon May 15 18:14:49 1995
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From: "Joel A. Robinson" <robinj@src.usbm.gov>
Subject: Re: Throttle Plate Control
To: DIY_EFI
Cc: DIY_EFI
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On Sun, 14 May 1995, Lawrence S. Harris III wrote:
> 
> I'm surprised that with an EFI system that people wouldn't consider 
> cutting fuel rather than spark.  

> Has anyone out there played with cutting fuel rather than spark?  If no 
> one uses this method, why not?

My '84 Colt Turbo cuts fuel when boost rises above 9.5 psi.  The fuel cut 
is very abrupt and though it may protect the engine, it probably puts 
unnecessary stress on the drivetrain.  Sometimes I hit the fuel cut 
when I pass...foot to the floor, driving in the oncoming lane and 
suddenly..WHAM it cuts fuel.  You can feel the transmission lurch  and 
the motor mounts strain in the gear shifter.

I a more progressive fuel cut approach would be a lot better, and the 
same for a rev-limitter.

Does anyone know what effect cutting fuel at peak boost or peak rpm has 
on detonation?  Is their any risk of damaging the engine by running too 
lean for a split second?  Which is more dangerous:  Cutting fuel 
(suddenly or progressively) and leaning out or cutting spark and 
backfiring?

Thanks,

Joel Robinson
robinj@src.usbm.gov



From owner-diy_efi  Mon May 15 21:29:22 1995
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From: today@di.com (Todd Day)
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>Has anyone out there played with cutting fuel rather than spark?  If no 
>one uses this method, why not?

The ECU in the Eagle Talon cuts both fuel and spark to *all* cylinders
at rev limit and has a hysteresis of 200RPM (cuts at 7500, re-enables
at 7300).  It also does this same fuel cut when the fueling limits
have been exceeded (i.e., too much airflow).

The ECU is pretty anal about not fueling a non-sparking cylinder.  It
can determine when one of the drivers that controls the FETs that
control the coils fails and will let you limp along on two cylinders
while not fueling the other two cylinders.

-todd-


From owner-diy_efi  Mon May 15 23:07:50 1995
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Date: Mon, 15 May 1995 16:06:15 -0700 (PDT)
From: "Lawrence S. Harris III" <lharris@crl.com>
To: DIY_EFI
Subject: Re: Throttle Plate Control
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> jumping in a little late here, but my BMW (from all the explanations I've
> gotten) cuts fuel supply by 50% 500rpm below rev limit, and then cuts it

Are you sure of this?  This seems like a recipie for how to blow up a 
motor.  If the car was running at a full throttle mixture of 12:1, and 
suddenly before reaching the rev limit it went to 24:1, this would have 
most uncool results.

Larry Harris  lharris@crl.com (pref) or lharris@msm.mea.com
'86 Mustang LX 5.0 Coupe (149K)  '82 BMW 635CSi Euro (121K)
Meyers Tow'd Dune Buggy (1776cc) '83 Toyota Tercel (180K)


From owner-diy_efi  Mon May 15 23:23:46 1995
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Date: Mon, 15 May 1995 17:21:46 -700 (MDT)
From: Jim Conforti <jec@us.dynix.com>
Subject: Re: Throttle Plate Control
To: DIY_EFI
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On Mon, 15 May 1995, Lawrence S. Harris III wrote:

> > jumping in a little late here, but my BMW (from all the explanations I've
> > gotten) cuts fuel supply by 50% 500rpm below rev limit, and then cuts it
> 
> Are you sure of this?  This seems like a recipie for how to blow up a 
> motor.  If the car was running at a full throttle mixture of 12:1, and 
> suddenly before reaching the rev limit it went to 24:1, this would have 
> most uncool results.

  What it really does is cut half of the cylinders ....

  hence fuel by 50% ...

  Jim COnforti




From owner-diy_efi  Tue May 16 02:21:41 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199505160221.MAA13816@mullian.ee.mu.OZ.AU>
Subject: Re: Throttle Plate Control
To: DIY_EFI
Date: Tue, 16 May 1995 12:21:27 +1000 (EST)
In-Reply-To: <Pine.3.89.9505120727.A4611-0100000@oeonline.com> from "Mike Wesley - SLIP" at May 12, 95 07:29:58 am
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> 
> On Fri, 12 May 1995, Craig Pugsley wrote:
> 
> > 
> > Hi,
> > I'm currently designing a rev limiter that works by cutting out the
> > spark when the revs exceed a certain limit. I was thinking of
> > progressively cutting out more sparks as the revs go over a certain
> > level to reduce power (eg at 7000 rpm) then all the sparks (eg
> > 7500 rpm) IE:
> > 
> > 
> I would cut fuel instead of spark (or at least both) if your going to be 
> ramping the spark out. I'm assuming you're killing the spark instead of 
> retarding it when your limiter is starting to come on. I tried this a few 
> years back and blew a few mufflers off the car.
> Mike...
> C & M Racing Systems
> 
> 

I second this.  We recently had a bug with our research engine which cut
the spark under partial load conditions and subsequently blew a double skin 
stainless steel muffler inside out.

Robert
-- 
---------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Tue May 16 03:30:28 1995
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From: robert dingli <r.dingli@ee.mu.OZ.AU>
Message-Id: <199505160330.NAA16345@mullian.ee.mu.OZ.AU>
Subject: Re: Throttle Plate Control
To: DIY_EFI
Date: Tue, 16 May 1995 13:30:16 +1000 (EST)
In-Reply-To: <9505151405.AA02921@nomina.lu.se> from "Georg Siotis" at May 15, 95 04:05:02 pm
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Sorry, I should have included this reply with my previous post.

> >I'm surprised that with an EFI system that people wouldn't consider 
> >cutting fuel rather than spark.  Of course hysteresis as mentioned above 
> >would be a must.  I would guess with too little or no hysteresis, that a 
> >really lean condidtion may occur as the computer would kind of half 
> >heartedly feed fuel right around the rev limit.
> 
> The most probable thing to get as a result is to increase the temperature in 
> the combustion chamber. The fuel actualy acts as a coolant.
> 
> >
> >Has anyone out there played with cutting fuel rather than spark?  If no 
> >one uses this method, why not?
> >
> 
> I think it is better to ignite later, than cutting off the fuel, in that way 
> the engine is not able to raise its r.p.m, while getting sufficient cooling 
> from the  incoming petrol
> 
> 
> /Georg Siotis/
> 

An important point to note is that the engine internals get hot mainly due to 
the combustion of fuel and air.  When the fuel stops, so does the combustion
(at worst a cycle later when the intake fuel puddle evaporates).  The air
circulating through the cylinder is more than enough to cool the system due
to heat generated by friction.  The lean mixture that may be experienced for
a single cycle is not significant.

I have heard of a recent US engine which can actually operate without any 
coolant by alternatively switching out half the cylinders and relying on the
throughput of air for cooling.

Igniting the mixture later (retarded far from MBT) will raise exhaust temps
dramatically, potentially melting the exhaust valves and exhaust system.

One problem with a smooth progressive rev limiter is that the user may not
realise that he/she is at the engine's limit.  I have struck this problem
driving deisels where the power is dropped very smoothly near max rpm.

Robert
-- 
----------------------------------------------------------------------
             Robert Dingli           r.dingli@ee.mu.oz.au

Power and Control Systems                 Thermodynamics Research Lab
Electrical Engineering                    Mechanical Engineering
   (+613) 344 7966                           (+613) 344 6728
  University of Melbourne, Parkville, 3052, Victoria, AUSTRALIA
----------------------------------------------------------------------


From owner-diy_efi  Tue May 16 04:47:03 1995
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From: Craig Pugsley <c.pugsley@trl.oz.au>
Message-Id: <199505160446.OAA26667@shiva.trl.OZ.AU>
Subject: Re: Rev limiting
To: DIY_EFI
Date: Tue, 16 May 1995 14:46:45 +1000 (EST)
In-Reply-To: <199505160221.MAA13816@mullian.ee.mu.OZ.AU> from "robert dingli" at May 16, 95 12:21:27 pm
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> 
> > 
> > On Fri, 12 May 1995, Craig Pugsley wrote:
> > 
> > > 
> > > Hi,
> > > I'm currently designing a rev limiter that works by cutting out the
> > > spark when the revs exceed a certain limit. I was thinking of
> > > progressively cutting out more sparks as the revs go over a certain
> > > level to reduce power (eg at 7000 rpm) then all the sparks (eg
> > > 7500 rpm) IE:
> > > 
> > > 
> > I would cut fuel instead of spark (or at least both) if your going to be 
> 
> I second this.  We recently had a bug with our research engine which cut
> the spark under partial load conditions and subsequently blew a double skin 
> stainless steel muffler inside out.

While cutting fuel is preferable, the box I am making is for a carb fed
application. I had intended to make a spark at a semi-regular interval
to avoid exhaust blow up problems. I made one several years ago (with a
simple tachometer/comparator curcuit), which seemed to work quite well
in it's limiting role, some medium size pops from the exhaust, however it's
calibration varied wildly with temperature so I want to use a micro.

I'll re-ask the question, Is having sparks cut out 'randomly' likely to
be capable of causing mechanical damage to the engine, especially when
it's happening at/near maximum power RPM range?

Cheers,
Craig. 
pugsley@trl.oz.au

From owner-diy_efi  Tue May 16 04:48:49 1995
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Date: Tue, 16 May 1995 00:48:43 -0400
From: cons090@oitunix.oit.umass.edu (Jody Shapiro)
Subject: Re: Throttle Plate Control
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>I have heard of a recent US engine which can actually operate without any 
>coolant by alternatively switching out half the cylinders and relying on the
>throughput of air for cooling.
>
>Robert

Yes, this is Cadillac's NorthStar engine...

-Jody


From owner-diy_efi  Tue May 16 05:16:35 1995
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: Throttle Plate Control
To: DIY_EFI
Date: Tue, 16 May 1995 00:15:46 -0500 (CDT)
In-Reply-To: <Pine.SUN.3.91.950515160158.1764A-100000@crl5.crl.com> from "Lawrence S. Harris III" at May 15, 95 04:06:15 pm
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Lawrence S. Harris III writes:
> 
> > jumping in a little late here, but my BMW (from all the explanations I've
> > gotten) cuts fuel supply by 50% 500rpm below rev limit, and then cuts it
> 
> Are you sure of this?  This seems like a recipie for how to blow up a 
> motor.  If the car was running at a full throttle mixture of 12:1, and 
> suddenly before reaching the rev limit it went to 24:1, this would have 
> most uncool results.

16:1 would scare the hell out of me, but I believe 24:1 should do its
intended function pretty well and do wonders for your NOx emissions :).
I don't have any reference to quote, but if I remember right 24:1 is way
past where peak (combustion? flame? whats the correct term?) temp starts
dropping, and you ought to be running significantly cooler at 24:1 than
you were at 12:1.  Thats assuming you can actually burn a 24:1 mix worth
a flip.  I've been out to 25:1 at WOT on CNG (can we say
"undercarb'd"?).

-- 
Jonathan R. Lusky                        lusky@knuth.mtsu.edu
http://www.edge.net/~lusky/                 (615) 726-8700
-------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi  Tue May 16 07:40:03 1995
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Message-Id: <199505160729.TAA06224@kcbbs.gen.nz>
Subject: Re: Ignition module
To: DIY_EFI
Date: Tue, 16 May 1995 19:29:24 +1200 (NZST)
In-Reply-To: <01HQJ6QXZKBK8WVYYZ@NRCNET.NRC.CA> from "Peter Orban" at May 15, 95 12:51:00 pm
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> 
> ...
> > Knock detection.
> > I'm interested in hearing more on this. The recent discussions on spark
> ...
> > My understanding of 'knock sensors' is that they rely on the resonant
> > frequency characteristics of the block. How make specific is this ?
> ...
> 
> I have no hands on experience whith these, but I can tell how VW developed
> their knock sensing DGIFANT EFI. They used an instrumented engine block
> for the development. In the combustion chamber they installed a piezo
> pressure transducer to verify the knock condition. 

This is an approach I have considered in the past too. Putting a strain
gauge on the head next to the plug and looking for deflection in the
casting. One area where a flathead has an advantage, I guess.


> production version. For finding the placement of this sensor they
> used holographic photo techniques to find the vibrational node points on the
> block. That was the place where they put the sensor. When the engine was

Damn !  I just threw mine out. :-)

> I would imagine, that the 7.5 KHz would be the resonant freaquency of the
> block with everything on it, and knocking would give the exitation of
> the system. Would be interesting to hook up a DSO to the output of a
> knock sensor on a VW, and hit the block with something, and analyze the
> output to see if this is the case.
> 

This would be interesting to know. If the resonant frequency off a knock
is the same as, or related to, the frequency of ringing with a good bash
from a hammer. I can imagine some rather puzzled looking car salesmen if
you wonder around the lot with a large hammer, banging on the engines
and then loading the engine up until it knocks. :-)

Steve.

From owner-diy_efi  Tue May 16 14:07:28 1995
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Date: Tue, 16 May 1995 10:08:28 -0400 (EDT)
From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
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Subject: Re: Throttle Plate Control
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Todd Day said:

"The ECU is pretty anal about not fueling a non-sparking cylinder.  It
can determine when one of the drivers that controls the FETs that
control the coils fails and will let you limp along on two cylinders
while not fueling the other two cylinders."


True !

This is part of the OBD-II diagnostics that CA has forced on all manufacturers. 
One "misfiring" (incomplete combustion) can seriously reduce the efficiency of
a catalyst.  A few hundred to a few thousand miles can cause permanent damage
to the cat.  So if the ECU can determine that a cylinder is misfiring for any
reason (bad plug, wire, hung valve, etc.) then no fuel is allowed into the
cylinder and the "check engine light" goes on.


Jack

From owner-diy_efi  Tue May 16 14:14:09 1995
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From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
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Subject: Re: Throttle Plate Control
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Lawrence S. Harris III said

" ... If the car was running at a full throttle mixture of 12:1, and 
suddenly before reaching the rev limit it went to 24:1, this would have 
most uncool results."


This is definitely true (I can't tell you how I know ;-} ) especially if you
keep your "foot in it" !

Jack

From owner-diy_efi  Tue May 16 14:28:56 1995
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Date: Tue, 16 May 1995 10:29:56 -0400 (EDT)
From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
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Craig Pugsley asks:

"I'll re-ask the question, Is having sparks cut out 'randomly' likely to
be capable of causing mechanical damage to the engine, especially when
it's happening at/near maximum power RPM range?"


If you are microprocessor controlled you have a lot more flexibility.  I would
use a step by step approach.

First, as you approach red line, I would retard the spark.  You probably don't
want to retard more than say 10 BTDC.  If RPM goes past a second limit, you
should probably start firing every other cylinder.  Finally, past another
higher limit, turn of spark entirely.

Each of these three point should have a hysteresis of at least 100 RPM.


Jack

From owner-diy_efi  Tue May 16 14:35:36 1995
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: Throttle Plate Control
To: DIY_EFI
Date: Tue, 16 May 1995 09:34:48 -0500 (CDT)
In-Reply-To: <950516101510.21052ede@etcv01.eld.ford.com> from "PATTEEUW@etcv01.eld.ford.com" at May 16, 95 10:15:10 am
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PATTEEUW@etcv01.eld.ford.com writes:
> 
> " ... If the car was running at a full throttle mixture of 12:1, and 
> suddenly before reaching the rev limit it went to 24:1, this would have 
> most uncool results."
> 
> This is definitely true (I can't tell you how I know ;-} ) especially if you
> keep your "foot in it" !

What AFR were you at to cause damage?
(were you running a UEGO or is this a rectal measurement? :)

-- 
Jonathan R. Lusky                        lusky@knuth.mtsu.edu
http://www.edge.net/~lusky/                 (615) 726-8700
-------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi  Tue May 16 15:00:56 1995
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From: Lfaustini@aol.com
Message-Id: <950516110047_120491739@aol.com>
To: DIY_EFI
Subject: Re: Throttle Plate Control
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   Ok, silly question..   I read once, I don=92t remember where, that the=
re is
a limited range of A/F that can be ignited by a spark. This is not hard t=
o
believe. I think it was 12-1 on the rich side, and 16-1 on the lean side.=

That was for -spark- ignition. If, on the other hand, you were using a fl=
ame
to produce ignition you could ignite a mixture as lean as 24-1. The artic=
le
went on to talk of engines that used two different chambers in the head, =
one
to hold a rich "pocket" of fuel that was spark ignited, and the other cha=
mber
was used to isolate the induced (much larger amount) lean mixture. There =
was
a small passage between the chambers, for a =93jet=94 of flame to come ou=
t of.
The rich mixture would flame-ignite the lean mixture. I think it was call=
ed
"stratospheric" ignition. Anyway, my question is this.... Why didn=92t th=
is
engine melt down? I think Honda used to use this technique on their Civic=
=2E
Any ideas?

---- Lou

From owner-diy_efi  Tue May 16 16:09:23 1995
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Date: Tue, 16 May 1995 12:09:27 -0400
To: DIY_EFI
From: cooldave@nando.net (David Cooley)
Subject: Re: Throttle Plate Control
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Reply-To: DIY_EFI

>   Ok, silly question..   I read once, I don't remember where, that there is
>a limited range of A/F that can be ignited by a spark. This is not hard to
>believe. I think it was 12-1 on the rich side, and 16-1 on the lean side.
>That was for -spark- ignition. If, on the other hand, you were using a flame
>to produce ignition you could ignite a mixture as lean as 24-1. The article
>went on to talk of engines that used two different chambers in the head, one
>to hold a rich "pocket" of fuel that was spark ignited, and the other chamber
>was used to isolate the induced (much larger amount) lean mixture. There was
>a small passage between the chambers, for a "jet" of flame to come out of.
>The rich mixture would flame-ignite the lean mixture. I think it was called
>"stratospheric" ignition. Anyway, my question is this.... Why didn't this
>engine melt down? I think Honda used to use this technique on their Civic.
>Any ideas?

Only good reason I can think of is that it was only a lean mixture at cruise
conditions.  Under acceleration, it was enrichened like any other engine.
Honda used it for quite a few years... had a silly 3 barrel carburetor... 1
teeny tiny barrel for the rich combustion chamber, a progressive 2 barrell
for the other.  It was the CVCC engine.
Later,
Dave
==============================================================================
David Cooley                                            (919) 319-2734 Office
cooldave@nando.net                                      (919) 319-2896 FAX
Powered by WINDOWS 95!                                  (800) 753-6336 VM
==============================================================================


From owner-diy_efi  Wed May 17 00:06:58 1995
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Date: Tue, 16 May 1995 17:05:54 -0700 (PDT)
From: James C Patterson <james@uclink.berkeley.edu>
Subject: Re: Rev limiting
To: DIY_EFI
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On Tue, 16 May 1995, Craig Pugsley wrote:

> I'll re-ask the question, Is having sparks cut out 'randomly' likely to
> be capable of causing mechanical damage to the engine, especially when
> it's happening at/near maximum power RPM range?

For what it is worth most of the aftermarket rev limiters use a random 
spark drop out.  This drops out the spark to random cylinders, but not to 
the same cylinder twice.  Works very well without the sudden drop in 
power a fuel cutoff has.

James Patterson
james@uclink.berkeley.edu


From owner-diy_efi  Wed May 17 03:27:46 1995
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Date: Tue, 16 May 1995 21:27:40 -0600 (MDT)
From: Jack Mott <jmott@borah.ebr.anlw.anl.gov>
Subject: Northstar coolant loss
To: diy_efi
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A fairly remarkable comment was made that the Northstar V8 (and I assume
the derivative Oldsmobile Aurora V8) could run in a mode without coolant,
pumping air and normally combusting alternately on two cylinder banks.  I
assume that this is some sort of failure mode that allows the owner to
make his way to a service station.  Is this correct?  Could anyone from GM
(Ed or Andrew) elaborate? 

This would seem to be a noteworthy development in engine science and
speaks well of GM engineering (often unfairly criticized by import car
owners).  Getting off subject here a little bit, it is known that car
transport ships often return to Japan empty.  I have always wanted to have
snotty-nosed Accord and Camry owners placed on these ships for the return
voyage.  The trade deficit would be quickly solved, and, more importantly,
the US would relieve itself of its most noxious citizens. 

Please reply only to the first paragraph.

Charles Mott




From owner-diy_efi  Wed May 17 12:31:04 1995
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From: Lawrence E. Piekarski <c1ilep@kocrsv01.delcoelect.com>
Message-Id: <9505171230.AA08684@koiasw15.delcoelect.com>
Subject: Re: Northstar coolant loss
To: DIY_EFI
Date: Wed, 17 May 1995 07:30:52 -0500 (EST)
In-Reply-To: <Pine.3.89.9505162022.A13913-0100000@borah.ebr.anlw.anl.gov> from "Jack Mott" at May 16, 95 09:27:40 pm
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>
>A fairly remarkable comment was made that the Northstar V8 (and I assume
>the derivative Oldsmobile Aurora V8) could run in a mode without coolant,
>pumping air and normally combusting alternately on two cylinder banks.  I
>assume that this is some sort of failure mode that allows the owner to
>make his way to a service station.  Is this correct?  Could anyone from GM
>(Ed or Andrew) elaborate? 
>

That is correct. When a loss of coolant is detected (as opposed to high
coolant temperature/overheating) fuel is disabled in 1/2 of the cylinders
at a time. This allows 1/2 of the cylinders to cool while the engine
essentially runs as a V-4.

According to a press release I read, a team of engineers (in Detroit) 
drained the coolant from either an Allante (team of 2?) or a Seville
and drove to Toledo for lunch and returned. They drove expressway and 
maintained 55 mph.

I wrote test software for PCM's, and of all of the different types I worked
on, I was most impressed with the N*. There seems to have been a lot of
up-front planning and a ground-up design approach that seems to have really
paid off. There are a lot of really innovative ideas in that engine to
improve both economy and power. But from a drivability standpoint, it is
a quite, efficient engine with gobs-o-throw-you-back-in-those-nice-leather-
seats-power. :-O (And that comes from someone with a 454 daily-driver :-) 
-- 
(* Larry Piekarski, Software Engineer  1997 Cadillac Instrument Panel *)
(* c1ilep@kocrsv01.delcoelect.com       Delco Electronics, Kokomo, IN *)
(*       The main thing about acting is honesty. If you can fake      *)
(*       that, you've got it made - George Burns to Jack Lemmon.      *)

From owner-diy_efi  Wed May 17 12:45:37 1995
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To: DIY_EFI
From: cooldave@nando.net (David Cooley)
Subject: Re: Northstar coolant loss
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>A fairly remarkable comment was made that the Northstar V8 (and I assume
>the derivative Oldsmobile Aurora V8) could run in a mode without coolant,
>pumping air and normally combusting alternately on two cylinder banks.  I
>assume that this is some sort of failure mode that allows the owner to
>make his way to a service station.  Is this correct?  Could anyone from GM
>(Ed or Andrew) elaborate? 

Cadillac advertises that it can be driven up to 200 miles after coolant loss
to get to service.



>
>This would seem to be a noteworthy development in engine science and
>speaks well of GM engineering (often unfairly criticized by import car
>owners).  Getting off subject here a little bit, it is known that car
>transport ships often return to Japan empty.  I have always wanted to have
>snotty-nosed Accord and Camry owners placed on these ships for the return
>voyage.  The trade deficit would be quickly solved, and, more importantly,
>the US would relieve itself of its most noxious citizens. 

Hear Hear!!!!!!

Later,
Dave
===================================================================
David Cooley                                 Fax: (919) 319-2896       
Powered by WINDOWS 95!                       VM:  (800) 753-6336
cooldave@nando.net                                 EXT. 2718
cooley@opsusa.sms.siemens.com
===================================================================


From owner-diy_efi  Wed May 17 14:19:47 1995
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Subject: Re: Northstar coolant loss 
In-Reply-To: Your message of "Wed, 17 May 95 07:30:52 CDT."
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Running an engine without coolant is a remarkable achievement, 
no doubt.  Being in the same business, I can imagine the 
details involved in shutting down multiple cylinders.  As a
means of managing a failure mode, it's fabulous.  Please don't
interpret the following as a Ford guy diminishing the 
achievements of GM.  I commend GM for taking the lead, but ...

I can't help but wonder though why the auto industry is so 
often willing to spend money for after-the-fact fixes instead
of up-front design.  I don't want the coolant in my engine to
leak out in the first place.  

Perhaps it's done this way for marketing reasons.  The TV
commercials are impressive.

---
Anthony Tsakiris

The opinions expressed are my own and not necessarily those of my employer.

From owner-diy_efi  Wed May 17 15:18:34 1995
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Please send messages to diy_efi, not owner-diy_efi. Thanks.

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Subject: Re: Northstar coolant loss
Date: Wed, 17 May 95 10:09:39 -0400
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>>A fairly remarkable comment was made that the Northstar V8 (and I assume
>>the derivative Oldsmobile Aurora V8) could run in a mode without coolant,
>>pumping air and normally combusting alternately on two cylinder banks.  I
>>assume that this is some sort of failure mode that allows the owner to
>>make his way to a service station.  Is this correct?  Could anyone from GM
>>(Ed or Andrew) elaborate? 

>Cadillac advertises that it can be driven up to 200 miles after coolant loss
>to get to service.


I'm not 'anyone from GM', anymore, so they can correct me if I'm wrong, but 
what you say is true.  Its essentially, an air-cooled - but 'crippled' - engine
in this mode. I think it was advertised as a 50 mile thing, though.

------- End of Forwarded Message


From owner-diy_efi  Wed May 17 16:06:57 1995
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Date: Wed, 17 May 1995 12:07:11 -0400
To: DIY_EFI
From: cooldave@nando.net (David Cooley)
Subject: Re: Northstar coolant loss 
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>
>Running an engine without coolant is a remarkable achievement, 
>no doubt.  Being in the same business, I can imagine the 
>details involved in shutting down multiple cylinders.  As a
>means of managing a failure mode, it's fabulous.  Please don't
>interpret the following as a Ford guy diminishing the 
>achievements of GM.  I commend GM for taking the lead, but ...
>
>I can't help but wonder though why the auto industry is so 
>often willing to spend money for after-the-fact fixes instead
>of up-front design.  I don't want the coolant in my engine to
>leak out in the first place.  

I'm sure this addressed first.. If it wasn't and they wanted to make money
from service, this "safety factor" wouldn't have been included.
I am sure this is for the "I never change my oil/coolant/transfluid/rear
axle fluid lazy ignorant worst case car owner".  99% of the owners will
never have to take advantage of this feature... But, if 75,000 miles down
the road, a radiator hose bursts 100 miles from civilization... I'd rather
be in that cadillac than a ford that will burn up in a few miles  ;-)
Later,
Dave
==============================================================================
David Cooley                                            (919) 319-2734 Office
cooldave@nando.net                                      (919) 319-2896 FAX
Powered by WINDOWS 95!                                  (800) 753-6336 VM
==============================================================================


From owner-diy_efi  Wed May 17 17:21:45 1995
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To: DIY_EFI
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Subject: Re: Northstar coolant loss 
In-Reply-To: Your message of "Wed, 17 May 95 12:07:11 EDT."
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>>Running an engine without coolant is a remarkable achievement, 
>>no doubt.  Being in the same business, I can imagine the 
>>details involved in shutting down multiple cylinders.  As a
>>means of managing a failure mode, it's fabulous.  Please don't
>>interpret the following as a Ford guy diminishing the 
>>achievements of GM.  I commend GM for taking the lead, but ...
>>
>>I can't help but wonder though why the auto industry is so 
>>often willing to spend money for after-the-fact fixes instead
>>of up-front design.  I don't want the coolant in my engine to
>>leak out in the first place.  

>I'm sure this addressed first.. If it wasn't and they wanted to make money
>from service, this "safety factor" wouldn't have been included.
>I am sure this is for the "I never change my oil/coolant/transfluid/rear
>axle fluid lazy ignorant worst case car owner".  99% of the owners will
>never have to take advantage of this feature... But, if 75,000 miles down
>the road, a radiator hose bursts 100 miles from civilization... I'd rather
>be in that cadillac than a ford that will burn up in a few miles  ;-)
>Later,
>Dave

But I'd prefer it even more if radiator hoses which didn't burst at 75,000
miles were used.

To bring this back to a DYI EFI discussion, it's possible to correct or 
protect for a wide variety of deficiencies with computers.  Those of you
building your own controllers realize you could keep building and adding
features forever.  Is it the most efficient way to solve a problem though?
With software and computer hardware?  If the manufacturer knows that 
customers don't follow maintenance schedules, the design requirements for
their products should change.  Perhaps that should include engine 
hardware in addition to computer hardware and software.

The auto industry lags far behind other industries in applying a systems
design approach.  That needs to change, quickly, if externally imposed
goals for emissions, fuel efficiency, and time-to-market are to be met.


---
Anthony Tsakiris

The opinions expressed are my own and not necessarily those of my employer.

From owner-diy_efi  Wed May 17 18:23:11 1995
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Date: Wed, 17 May 1995 14:23:27 -0400
To: DIY_EFI
From: cooldave@nando.net (David Cooley)
Subject: Re: Northstar coolant loss 
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Reply-To: DIY_EFI

>
>But I'd prefer it even more if radiator hoses which didn't burst at 75,000
>miles were used.

Me too!

>
>To bring this back to a DYI EFI discussion, it's possible to correct or 
>protect for a wide variety of deficiencies with computers.  Those of you
>building your own controllers realize you could keep building and adding
>features forever.  Is it the most efficient way to solve a problem though?
>With software and computer hardware?  If the manufacturer knows that 
>customers don't follow maintenance schedules, the design requirements for
>their products should change.  Perhaps that should include engine 
>hardware in addition to computer hardware and software.
>
>The auto industry lags far behind other industries in applying a systems
>design approach.  That needs to change, quickly, if externally imposed
>goals for emissions, fuel efficiency, and time-to-market are to be met.
>

 Can you imagine the processing power needed if every safeguard they could
design into the vehicle management system was implemented? (this would
include monitoring tire pressure, suspension, steering etc...) there
wouldn't be any trunk space left!
Later,
Dave
==============================================================================
David Cooley                                            (919) 319-2734 Office
cooldave@nando.net                                      (919) 319-2896 FAX
Powered by WINDOWS 95!                                  (800) 753-6336 VM
==============================================================================


From owner-diy_efi  Wed May 17 18:37:00 1995
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From: Bill Lewis <wrl@access.digex.net>
Message-Id: <199505171835.AA19749@access4.digex.net>
Subject: Re: Northstar coolant loss
To: DIY_EFI
Date: Wed, 17 May 1995 14:35:36 -0400 (EDT)
In-Reply-To: <9505171721.AA21872@pt9254.ped.pto.ford.com> from "tsakiris@ed8200.ped.pto.ford.com" at May 17, 95 01:21:36 pm
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> >I'm sure this addressed first.. If it wasn't and they wanted to make money
> >from service, this "safety factor" wouldn't have been included.
> >I am sure this is for the "I never change my oil/coolant/transfluid/rear
> >axle fluid lazy ignorant worst case car owner".  99% of the owners will
> >never have to take advantage of this feature... But, if 75,000 miles down
> >the road, a radiator hose bursts 100 miles from civilization... I'd rather
> >be in that cadillac than a ford that will burn up in a few miles  ;-)
> >Later,
> >Dave
> 
> But I'd prefer it even more if radiator hoses which didn't burst at 75,000
> miles were used.

When I was a kid, radiator and bypass hoses were always blowing, and you'd
fix it with a roll of tape from the trunk and limp back to civilization.
Water pumps on Ford and other products would go bad slowly, and the coolant
would leak out over a period of weeks.  Nowadays, it seems some things have
gone the wrong way.  Due to the increased underhood temperatures imposed by
modern emissions control, hoses have gotten much better.  But when the
waterpump on my wife's Caravan went bad and dumped out all the coolant
in 1/2 mile, I was not impressed.

Although I'm personally devoted to DIY_EFI, I'm somewhat worried by the
addition of high tech to cars.  When your ultradrive transmission craps out
and you limp home, you better not stop at the first hillbilly town and
expect them to hook up to the on-board CAN bus and figure out what's wrong.

.../Bill

-- 
Bill Lewis - wrl@access.digex.net

From owner-diy_efi  Wed May 17 19:30:02 1995
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From: PATTEEUW@etcv01.eld.ford.com
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David Cooley writes:

>Can you imagine the processing power needed if every safeguard they could
>design into the vehicle management system was implemented? (this would
>include monitoring tire pressure, suspension, steering etc...) there
>wouldn't be any trunk space left!
>Later,
>Dave


You just described OBD-III  !!  Oh, you forgot the transmitter that CARB
wants/suggested that call them and tell when your vehicle is not in compliance
with government standards.  (No, that was B*LLSH*T, it was suggested !)


Jack

From owner-diy_efi  Wed May 17 20:26:31 1995
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Date: Wed, 17 May 1995 16:26:40 -0400
To: DIY_EFI
From: cooldave@nando.net (David Cooley)
Subject: Re: Northstar coolant loss 
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>David Cooley writes:
>
>>Can you imagine the processing power needed if every safeguard they could
>>design into the vehicle management system was implemented? (this would
>>include monitoring tire pressure, suspension, steering etc...) there
>>wouldn't be any trunk space left!
>>Later,
>>Dave
>
>
>You just described OBD-III  !!  Oh, you forgot the transmitter that CARB
>wants/suggested that call them and tell when your vehicle is not in compliance
>with government standards.  (No, that was B*LLSH*T, it was suggested !)
>

I think if we put a small pin thru the antenna coax, then force a trouble
code so it transmits... Blow the final and down the road you go!
Later,
Dave
==============================================================================
David Cooley                                            (919) 319-2734 Office
cooldave@nando.net                                      (919) 319-2896 FAX
Powered by WINDOWS 95!                                  (800) 753-6336 VM
==============================================================================


From owner-diy_efi  Wed May 17 20:42:31 1995
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From: Bradford K Palmer <palme002@maroon.tc.umn.edu>
Subject: Re: Northstar coolant loss
To: DIY_EFI
Cc: Brad Palmer <palme002@maroon.tc.umn.edu>
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I know you said not to comment on the second paragraph, but I could not 
resist.  I agree with you about those snotty import owners.  I had one 
tell me one time that his car was better than any American car because 
his odometer had an extra digit than mine.  So by his reasoning my  car 
would last for only one hundred thousand miles while his should last to 
one million.  True story.
 Brad

From owner-diy_efi  Thu May 18 02:51:39 1995
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Date: Wed, 17 May 95 11:28:51 EST
From: Ed Lansinger <elansi01@mpg.gmpt.gmeds.com>
Subject: RE: Northstar coolant loss 
To: DIY_EFI
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Jack Mott wrote:

>A fairly remarkable comment was made that the Northstar V8 (and I assume
>the derivative Oldsmobile Aurora V8) could run in a mode without coolant,
>pumping air and normally combusting alternately on two cylinder banks.  I
>assume that this is some sort of failure mode that allows the owner to
>make his way to a service station.  Is this correct?  Could anyone from GM
>(Ed or Andrew) elaborate?

That is absolutely correct.  The algorithm was initially suggested by
Bill Bolander (now here at the Powertrain Control Center) as a result of
research he did his Senior year in college while he interned at GM.
Bill Bolander, in case the name sounds familiar, is the recipient of the
first MIT-Lemelson award for innovation that was recently publicized.  The
research focused on heat dissipation in aluminum block engines.  The success
of the algorithm is predicated on the block being aluminum, I believe.  If
the engine goes into "camel mode", the oil should be changed ASAP, but
the internals remain unharmed.

Algorithms are considered proprietary and strategic, so I'm not sure how
much more detail I can give about it.  If anyone has a real need to know
more I can ask.

-------------------------------------------------------
Ed Lansinger
General Motors Powertrain
Powertrain Control Center
Premium V Software & Calibration Group (Northstar & Aurora)
Milford Proving Ground, Milford, MI
elansi01@mpg.gmpt.gmeds.com  8-341-3049  (810) 684-3049
-------------------------------------------------------



From owner-diy_efi  Thu May 18 08:55:33 1995
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Date: Wed, 17 May 1995 21:59:00 +0000
From: dave.williams@chaos.lrk.ar.us (Dave Williams)
Subject: Re: Northstar coolant loss
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-> Running an engine without coolant is a remarkable achievement,
-> no doubt.

 Ho-hum.  Tatra, Porsche, Volkswagen, NSU...


-> I don't want the coolant in my engine to leak out in the first
-> place.

 Can you say "big rock through the radiator?"
                                                          

From owner-diy_efi  Thu May 18 11:56:20 1995
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From: Lawrence E. Piekarski <c1ilep@kocrsv01.delcoelect.com>
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Subject: Processing Power (was Re: Northstar Coolant Loss)
To: DIY_EFI
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>>To bring this back to a DYI EFI discussion, it's possible to correct or 
>>protect for a wide variety of deficiencies with computers.  Those of you
>>building your own controllers realize you could keep building and adding
>>features forever.  Is it the most efficient way to solve a problem though?
>>With software and computer hardware?  If the manufacturer knows that 
>>customers don't follow maintenance schedules, the design requirements for
>>their products should change.  Perhaps that should include engine 
>>hardware in addition to computer hardware and software.
>>
>>The auto industry lags far behind other industries in applying a systems
>>design approach.  That needs to change, quickly, if externally imposed
>>goals for emissions, fuel efficiency, and time-to-market are to be met.
>>
>
> Can you imagine the processing power needed if every safeguard they could
>design into the vehicle management system was implemented? (this would
>include monitoring tire pressure, suspension, steering etc...) there
>wouldn't be any trunk space left!

Funny thing you should mention it. Just last week I answered a Product Change
Evaluation for the 1998 Eldo/Seville. Just a simple request to add a tire 
pressure monitor! They (Cadillac) are evaluating whether to add it, but 
from my experience, if the technology is available, reliable, and sorta
cheap, they will add every bell and whistle they can get their hands on.

But, there will be only a minimal change to add the sensors. Since there
are already in 25 or so different embedded systems in the vehicle, the 
processing will simply be divided over the existing systems, with minor
impact to each. 

Look at it this way. It is a major job to design, from scratch, a Fuel
Injection system. But, once that is done and working, adding electronic
spark control would be fairly easy because you already have a library of core
algorithms (A/D reads, drivers, 32-bit multiplies) and some of the required
data (RPM, Engine Load, Throttle Position) so all you need to do is write
the calculation routines and add a few sensor inputs and output drivers.

In the case of the tire pressure monitor, my device, the cluster, is the
display device for the entire car. Any system any where that wants to display
something, sends us a message and we display it. We have a 20 character
display and show things like Range, RPM, Average Speed, a Stop Watch, etc.
The display drivers are written and work. All we have to do is add the actual
text of the messages and write a routine to convert the absolute tire 
pressure to gage pressure, which is pretty simple since the PCM already
calculates Barometric pressure. There is another module that reads the 
pressure sensors and ships us the data, but again, it does that now, it is
just four more inputs to add. The only "cost" is the four pressure sensors.
(Software is free, right ;-)
-- 
(* Larry Piekarski, Software Engineer  1997 Cadillac Instrument Panel *)
(* c1ilep@kocrsv01.delcoelect.com       Delco Electronics, Kokomo, IN *)
(*       The main thing about acting is honesty. If you can fake      *)
(*       that, you've got it made - George Burns to Jack Lemmon.      *)


From owner-diy_efi  Thu May 18 14:07:08 1995
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From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
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Subject: Re: Northstar coolant loss 
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>David Cooley writes:
>
>>>Can you imagine the processing power needed if every safeguard they could
>>>design into the vehicle management system was implemented? (this would
>>>include monitoring tire pressure, suspension, steering etc...) there
>>>wouldn't be any trunk space left!
>>>Later,
>>>Dave
>>
>>
>>You just described OBD-III  !!  Oh, you forgot the transmitter that CARB
>>wants/suggested that call them and tell when your vehicle is not in compliance
>>with government standards.  (No, that was B*LLSH*T, it was suggested !)
>>
>
>I think if we put a small pin thru the antenna coax, then force a trouble
>code so it transmits... Blow the final and down the road you go!
>Later,
>Dave


Sorry, "Big Brother" is watching closer than that !  You won't be able to get
new tabs until your transmitter (with your VIN of course) log an "all clear"
for the state.

Your Legislators at work !


Jack

From owner-diy_efi  Thu May 18 15:47:54 1995
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From: PATTEEUW@etcv01.eld.ford.com
To: DIY_EFI
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Larry Piekarski writes:

"... it is  just four more inputs to add. The only "cost" is the four pressure
sensors.  (Software is free, right ;-) "

Ah ..., spoken like a true Software Engineer (they don't appreciate us on this
side of town either !)

Unfortunately, one of the problems that System Engineer has is where do we get
more pins on a module for Inputs/Outputs !  And of course the manufacturing
engineers don't want to increase the number of wires in the harness and
multiplexing is still not cost effective in many situations.


Jack

From owner-diy_efi  Thu May 18 17:42:45 1995
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From: SnoMo1@aol.com
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>The motor also has twin distributors!  Imagine that in this day of
>direct ignition.  Must be their secret to high CAMIP and J.D. Power
>ratings.  Of course, they all run and hide when I meet them at the
>light...

Ed,
Just interested, with your position, what do you drive?

Just jealous,
SnoMo1

From owner-diy_efi  Thu May 18 19:05:15 1995
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From: gcouger@agen.okstate.edu (Gordon Couger)
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>Unfortunately, one of the problems that System Engineer has is where do we get
>more pins on a module for Inputs/Outputs !  And of course the manufacturing
>engineers don't want to increase the number of wires in the harness and
>multiplexing is still not cost effective in many situations. 

At this level of complexity GM will be using the CAN network to talk
among it various CPUs and devices.  Each sensor would have a CAN
interface and just be anouther device on a two wire network. Or they
might be tied on a CPU that is involved with the breaking or suspension.

Gordon

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From: cooldave@nando.net (David Cooley)
Subject: Re: Northstar coolant loss 
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>>I think if we put a small pin thru the antenna coax, then force a trouble
>>code so it transmits... Blow the final and down the road you go!
>>Later,
>>Dave
>
>
>Sorry, "Big Brother" is watching closer than that !  You won't be able to get
>new tabs until your transmitter (with your VIN of course) log an "all clear"
>for the state.
>
>Your Legislators at work !

The funny thing about it is it violates your constitutional right to
privacy... And if you own the vehicle.. 
Maybe the cars will be cheaper then, as the government owns the computer...
Later,
Dave
===================================================================
David Cooley                                 Fax: (919) 319-2896       
Powered by WINDOWS 95!                       VM:  (800) 753-6336
cooldave@nando.net                                 EXT. 2718
cooley@opsusa.sms.siemens.com
===================================================================


From owner-diy_efi  Thu May 18 21:09:23 1995
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From: cooldave@nando.net (David Cooley)
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>At this level of complexity GM will be using the CAN network to talk
>among it various CPUs and devices.  Each sensor would have a CAN
>interface and just be anouther device on a two wire network. Or they
>might be tied on a CPU that is involved with the breaking or suspension.
>
>Gordon
>
Well, They won't be using CAN... they'll be using J-1850.  EPA requires all
cars manufactured in the US after 1996 to use the J-1850 protocol.
Later,
Dave
===================================================================
David Cooley                                 Fax: (919) 319-2896       
Powered by WINDOWS 95!                       VM:  (800) 753-6336
cooldave@nando.net                                 EXT. 2718
cooley@opsusa.sms.siemens.com
===================================================================


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From: Bill Lewis <wrl@access.digex.net>
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Subject: Re: Processing Power (J-1850)
To: DIY_EFI
Date: Thu, 18 May 1995 17:46:24 -0400 (EDT)
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Are the specs for J-1850 available somewhere on the net?

.../Bill

-- 
Bill Lewis - wrl@access.digex.net

From owner-diy_efi  Fri May 19 00:41:02 1995
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Date: Thu, 18 May 1995 20:44:56 -0400 (EDT)
From: Bob Valentine <ravalent@liii.com>
To: DIY_EFI
Subject: Re: Processing Power
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> Well, They won't be using CAN... they'll be using J-1850.  EPA requires all
> cars manufactured in the US after 1996 to use the J-1850 protocol.

   So, since this is a EPA (read: goverenment sponsered) protocol, does 
that mean that we'll be able to get the specs on it?

                     -->   Bob Valentine  <--  
                    --> ravalent@liii.com  <--  
            "Hard Acceleration Saves Costly Aggravation"

From owner-diy_efi  Fri May 19 00:46:50 1995
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Date: Thu, 18 May 1995 20:50:45 -0400 (EDT)
From: Bob Valentine <ravalent@liii.com>
To: DIY_EFI
Subject: Re: Northstar coolant loss
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> -> Running an engine without coolant is a remarkable achievement,
> -> no doubt.

>  Ho-hum.  Tatra, Porsche, Volkswagen, NSU...

    Yes, but those engines were DESIGNED to run without coolant, right?
(Assuming you're talking air-cooled engines)

>  Can you say "big rock through the radiator?"

    Yep, I imagine that was the thought.   What does it do if, say, the 
one serpentine-run-everything belt breaks and you just overheat?

    I thought this one up today when my power steering pump blew the shaft
seal; there are 2 belts that run over the water pump, so I just cut the 
P/S belt and kept on going (lost the AIR pump and P/S pump, no big deal)

                     -->   Bob Valentine  <--  
                    --> ravalent@liii.com  <--  
            "Hard Acceleration Saves Costly Aggravation"

From owner-diy_efi  Fri May 19 01:03:51 1995
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Date: Thu, 18 May 1995 20:59:41 -400 (EDT)
From: Mike Wesley - SLIP <mwesley@oeonline.com>
Subject: Re: Throttle Plate Control
To: DIY_EFI
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On Mon, 15 May 1995 Lfaustini@aol.com wrote:

> On the idea of rev-limiting... (I didn=92t want to re-quote the previous =
sets
> of messages)..
>=20
>     The idea of dropping fuel injectors during a very-high-stress conditi=
on
> in the engine (I.E. at 5k and up RPMs) scares me.. Forgive my ignorance, =
but
> doesn=92t the fuel in the air-fuel mixture help cool and lubricate the to=
p-half
> of the piston and rings? Remember, internal horsepower losses due to fric=
tion
> loss grow at approximately the SQUARE of the RPM's, so at high speeds the
> lubrication of the piston is extremely important.  I don't claim to be an=
 expe
> rt on the dynamics of lubrication (or anything else for that matter), but=
 I
> do know that if you tried that trick on a 2-stroker you would be running =
to
> the machine shop with tears in your eyes and a feeling of loss in your po=
cket.

I'd imagine you'd really be in serious trouble with the 2 stroke since=20
the fuel carries the lubricant (most of the time).What I was talking=20
about with cutting out fuel and spark doesn't hurt anything (Ford and=20
others do it). A few years ago I built a spark only rev limiter that=20
would cut the spark at whatever RPM you selected (you could ramp it in).=20
Problem was when the spark was gone, the fuel was still being injected=20
and pushed through the exhaust port. RPM comes down to a safe level,=20
spark starts to come back on and you lite a big firebomb. I blew the=20
complete exhaust system off the car a few times. An exhuast system (or=20
engine for that matter) full of unburned A/F mixture makes one hell of a=20
bang!
Mike....


From owner-diy_efi  Fri May 19 01:39:21 1995
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From: cooldave@nando.net (David Cooley)
Subject: Re: Processing Power (J-1850)
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>Are the specs for J-1850 available somewhere on the net?
>
>.../Bill

Not that I have seen yet... They can be ordered from the SAE..
Order handbook HS-3000 it is very complete down to the suggested scan tool
interface circuits.
Later,
Dave
===================================================================
David Cooley                                 Fax: (919) 319-2896       
Powered by WINDOWS 95!                       VM:  (800) 753-6336
cooldave@nando.net                                 EXT. 2718
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From owner-diy_efi  Fri May 19 01:52:04 1995
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From: cooldave@nando.net (David Cooley)
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>
>> Well, They won't be using CAN... they'll be using J-1850.  EPA requires all
>> cars manufactured in the US after 1996 to use the J-1850 protocol.
>
>   So, since this is a EPA (read: goverenment sponsered) protocol, does 
>that mean that we'll be able to get the specs on it?
>
>                     -->   Bob Valentine  <--  
>                    --> ravalent@liii.com  <--  
>            "Hard Acceleration Saves Costly Aggravation"

Yep..
Straight from the SAE..
Handbook HS-3000 gives it all to ya!
Later,
Dave
===================================================================
David Cooley                                 Fax: (919) 319-2896       
Powered by WINDOWS 95!                       VM:  (800) 753-6336
cooldave@nando.net                                 EXT. 2718
cooley@opsusa.sms.siemens.com
===================================================================


From owner-diy_efi  Fri May 19 01:55:57 1995
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Date: Thu, 18 May 1995 20:55:52 -0500
From: Mike Klopfer <klopfer@eagle.natinst.com>
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Subject: efi control algorithm
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An excerpt from a previous post I believe by pecampbe@mtu.edu:
>2. "The" model recommended for electronic fuel injection seems to be the
>mean value engine model. I have two questions related to it:
>
>a. How do you measure the parameters required for the model? The "perfect"
>solution of course would be some simple user-entry parameters (number of
>cylinders, displacement size, overbore size, CFI/SEFI/EFI injection type),
>and then let the engine computer determine the rest online.
>
>b. How would you convert it from a model to a control algorithm? I understand
>that there are 3 inputs and 2 states..but the next step is to derive some
>physical parameters that you wish to optimize based on the model. It does
>not appear that anyone has ground out the mathematics yet except Mike
>Klopfer (Jan 7, 1995) who seems to have made a pretty good stab with a similar
>algorithm.
>

The control equations are in the Jan post. There are two parts to it, the 
first part is the equation:

on(k)= (injSt(k)-t0) phiDes - 
       (f_b(k)/f_a(k)) {efp(k)-[(1-f_a(k))/f_b(k)](injSt(k)-t0) phiDes}

     = [(injSt(k)-t0) phiDes/f_a(k)]-[(f_b(k)efp(k))/f_a(k)]

The second part involves determining efp(k) using the Kalman equations.

The following is some theorizing about how one might calibrate the parameters
needed. The most important parameter seems to me to be the map of the steady 
state injector on time injSt. This is a table of the injector pulse width at
various throttle angles and rpms that is needed provide a stoichiometric ratio
of fuel to air.
From the paper it appeared that the map they used was the injector time as a
function of throttle angle and rpm. From the post to this list it sounds like 
most people use a map of the injector time as a
function of manifold pressure (or in some cases MAF) and rpm.
Such a map could be determined easily for the no load condition by fixing the 
throttle plate and
adjusting the injector pulse width until the o2 sensor is outputting the 
desired value. Of course it might be difficult to do this for other values of
load without a dynamo.

An alternative to trying to find each entry of the injSt table empirically is 
to use some
model for the mass of air entering the cylinder as a function of throttle angle
and rpm, provided that this model has a small enough number of unknown
constants. The following is my understanding of models given in the paper
SAE 93085? "Transient A/F Ratio Errors in Conventional SI Engine Control".
This is largely derived from the
ideal gas law n= PV/(rT). Where V is the volume of the cylinder, P is the 
pressure in the cylinder, n is the number of moles of air?, T is the air 
temperature and
r is some constant. Hopefully the pressure and temperature measurements in the
intake manifold give us a reasonably good estimate of P and T in the cylinder
until the intake
valve closes. The number of moles of gasoline injected can perhaps be 
approximated by
m =  k * (injSt - t0) where k and t0 are unknown constants and injSt is the 
pulse width of the injector signal.
So if l is the desired air fuel ratio (m/n) then

 l = k * (injSt - t0)/n

solving for injSt

 injSt= ((l * n )/k) + t0

Using the ideal gas law to estimate n gives

 injSt= ((l * P * V)/(k * r * T)) + t0

Since P and T are the only nonconstant variables on the RHS of this equation
the steady state injector pulse width can be estimated by finding the two
unknowns k1 and k2 in the following equation

  injSt= (k1 * P / T) + k2

In the paper SAE 93085? cited above the authors include a volumetric 
efficiency term in this equation.
This term is of the form

 ve(rpm, P)= c1 + c2 * rpm + c3 * rpm * rpm + c4 * P

This leads to the following formula 

  injSt= (k1 * P * ve(rpm, P) / T) + k2         eqn 1

This article also suggests that the air pressure sensor is slow. So perhaps
an injector width versus throttle angle 
and rpm map might respond to transients faster than an injector width versus 
manifold pressure and rpm map. This article also has some equations relating
mass flow into the manifold to throttle angle and ambient pressure. By
using these one should be able to derive injSt as a function of throttle angle,
manifold temperature and ambient pressure. There equation is of the form:

 M'= C1 * b1(a) * b2(P, P_0) + C2               eqn 2

Where b1 is the area of the throttle opening at angle a and b2 is some
nonlinear function of P and P_0 the ambient air pressure. M' is the time
derivative of the mass of air flowing into the manifold. Using equation 1 to 
determine the mass flow into the cylinder, and the fact that at
steady state the flow into the cylinder equals the flow into the manifold
one should be able to obtain the constants C1 and C2 by measuring the
manifold pressure for a couple of values of throttle angle. Then the equation
2 can be used to determine injSt as a function of throttle angle and
rpm. I don't have much idea of how accurate these models are but provided they
are sufficiently accurate getting the table for injSt should be fairly simple.
All that is needed is enough measurements of manifold pressure (P), rpm, 
manifold temperature (T), ambient pressure (P_0) and throttle angle (a) at
enough steady state operating points to determine the unknowns c1,... , c4, k1,
k2, C1 and C2. I would be very interested to hear other folks ideas for 
determining this type of map. It would be particularly valuable if we could
automate the process ot finding values for such parameters as was suggested.


From owner-diy_efi  Fri May 19 13:26:43 1995
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From: pjwales@magicnet.magicnet.net (Peter Wales)
Subject: Re: Processing Power
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>
>> Well, They won't be using CAN... they'll be using J-1850.  EPA requires all
>> cars manufactured in the US after 1996 to use the J-1850 protocol.
>
Forgive my ignorance, whats CAN and J-1850 protocol for?
Peter Wales
Superchips Inc                          "Timing is everything"


From owner-diy_efi  Fri May 19 14:24:14 1995
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From: Jens Knickmeyer <knick@ibr.cs.tu-bs.de>
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Subject: Re: Processing Power
To: DIY_EFI
Date: Fri, 19 May 95 16:23:47 MET DST
In-Reply-To: <199505191326.JAA04064@magicnet.magicnet.net> from "Peter Wales" at May 19, 95 08:02:43 am
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<Peter Wales> wrote:
> 
> >
> >> Well, They won't be using CAN... they'll be using J-1850.  EPA requires all
> >> cars manufactured in the US after 1996 to use the J-1850 protocol.
> >
> Forgive my ignorance, whats CAN and J-1850 protocol for?
> Peter Wales
> Superchips Inc                          "Timing is everything"

Peter,

CAN is the Controller Area Network. It was developped by Bosch for use
in automobiles but is nowadays (at least here in Germany) often used
as an easy to use local bus system. I do not know all the facts/data
about CAN, just a few: two-wire, multimaster, simple to deal with.
For more information, there is a WWW-Page about the CAN:
http://www.docs.uu.se/~ken/CAN.html
I tried it a few month ago, so I cannot say if its still available.

Jens.

------------------------------------
           Jens Knickmeyer
Technische Universitaet Braunschweig
         Mikroporzessorlabor
         38106 Braunschweig
       knick@ibr.cs.tu-bs.de
------------------------------------


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From: Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com
Subject: Re: Processing Power
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From Bob Valentine <ravalent@liii.com>, on 5/18/95 7:47 PM:
To: DIY_EFI@coulomb.eng.ohio-state.edu

>   So, since this is a EPA (read: goverenment sponsered) protocol, does 
>that mean that we'll be able to get the specs on it?
>
>                     -->   Bob Valentine  <--  
>                    --> ravalent@liii.com  <--  
>            "Hard Acceleration Saves Costly Aggravation"

Sort of.  The electrical specifications will be public, which means you can 
reconstruct the bytes off the wire.  The EPA specifies a common data packet 
for emissions related information, so you'll be able to figure out what 
some of the packets on the wire mean.  But the really neat stuff, like 
downloading new operating parameters, and other stuff, can (and probably 
will be) proprietary. Non-emissions related info (from the instrument 
cluster, ABS computer, body computer, etc.) is not specified by the EPA and 
will probably be proprietary.

I got this info from an engineer at GM a few days ago, he had no opinion on 
how much info GM was likely to give out.

--steve


From owner-diy_efi  Fri May 19 15:46:08 1995
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Date: Fri, 19 May 1995 11:46:46 -0400
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From: cooldave@nando.net (David Cooley)
Subject: Re: Processing Power
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>>
>>> Well, They won't be using CAN... they'll be using J-1850.  EPA requires all
>>> cars manufactured in the US after 1996 to use the J-1850 protocol.
>>
>Forgive my ignorance, whats CAN and J-1850 protocol for?
>Peter Wales
>Superchips Inc                          "Timing is everything"

CAN is Bosch's 2 wire High speed noise immune network and communication
protocol for on-board computers in vehicles.. J-1850 is the US EPA standard
for 1 or 2 wire Highspeed noise immune network for vehicles manufactured in
the USA. (OBD_II).
Later,
Dave
==============================================================================
David Cooley                                            (919) 319-2734 Office
cooldave@nando.net                                      (919) 319-2896 FAX
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Date: Sat, 20 May 1995 15:00:16 -0500
To: DIY_EFI
From: cooldave@nando.net (David Cooley)
Subject: cruise control
Sender: owner-diy_efi
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Reply-To: DIY_EFI

For those of you contemplating building your on cruise control, Give harris
semiconductor a call.. The CA3228 is a complete system (less servo and
switches) for an automotive cruise control.  Requires a bare minimum of
external components.
Later,
Dave
===================================================================
David Cooley                                 Fax: (919) 319-2896       
Powered by WINDOWS 95!                       VM:  (800) 753-6336
cooldave@nando.net                                 EXT. 2718
cooley@opsusa.sms.siemens.com
===================================================================


From owner-diy_efi  Sun May 21 10:25:28 1995
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Date: Sun, 21 May 1995 12:28:24 +0100
To: DIY_EFI
From: set@mt.luth.se (Sven-Erik Tiberg)
Subject: Thank for great list and some ideas.
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Thank you all for a really great list.

You have given me a lot of great advises during the past weeks Iv'e been a
subscriber as;

Data Logging acclelerometers.
        Where Lou Fastini and Jeff Benagh told us about the $10-20 Analog
Devices ADXL05 accelerometer. I will use them in semi automatic
suspension for seats in rail road trains. Those are a lot cheaper than our
own.


Adress list;
        David Nelsson list about micro computers pages. Gave me a lot of tools
to Motorola 68322 computers that I'm using for robot control.


Processing Power;
         Jens Knickmeyer advise about the CAN-www-page. this are a great
help for me in the previous mentioned projects.


AFR to EGT.
        Thanks everone for your comments, your knowledge can't be found in
books.


a.s.o.

I would like to send some ideas that maybee could be of any help for you.

1- to Lauwrence E. Piekarski about tire pressure monitoring;
        we where investigating the tire vibrations vs. tirepressure back in
-79-80 and found that there was a steep slope in it's PSD at 100Hz.
This slope decreased in frequency with the tyrepressure and was not dependabe
on the tyre dimenssion or type. On trucks the slope occured at 60 Hz and
behaved the same way.
The con was that the vibration was exited by unevenes in the tarmac and
lasted for a few seconds. The project was closed beacuse one criteria was
to monitor every 5 seconds. We intended to use the same technique to
monitor suspension and ABS, but as the primary criteria wasn't fulfilled we
didn't go further with this.

2- a discussion with Jim Buchanan at Delco, who introdused me to this list,
about a DFI- device I tested at the same time.

The idea was to have a small cup with wather and lead a high energy spark
trough it. The spark would go trough the wather and the spark would
waporice it under high pressure. This would probably work for petrol and
diesel too, as at least petrol are hygroscopic.

My idea was to fill a cup with an ordinary low pressure pump while the
injector are closed.
Open the injector by a coil 50 degr before tdc.
The sparks timing and modulation to give the right mixture.
50 degr after tdc the injector are closed again and refilled.

The trick to modulare sparks seems to be solved today.
So I have to make the the mechanical layout again. Thanks to you Jim.

3- About butterfly throttles.

I tryed to a diffrent type of "area restrictor" some times ago. It was an
ordinary tube that on the inside had a rubbertube. And as I filled the area
between the outer solid tube and the inner rubber tube with oil. The
opening for the cross_flow_air decreased. The shape of the innertube was
formed by the air pressure/flow.
In the centre of the inner tube there was a small tube feeding the fuel.
The fuel feed tube has to be appr 1/2 the diameter of the outer tube to
make it possible to effectivly close the air for idle speed. The pro are
you will have a nice flowpattern and the fuel will always be feeded in the
middle of the air flow. The con are that a butterfly will make a turbulent
airflow and help the air/fuel mixture. But if you are using a modern CI the
fuel will be spread trough the air.

As these ideas have been laying on my desk for 15 y or more it's better
that someone can use them or tell me why they can be of any use, than me
sitting on them.

--- Best Greatings ---

***********************************************
* Sven-Erik Tiberg
*
* Div. of Energy Enginnering
*
* Dep. of Mechanical Enginnering
*
* Lulea Univ. of Technology  SWEDEN
*
* email set@mt.luth.se
*
* phone +46 920 91218
*
* fax +46 920 91047
*
* http://www.luth.se/depts/mt/ene/staff/set/
*
***********************************************



From owner-diy_efi  Sun May 21 11:38:00 1995
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Date: Sat, 20 May 1995 21:05:00 +0000
From: dave.williams@chaos.lrk.ar.us (Dave Williams)
Subject: Processing Power (was Re: Northstar Coolant Loss)
To: DIY_EFI
Message-Id: <128159.7.uupcb@chaos.lrk.ar.us>
Organization: The Courts of Chaos * Jacksonville AR USA * 501-985-0059
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-> Funny thing you should mention it. Just last week I answered a
-> Product Change Evaluation for the 1998 Eldo/Seville. Just a simple
-> request to add a tire pressure monitor! They (Cadillac) are
-> evaluating whether to add it, but from my experience, if the
-> technology is available, reliable, and sorta cheap, they will add
-> every bell and whistle they can get their hands on.

 You could simply cast an eye over to the Chevrolet Division, which has
had a tire pressure monitor on the Corvette since 1990.  The system was
designed by Imperial Clevite in 1972 and was obtained by Epic, who OEMs
it to Chevrolet.  It works OK, except for some brain-damaged reason
Chevrolet chose to use a single "Low Tire" light even though the system
has a separate channel for each wheel.

 All of the major tire companies have spent time developing tire
pressure monitoring systems as part of their run-flat tire programs.
There's lots of technology out there, solidly ignored by Detroit for so
long it is old and gray.

==dave.williams@chaos.lrk.ar.us=========================DoD# 978=======
                                                                                             

From owner-diy_efi-archive  Mon May 22 21:24:55 1995
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cc: diy_efi
Subject: Sorry of the interrupted service... 
Date: Mon, 22 May 95 17:10:49 -0400
From: John S Gwynne <jsg>
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   Coulomb had an OS update, and I'm still sorting out the
problems.... Service may be erratic for a day or two...

                                       John S Gwynne
                                          Gwynne.1@osu.edu
_______________________________________________________________________________
               T h e   O h i o - S t a t e   U n i v e r s i t y
    ElectroScience Laboratory, 1320 Kinnear Road, Columbus, Ohio 43212, USA
                Telephone: (614) 292-7981 * Fax: (614) 292-7297
-------------------------------------------------------------------------------


From owner-diy_efi-archive  Tue May 23 14:51:48 1995
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Date: Tue, 23 May 1995 15:40:48 +0100 (BST)
From: "n.mulvana" <N.Mulvana@electronic-engineering.hull.ac.uk>
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Subject: computer project
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Hi to everyone on this list.
I'm new to most things to do with the INTERNET so please bear with me!
I have read with interest the articles posted to this list which prompted 
me to post some details of a project I have almost completed for my car ( 
a 1991 FORD).
I decided I would like to design a fuel computer which looked and worked 
as much as possible like the computers fitted to the higher specification 
versions of my car.
At first I thought I would have a problem obtaining and fitting the speed 
and fuel flow sensors which were very expensive as off-the-shelf items, 
but on examining the schematic diagrams for the car I discovered a speed 
pulse train which is fed into the EECIV management computer and a fuel 
pulse output intended for diagnostics and fuel information for the higher 
spec cars.
The fuel level was the hardest information to sort out because of level 
fluctuations with acceleration/deceleration and gradients, I have almost 
sorted this out now by doing some sophisticated averaging in software!
I have fed four inputs from the door ajar switches and created a nice 
little car graphic on the LCD display to show if doors are open I have 
also incorporated an external temperature probe and a connection to show 
battery volts.
All info is read by using just two buttons as well as being able to reset 
fuel used and average MPG
I have used the user-defined character capability on a 20x4 LCD display 
to produce characters 3 (5x7) chars high by 3 (5x7) chars wide so the 
display is very easy to read!
I used a 80537 microcontroller and wrote all the code in C.
I hope my ramblings make interesting reading to SOMEBODY, if anyone would 
like any more details please feel free to email me.
n.mulvana@e-eng.hull.ac.uk
			Cheers
			Nigel.

From owner-diy_efi-archive  Tue May 23 17:38:30 1995
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From: kaden00@taiu.edu (Nelson David E)
Message-Id: <9505231729.AA23121@taisun1.taiu.edu>
Subject: Anti-lock braking systems...
To: diy_efi (diy_efi)
Date: Tue, 23 May 1995 12:29:10 -0500 (CDT)
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I am currently developing an ABS system for my masters thesis and I'd 
like to know if any of you all know of any discussion groups/UP-TO-DATE 
books for anti-lock braking systems? Also, if any of you have any 
thoughts/suggestions on the following topic, I'd appreciate it.

PWM 
How does one determine the optimum freq. for pwm.  Common sense (as 
opposed to theory) tells me that I would want the period of the pwm less 
than the time constant (T.C.) of the mechanical devive.  In the non-famous 
words of one of my profs., how much is how much? Is an order of magnitude 
sufficient/too much/too little.  Or should I go with 5 * T.C.  Or am way 
off on this kind of thinking?  I am planning on using an hc11 and using 
the output compares, but if my period is so low, I fear that I'll run out 
of CPU time.  Motorola makes an hc11k4 that has PWM built in that pretty 
much takes care of itself, however, as many (maybe all of you know) 
getting these special uP's from motorola isn't always a walk in the 
park.  Asking other individuals the same question has produced some 
varied answers from they agree to thinking to "I just picked a freq. and 
went with that" to "I chose 20 kHz since that way I can't hear the 
high pitched noise".  Any suggestions/recommendations on the above?

			Thanks,

-- 

David /\/elson
D-Nelson@taiu.edu

	******  Two wrongs don't make a right, but three do!  ******

From owner-diy_efi-archive  Tue May 23 20:06:35 1995
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Date: Tue, 23 May 1995 13:05:45 -0800
To: diy_efi
From: carryer@cdr.stanford.edu (Ed Carryer)
Subject: Re: Anti-lock braking systems...
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>PWM
>How does one determine the optimum freq. for pwm.  Common sense (as
>opposed to theory) tells me that I would want the period of the pwm less
>than the time constant (T.C.) of the mechanical devive.

David,
I can't claim to be an expert,
but here's how I would approach the problem:

When using PWM to achieve intermediate levels of an output,
you are using the time constant of the driven device to
smooth (filter) the PWM input into something that resembles
a constant level at an intermediate value.
So why not approach it as a filter design problem ?
Ask yourself
'how much ripple due to the PWM drive signal can I tolerate in my output ?'
Given that, you can calculate the attenuation that the filter
(your mechanical system) will need to provide. If you know the time constant
of the system, you can figure out what the minimum drive frequency
should be to have no more than X amount of ripple.

For the upper frequency limit, you need to know something about
the effective 'inductance' of the device being driven. Here you are trying
to determine how long a signal must be applied to the input before
the output responds. For example:
If your friend who chose 20kHz as a drive frequency was driving a
highly inductive load, they would probably
not be very happy with the result. Implicit in the assumption of a linear
relationship between Duty Cycle (DC) and output is that the time for
the output to respond is very short relative to the peroid of the
drive signal. When this is not true (as it would not be if the period
of the PWM was similar to the rise time of the current in an inductor),
you do not get what you expect. i.e. 100% ouput is not the maximum
that the device is capable of.

To demonstrate this to my students, I hook up a signal generator
to a motor driver and drive a small DC motor. I set the duty cycle
of the generator's output to 50% and leave it there. Then I sweep the
frequency from very low ~1Hz up to 20kHz. What happens is this;
1) at very low F, the motor pulses, moving very quickly, many revs,in jerks
2) at moderate F, the motor smooths out somewhat
3) at a little higher F, the motor smooths out pretty much completely
(at the last two steps the motor speed was essentially constant)
4) at still higher F, the motor begins to slow down. This is due to the
inability to build full current in the motor windings and therefore
the average current falls, even though the duty cycle remains constant.

Operating anywhere between stages 3 & 4 will get you what you want.

I hope this helps
ed
--






From owner-diy_efi-archive  Tue May 23 22:20:10 1995
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From: kaden00@taiu.edu (Nelson David E)
Message-Id: <9505232215.AA13235@taisun1.taiu.edu>
Subject: Thanks to Ed Carryer for the PWM lesson
To: diy_efi (diy_efi)
Date: Tue, 23 May 1995 17:15:10 -0500 (CDT)
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Ed Carryer:
	Your explanation and example were wonderful, thank you.  I had 
thought of doing a little bit of system modeling on the mechanical device 
but in your explanation it sounds as if I could measure the output to 
select the desired pwm frequency and be done with it.


-- 

David /\/elson
D-Nelson@taiu.edu

	******  Two wrongs don't make a right, but three do!  ******

From owner-diy_efi-archive  Tue May 23 22:20:53 1995
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From: kaden00@taiu.edu (Nelson David E)
Message-Id: <9505232217.AA13421@taisun1.taiu.edu>
Subject: Re: Anti-lock braking systems...
To: diy_efi
Date: Tue, 23 May 1995 17:17:11 -0500 (CDT)
In-Reply-To: <v02110101abe7f94d7e4e@[36.50.0.62]> from "Ed Carryer" at May 23, 95 01:05:45 pm
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Ed Carryer:
	I received your answer and it made wonderfully simple sense.  Do 
you mind if I include you in my references section of my thesis?

-- 

David /\/elson
D-Nelson@taiu.edu

	******  Two wrongs don't make a right, but three do!  ******

From owner-diy_efi-archive  Wed May 24 00:14:26 1995
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Date: Tue, 23 May 1995 17:11:57 -0800
To: diy_efi
From: carryer@cdr.stanford.edu (Ed Carryer)
Subject: Re: Anti-lock braking systems...
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David,
I would be flattered ;)

ed
--

At 5:17 PM 5/23/95, Nelson David E wrote:
>Ed Carryer:
>        I received your answer and it made wonderfully simple sense.  Do
>you mind if I include you in my references section of my thesis?
>
>--
>
>David /\/elson
>D-Nelson@taiu.edu
>
>        ******  Two wrongs don't make a right, but three do!  ******



From owner-diy_efi-archive  Wed May 24 00:50:46 1995
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To: DIY_EFI
From: warren@hypercom.co.nz (Warren Crowther)
Subject: 323 turbo fuel injection

Someone gave me this email address, and said that you might be able to help me.

I have an '86 Mazda 323 4WD DOHC Turbo, and I want to hot up the fuel
injection system.

Please could you tell me what you offer in the way of computer/chip upgrades
and what is involved etc.

Thanks,
Warren Crowther
Hypercom Communication Technologies Ltd
Auckland, New Zealand
warren@hypercom.co.nz


From owner-diy_efi-archive  Thu May 25 00:15:58 1995
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From: jsg (John S Gwynne)
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From: Grigoris Dimitriadis <greg@athena.compulink.forthnet.gr>
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Hi!
I would like to know,were can i find 
a cross disassembler (for PC) for the motorola MC68HCP11E1VFN
and text files explaing his architecture.

Thanks

 greg@athena.compulink.forthnet.gr

From owner-diy_efi-archive  Thu May 25 14:27:37 1995
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Date: Thu, 25 May 1995 08:55:42 -0400
To: warren@hypercom.co.nz
From: pjwales@magicnet.magicnet.net (Peter Wales)
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Hi Warren,

Your mail reached me, via a circuitous route!

For the 323 Mazda, you can do most of the work yourself, if you know how. 

There is no boost limit in the computer, only an overboost switch in the
wastegate feed line. disconnect  that and you can run 13 PSI maximum. If you
want to alter anything else, I know how to do the rev limits and I think I
can remember how to do the fuelling but I will need the box number on your
car to be able to tell you exactly what is where.

Please mail me directly to avoid cluttering up the group.

Peter Wales
Superchips Inc                          "Timing is everything"


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Hi Warren,

Your mail reached me, via a circuitous route!

For the 323 Mazda, you can do most of the work yourself, if you know how. 

There is no boost limit in the computer, only an overboost switch in the
wastegate feed line. disconnect  that and you can run 13 PSI maximum. If you
want to alter anything else, I know how to do the rev limits and I think I
can remember how to do the fuelling but I will need the box number on your
car to be able to tell you exactly what is where.

Please mail me directly to avoid cluttering up the group.
Peter Wales
Superchips Inc                          "Timing is everything"


From owner-diy_efi-archive  Thu May 25 15:31:13 1995
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From: kaden00@taiu.edu (Nelson David E)
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Subject: Re: 68hc11Ex series
To: diy_efi
Date: Thu, 25 May 1995 10:21:56 -0500 (CDT)
In-Reply-To: <199505250007.UAA26298@coulomb.eng.ohio-state.edu> from "John S Gwynne" at May 24, 95 08:07:48 pm
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The motorola docs you need are the hc11 ref. manual (#M68hc11rm/ad) and 
the hc11 E series tech. manual (#mc68hc11e/d).  As far as a disassembler 
I don't have any answers for you on that one.


At one time, John S Gwynne said:
> 
> Hi!
> I would like to know,were can i find 
> a cross disassembler (for PC) for the motorola MC68HCP11E1VFN
> and text files explaing his architecture.
> 
> Thanks
> 
>  greg@athena.compulink.forthnet.gr
> 


-- 

David /\/elson
D-Nelson@taiu.edu

	******  Two wrongs don't make a right, but three do!  ******

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Date: Wed, 24 May 1995 22:32:00 +0000
From: dave.williams@chaos.lrk.ar.us (Dave Williams)
Subject: Tire sensors (was: Proc Pwr and Northstar Coolant Loss)
To: DIY_EFI
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-> Pardon my ignorance, but, how do these sensors relay the information
-> back to the main unit?  Wireless/RF transmission?  Slip Rings (I
-> doubt it)?

 Low power RF.  If you drive past another Corvette with a flat tire,
your own warning will go off.
                         

From owner-diy_efi-archive  Thu May 25 18:43:25 1995
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From: CICIORA STEVEN JOSEP <ciciora@spot.Colorado.EDU>
To: diy_efi
Subject: Re: Tire sensors (was: Proc Pwr and Northstar Coolant Loss)
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On Wed, 24 May 1995, Dave Williams wrote:

> 
> -> Pardon my ignorance, but, how do these sensors relay the information
> -> back to the main unit?  Wireless/RF transmission?  Slip Rings (I
> -> doubt it)?
> 
>  Low power RF.  If you drive past another Corvette with a flat tire,
> your own warning will go off.
>                          
> 
  Sorry, but I had to ask...  how does the (rotating) transmitter get 
it's power?  One slip ring and the chassy for ground?  Or some sort of 
generator (like the old self-winding watches)?
-Steven Ciciora


From owner-diy_efi-archive  Thu May 25 19:07:59 1995
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Like dave said, the tire sensor is powered by RF energy.  I knew a guy who
claimed to have been part of the development team for an early version of this.
 He said that the driving force for having such a device was to obtain lower
rates from insurers of "18 wheeler" type shippers.  The 18 wheeler drives
through a checking station (presumably at their operations base) which radiates
a RF field, the "in the tire" sensors use the energy to power their
transmitters to supply the tire pressure info.  In this way all 18 wheels could
be checked in very little time each time the truck readied to leave the depot.


-- 
Frank Marrone at marrone@optilink.dsccc.com
1965 Sunbeam Tiger B9471116
1960 Sumbean Pintopine Series I B9009330
1966 Ford LTD 4-door family barge.

From owner-diy_efi-archive  Thu May 25 19:14:48 1995
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From: Bill Lewis <wrl@access.digex.net>
Message-Id: <199505251908.PAA17945@access4.digex.net>
Subject: Re: Tire sensors (was: Proc Pwr and Northstar Coolant Loss)
To: diy_efi
Date: Thu, 25 May 1995 15:08:58 -0400 (EDT)
In-Reply-To: <Pine.SOL.3.91.950525124037.9516B-100000@spot.Colorado.EDU> from "CICIORA STEVEN JOSEP" at May 25, 95 12:42:01 pm
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I had heard that the Corvette tire pressure transmitters got their power
via some sort of piezoelectric contraption.

.../Bill

-- 
Bill Lewis - wrl@access.digex.net

From owner-diy_efi-archive  Thu May 25 20:19:32 1995
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Date: Thu, 25 May 95 15:09:47 CDT
Subject: EGR questions...
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I was thinking about this last night...

What would be the effect of lots of EGR under part throttle conditions?  I was 
thinking that might be a way to improve mileage say under highway driving 
conditions.  My reasoning is this:  Adding exhaust gas to the intake would 
dilute the A/F mixture, without changing the actual A/F ratio, since exhaust 
doesn't contain oxygen or fuel.  Thus reducing the amount of fuel sent to the 
engine, without the problems associated with a lean mixture.  comments anyone?

--steve


From owner-diy_efi-archive  Thu May 25 21:59:58 1995
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From: gcouger@agen.okstate.edu (Gordon Couger)
Message-Id: <9505252154.AA20853@jsun.agen.okstate.edu>
To: diy_efi
Subject: Re: Tire sensors (was: Proc Pwr and Northstar Coolant Loss)
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On Wed, 24 May 1995, Dave Williams wrote:

>
> -> Pardon my ignorance, but, how do these sensors relay the information
> -> back to the main unit?  Wireless/RF transmission?  Slip Rings (I
> -> doubt it)?
>
>  Low power RF.  If you drive past another Corvette with a flat tire,
> your own warning will go off.
>
>
:  Sorry, but I had to ask...  how does the (rotating) transmitter get
:it's power?  One slip ring and the chassy for ground?  Or some sort of
:generator (like the old self-winding watches)?
:-Steven Ciciora

I can see several ways to power it. Recified RF charging a real good
and real large capacitor. Or build a very poor generator in the wheel
with the magnets part of the nonrotating brake housing. It might be
possible to pickup enough electrical noise to charge a Capacator and
run the transmiter when the air pressure falls or when querried. Resulting
in a awful lot of charge time and a very small transmit time.

The saying is a lot eaiser than the doing. 

Gordon
Gordon Couger - 624 Cheyenne, Stillwater, OK 74075
gcouger@master.ceat.okstate.edu 405-624-2855 evenings 
    I do not speak for my employer

From owner-diy_efi-archive  Thu May 25 22:41:10 1995
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From: CICIORA STEVEN JOSEP <ciciora@spot.Colorado.EDU>
To: diy_efi
Subject: Re: EGR questions...
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On Thu, 25 May 1995 Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com wrote:

<snip>
> conditions.  My reasoning is this:  Adding exhaust gas to the intake would 
> dilute the A/F mixture, without changing the actual A/F ratio, since exhaust 
> doesn't contain oxygen or fuel.
<snip>


Ah!!!  Finally I understand how egr works!  Sorry I can't answer your 
question, but thanks for explaining how egr works!

-Steven ciciora

From owner-diy_efi-archive  Thu May 25 23:30:47 1995
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: EGR questions...
To: diy_efi
Date: Thu, 25 May 1995 18:23:16 -0500 (CDT)
In-Reply-To: <m0sEjEU-000uH3C@twisto.eng.hou.compaq.com> from "Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com" at May 25, 95 03:09:47 pm
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Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com writes:
> 
> I was thinking about this last night...
> 
> What would be the effect of lots of EGR under part throttle conditions?  I was 
> thinking that might be a way to improve mileage say under highway driving 
> conditions.  My reasoning is this:  Adding exhaust gas to the intake would 
> dilute the A/F mixture, without changing the actual A/F ratio, since exhaust 
> doesn't contain oxygen or fuel.  Thus reducing the amount of fuel sent to the 
> engine, without the problems associated with a lean mixture.  comments anyone?

EGR displaces air, less air = lower volumetric efficiency = less power.
SO you open the throttle up to achieve the power output that you had
before introducing EGR and guess what, your airflow and consequently
fuel flow are higher than they were before introducing EGR.  EGR ain't
good for nothing cept reducing NOx emissions :).  Excess air (lean burn)
on the other hand does have fuel economy benefits.


-- 
Jonathan R. Lusky                        lusky@knuth.mtsu.edu
http://www.edge.net/~lusky/                 (615) 726-8700
-------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi-archive  Fri May 26 02:16:43 1995
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From: jzurlo@thales.math.uwm.edu
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Subject: Re: EGR questions...
To: diy_efi
Date: Thu, 25 May 1995 20:58:37 -0600 (CDT)
In-Reply-To: <m0sEjEU-000uH3C@twisto.eng.hou.compaq.com> from "Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com" at May 25, 95 03:09:47 pm
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> 
> What would be the effect of lots of EGR under part throttle conditions?  I was 
> thinking that might be a way to improve mileage say under highway driving 
> conditions.  My reasoning is this:  Adding exhaust gas to the intake would 
> dilute the A/F mixture, without changing the actual A/F ratio, since exhaust 
> doesn't contain oxygen or fuel.  Thus reducing the amount of fuel sent to the 
> engine, without the problems associated with a lean mixture.  comments anyone?

Actually small amounts of EGR (~5-10%) improves mileage at part load. 
What happens, as someone else pointed out, is that power output decreases,
so that you open the throttle more.  Opening the throttle reduces pumping
losses and improves mileage.  Large amounts of EGR ~20% decreases mileage
because flame speed is reduced enough to offset the reduced pumping losses.

Jim
jzurlo@thales.math.uwm.edu


From owner-diy_efi-archive  Sat May 27 05:06:16 1995
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Date: Fri, 26 May 1995 12:58:12 -0500 (EST)
From: Ed Lansinger <elansi01@mpg.gmpt.gmeds.com>
Subject: RE: EGR questions...
To: diy_efi
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An additional effect of EGR is to lower the octane requirement (i.e.
raise the effective octane rating of the fuel/air mixture).  This is
due to the presence of NOx in the exhaust gas.

-------------------------------------------------------
Ed Lansinger
General Motors Powertrain
Powertrain Control Center
Premium V Software & Calibration Group
Milford Proving Ground, Milford, MI
elansi01@mpg.gmpt.gmeds.com  8-341-3049  (810) 684-3049
-------------------------------------------------------



From owner-diy_efi-archive  Sat May 27 05:11:22 1995
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From: Bradford K Palmer <palme002@maroon.tc.umn.edu>
Subject: Re: EGR questions...
To: diy_efi
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Believe it or not EGR can be good for something.  A small amount of EGR 
can actually increase effiency.  The EGR adds a bit of thermal mass 
and helps to reduce peak cylinder temperatures(Thats why it works on 
NOX), but this reduction in peak temps. reduces heat transfer to the 
cylinder walls and increases thermal effiency.

On Thu, 25 May 1995, Jonathan R. Lusky wrote:

> Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com writes:
> > 
> > I was thinking about this last night...
> > 
> > What would be the effect of lots of EGR under part throttle conditions?  I was 
> > thinking that might be a way to improve mileage say under highway driving 
> > conditions.  My reasoning is this:  Adding exhaust gas to the intake would 
> > dilute the A/F mixture, without changing the actual A/F ratio, since exhaust 
> > doesn't contain oxygen or fuel.  Thus reducing the amount of fuel sent to the 
> > engine, without the problems associated with a lean mixture.  comments anyone?
> 
> EGR displaces air, less air = lower volumetric efficiency = less power.
> SO you open the throttle up to achieve the power output that you had
> before introducing EGR and guess what, your airflow and consequently
> fuel flow are higher than they were before introducing EGR.  EGR ain't
> good for nothing cept reducing NOx emissions :).  Excess air (lean burn)
> on the other hand does have fuel economy benefits.
> 
> 
> -- 
> Jonathan R. Lusky                        lusky@knuth.mtsu.edu
> http://www.edge.net/~lusky/                 (615) 726-8700
> -------------------------------------   ------------------------------
> 68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd
> 

From owner-diy_efi-archive  Sun May 28 18:01:14 1995
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Date: Sun, 28 May 1995 10:47:00 +0000
From: dave.williams@chaos.lrk.ar.us (Dave Williams)
Subject: Re: Tire sensors (was: Proc Pwr and Northstar Coolant Loss)
To: diy_efi
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-> Sorry, but I had to ask...  how does the (rotating) transmitter get
-> it's power?  One slip ring and the chassy for ground?  Or some sort
-> of generator (like the old self-winding watches)?

 Piezo, best as I remember.
                                                   

From owner-diy_efi-archive  Mon May 29 19:57:06 1995
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Subject: PWM (was Re: Anti-lock braking systems...)
To: diy_efi
Date: Mon, 29 May 1995 15:54:27 -0400 (EDT)
In-Reply-To: <9505231729.AA23121@taisun1.taiu.edu> from "Nelson David E" at May 23, 95 12:29:10 pm
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> PWM 
> How does one determine the optimum freq. for pwm.  Common sense (as 
> opposed to theory) tells me that I would want the period of the pwm less 
> than the time constant (T.C.) of the mechanical devive.  In the non-famous 
> words of one of my profs., how much is how much? Is an order of magnitude 
> sufficient/too much/too little.  Or should I go with 5 * T.C.  Or am way 
> off on this kind of thinking?  I am planning on using an hc11 and using 
> the output compares, but if my period is so low, I fear that I'll run out 
> of CPU time.  Motorola makes an hc11k4 that has PWM built in that pretty 
> much takes care of itself, however, as many (maybe all of you know) 
> getting these special uP's from motorola isn't always a walk in the 
> park.  Asking other individuals the same question has produced some 
> varied answers from they agree to thinking to "I just picked a freq. and 
> went with that" to "I chose 20 kHz since that way I can't hear the 
> high pitched noise".  Any suggestions/recommendations on the above?

Easy..remember, your pulses are probably square waves or similar in nature.

Those nasty "edges" will be producing "spikes" at harmonics of the fundamental
(minimum period) frequency.

Nyquist sampling theory says that to perfectly emulate anything you want, you
need to be running at least twice your maximum desired frequency.

In practice, at least 3-4 times that is desirable. It greatly depends on how
good your filtering is.

There are also some really nice "magic PWM patterns" if you can do ternary
patterns and higher rates (see the last 3-4 months of Radio-Electronics in
Don Lancaster's articles).

It mostly depends on what you need pulse width modulation for. Theory says
that twice your maximum frequency is an absolute minimum boundary, but
anything higher than this is better as long as it is still easy to work with.

From owner-diy_efi-archive  Mon May 29 21:17:05 1995
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Date: Mon, 29 May 1995 17:15:47 -0500
To: diy_efi
From: cooldave@nando.net (David Cooley)
Subject: 6801 disassembler wanted
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Anybody got any dos based 6801 disassembler programs?
I have the C source for 1, but have no C compiler...
Thanks,
Dave
===================================================================
David Cooley  AKA N5XMT                      Fax: (919) 319-2896       
Powered by WINDOWS 95!                       VM:  (800) 753-6336
cooldave@nando.net                                 EXT. 2718
cooley@opsusa.sms.siemens.com                
===================================================================


From owner-diy_efi-archive  Tue May 30 01:45:18 1995
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From: "David Smith"  <SMITHY@adacel.com.au>
Date:         Tue, 30 May 1995 10:23:48 GMT+1000
Subject:      Re: 6801 disassembler wanted
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> 
> Anybody got any dos based 6801 disassembler programs?
> I have the C source for 1, but have no C compiler...
> Thanks,
> Dave
>
I have one that I wrote to examine some EFI code written for a Hitachi 
6303.  I believe these are a superset of the 6801.  If you are 
interested, I'll need to write a short user manual.

From owner-diy_efi-archive  Tue May 30 13:36:23 1995
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Date: Tue, 30 May 1995 09:27:08 -0500
To: diy_efi
From: cooldave@nando.net (David Cooley)
Subject: Re: 6801 disassembler wanted
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>> 
>> Anybody got any dos based 6801 disassembler programs?
>> I have the C source for 1, but have no C compiler...
>> Thanks,
>> Dave
>>
>I have one that I wrote to examine some EFI code written for a Hitachi 
>6303.  I believe these are a superset of the 6801.  If you are 
>interested, I'll need to write a short user manual.
>
>
I found someone who is willing to compile the code for me from my source...
If it doesn't work out, I'll let you know.
Thanks,
Dave
===================================================================
David Cooley  AKA N5XMT                      Fax: (919) 319-2896       
Powered by WINDOWS 95!                       VM:  (800) 753-6336
cooldave@nando.net                                 EXT. 2718
cooley@opsusa.sms.siemens.com                
===================================================================


From owner-diy_efi-archive  Tue May 30 14:42:12 1995
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Date: Tue, 30 May 1995 10:35:57 ET
From: John T Stein <JSTEIN@dpc2.hdos.hac.com>
Subject: Off-idle stumble resulting from ported EGR
To: DIY_EFI
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Since this seems to be the time for EGR-related correspondence, has 
anyone come up with an effective method for eliminating the stumble 
that seems to be normal for GM engines with TBI and port-controlled 
(not PWM controlled) EGR??  I have had three such engines, a 2 L and 
2.5 L four and the 2.8 L v6 and they all exhibit the same faltering 
just as the throttle place goes off-idle. It seems as if the engine 
just can't cope smoothly with the rapid dilution of charge that occurs as the 
throttle plate uncovers the EGR port in the TBI.

 Disconnecting the EGR solves the problem but is obviously NOT a viable solution.

Any experience, suggestions??

Thanks, 
John

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Date: Tue, 30 May 1995 11:05:53 ET
From: John T Stein <JSTEIN@dpc2.hdos.hac.com>
Subject: Re: PWM (was Re: Anti-lock braking systems...)
To: diy_efi
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This is a little late, but (I hope) better than never.


 > PWM 
 > How does one determine the optimum freq. for pwm.  Common sense (as 
 > opposed to theory) tells me that I would want the period of the pwm less 
 > than the time constant (T.C.) of the mechanical devive.  In the non-famous 
 > words of one of my profs., how much is how much? Is an order of magnitude 
 > sufficient/too much/too little.  Or should I go with 5 * T.C.  Or am way 
 > off on this kind of thinking?  I am planning on using an hc11 and using 
 > the output compares, but if my period is so low, I fear that I'll run out 
 > of CPU time.  Motorola makes an hc11k4 that has PWM built in that pretty 
 > much takes care of itself, however, as many (maybe all of you know) 
 > getting these special uP's from motorola isn't always a walk in the 
> > park.  Asking other individuals the same question has produced some 
> > varied answers from they agree to thinking to "I just picked a freq. and 
> > went with that" to "I chose 20 kHz since that way I can't hear the 
> > high pitched noise".  Any suggestions/recommendations on the above?


 
According to Fourier, any periodic function, such as the PWM pulse 
train can be expressed as a series of sinusoids whose frequencies are 
multiples of the fundamental.  In the simple case of a 50% duty cycle 
square wave only the odd multiples are present, and the amplitudes of 
these fall off with the reciprocal frequency.  So, if you have a 
one-volt, 50% duty cycle square wave at 1 kHz, its average value (the 
component WANT has a frequency of 0 HZ (DC) and an amplitude
of (obviously) 1/2 volt.  The fundamental (at 1 kHz)  has an amplitude 
of (2/pi), the third harmonic (3 hKz) has an amplitude of (2/3*pi), and so on.  
Everything other than the average value is undesired.  Non-50% duty 
cycle periodic square waves contain the even harmonica as well as the 
odds, but the same ( 1/frequency) fall-off  of amplitude.

Fortunately,  most mechanical systems such as solenoid-operated valves can be 
modelled as two-pole  low-pass filters, so usually only the lower frequency spectral 
components become problems since the filtering of 40 db/decade ( a factor 
of 100) which the mechanical system provides adequately attenuates the higher
frequency components.

If you can empirically determine the resonant frequency of the actuator, valve,
or  whatever your load is,  you can then choose a PWM rate such that the the 
undesired spectral components fall at frequencies where the Fourier 
coefficients in concert with the filtering due to the mechanical system provide 
adequate attenuation.

Good luck,

John


From owner-diy_efi-archive  Tue May 30 15:23:13 1995
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From: bohdan@uscbu.ih.att.com (Bohdan L Bodnar)
To: diy_efi
Subject: Re: Off-idle stumble resulting from ported EGR
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I've driven GM cars before (with and without computer-controlled EGR) and 
never experienced this problem.  A hesitation like this suggests other problems
such as:

1). incorrect TPS setting/erratic TPS operation at this point
2). slightly clogged injectors
3). incorrect ECT information being given to the computer
4). incorrect fuel pressure

I'm quite surprised that you're seeing these performance problems in so many
different engine.

Cordially,

Bohdan Bodnar


From owner-diy_efi-archive  Tue May 30 21:42:21 1995
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Date: Tue, 30 May 95 16:40:51 CDT
From: gcouger@agen.okstate.edu (Gordon Couger)
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To: diy_efi
Subject: Re:  Off-idle stumble resulting from ported EGR
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:Since this seems to be the time for EGR-related correspondence, has 
:anyone come up with an effective method for eliminating the stumble 
:that seems to be normal for GM engines with TBI and port-controlled 
:(not PWM controlled) EGR??  I have had three such engines, a 2 L and 
:2.5 L four and the 2.8 L v6 and they all exhibit the same faltering 
:just as the throttle place goes off-idle. It seems as if the engine 
:just can't cope smoothly with the rapid dilution of charge that occurs as the 
:throttle plate uncovers the EGR port in the TBI.

:Disconnecting the EGR solves the problem but is obviously NOT a viable solution.

While rather inelagant how about installing valves that momentarily
disconnects tha ERG valve.

Making the mixture a little richer as it comes off idle might help. The 
problem sounds just like a worn out accelerator pump in a convential
carberator.

Gordon

From owner-diy_efi-archive  Tue May 30 22:14:27 1995
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Subject: re: Re: Off-idle stumble resulting from ported EGR
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bohdan@uscbu.ih.att.com (Bohdan L Bodnar) Wrote:
| 
| 
|I've driven GM cars before (with and without computer-controlled EGR) and 
|never experienced this problem.  A hesitation like this suggests other 
problems
| such as:
| 
| 1). incorrect TPS setting/erratic TPS operation at this point
| 2). slightly clogged injectors
| 3). incorrect ECT information being given to the computer
| 4). incorrect fuel pressure
| 
| I'm quite surprised that you're seeing these performance problems in so many
| different engine.

I've seen this exact problem in two '86 4x4 S-10 blazers (3.8 v6?) and an '88 
corsica (also 3.8 v6?).  I never thought it was related, but now I wonder.  
This probably belongs on rec.auto.tech, but since someone else brought it up, 
I thought I'd offer my piece.  Anyway, the symptom is hesitation just off 
idle.  Give it a little more throttle and it is cured, but it persists as long 
as the the throttle is held barely open.  It is a feature on the corsica 
(had the problem since new), may be a bug or feature on the blazers, since 
they were used by the time I drove them.

--steve


From owner-diy_efi-archive  Wed May 31 04:02:10 1995
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From: lusky@knuth.mtsu.edu (Jonathan R. Lusky)
Subject: Re: Re: Off-idle stumble resulting from ported EGR
To: diy_efi
Date: Tue, 30 May 1995 22:59:12 -0500 (CDT)
In-Reply-To: <m0sGZWd-000uMvC@twisto.eng.hou.compaq.com> from "Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com" at May 30, 95 05:12:30 pm
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Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com writes:
> I've seen this exact problem in two '86 4x4 S-10 blazers (3.8 v6?) and an '88 
> corsica (also 3.8 v6?).  I never thought it was related, but now I wonder.  
> This probably belongs on rec.auto.tech, but since someone else brought it up, 
> I thought I'd offer my piece.  Anyway, the symptom is hesitation just off 
> idle.  Give it a little more throttle and it is cured, but it persists as long 
> as the the throttle is held barely open.  It is a feature on the corsica 
> (had the problem since new), may be a bug or feature on the blazers, since 
> they were used by the time I drove them.

Hmmm, 86 & 88 GM 2.8 V6?  Don't those have the infamous GM MAF disease?
If so, you need to the update PROM that converts the EFI over to speed
density.

-- 
Jonathan R. Lusky                        lusky@knuth.mtsu.edu
http://www.edge.net/~lusky/                 (615) 726-8700
-------------------------------------   ------------------------------
68 Camaro Convertible - 350 / TH350  \_/ 80 Toyota Celica - 20R / 5spd

From owner-diy_efi-archive  Wed May 31 05:15:40 1995
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From: "Zublin, Bryan (SD-MS)" <BZUBLIN@po2.gi.com>
Subject: OEM EFI computers
To: "diy_efi (postings)" <DIY_EFI>
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Has anyone taken an old OEM EFI computer and modified for his own use?  I'm 
thinking about all of the EFI computers that must be out there on cars that 
are junked.  For example, I believe that Chrysler's use the 68HC11.  There 
must be thousands of these out on the road by now, with some available from 
junk yards for relatively low $$$.  Assuming that the firmware is stored in 
external ROM, it would be relatively easy to re-program.  BZ

Bryan Zublin
General Instrument, San Diego, CA, USA
bzublin@po2.gi.com

From owner-diy_efi-archive  Wed May 31 05:31:58 1995
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From: Craig Pugsley <c.pugsley@trl.oz.au>
Message-Id: <199505310530.PAA14428@shiva.trl.OZ.AU>
Subject: Mass flow sensor qn..
To: DIY_EFI
Date: Wed, 31 May 1995 15:30:51 +1000 (EST)
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Hi,

In a local electonics magazine called 'Electronics Australia', there is
a collumn on automotive electronics.

In the most recent issue he had a cro trace of an 'Air mass meter'
output with the engine accelerating from idle to high speed in 0.9sec.

As you might expect, the output voltage increaed with time, HOWEVER,
there was significant 'pulsation' (about 20-30 % of the full scale reading)
in the output. Obviously at low RPM you would expect this to occur, but it was
ALSO occuring at higher RPM.

He posed the question to readers as to why this might happen (he didn't
know). Could it be that the sensor is sensitive enough to detect the
intake stroke of each cylinder? Or maybe some resonance effect?

(He didn't say what sort of sensor it was - I wouldn't have though a trapdoor
or hot wire sensor would respond so quickly. Could an ultrasonic (Karmann)
sensor work this quickly?)

Craig.

PS is anyone familiar with the 'PIC' range of microcontrollers/'basic
stamps'? None of them seem to have and a/d inputs or outputs.

From owner-diy_efi-archive  Wed May 31 07:30:15 1995
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From: "Andrew Dennison" <ADEN@mechman.mm.swin.edu.au>
Organization:  Swinburne University
To: diy_efi
Date:          Wed, 31 May 1995 17:28:28 EST+10
Subject:       A/D for PIC.  was Re: Mass flow sensor qn..
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PS is anyone familiar with the 'PIC' range of microcontrollers/'basic
stamps'? None of them seem to have and a/d inputs or outputs.

The easiest thing to do is hook a SPI based A/D onto the stamp.  
Around $7 for an 8 channel 10 bit A/D (CDP68HC68A2E).


Andrew

------------------------------------
Andrew Dennison - Research Associate
The CIM Centre                Address: CIM Centre
Melbourne, AUSTRALIA                   Swinburne University
Phone: +61 3 9214 8296                 PO Box 218
Fax:   +61 3 9819 4949                 Hawthorn Victoria 3122
WWW:   http://cim.mm.swin.edu.au/      Australia

From owner-diy_efi-archive  Wed May 31 08:25:03 1995
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From: Georg.Siotis@analykem.lu.se (Georg Siotis)
Subject: Re: OEM EFI computers
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>
>Has anyone taken an old OEM EFI computer and modified for his own use?  I'm 
>thinking about all of the EFI computers that must be out there on cars that 
>are junked.  For example, I believe that Chrysler's use the 68HC11.  There 
>must be thousands of these out on the road by now, with some available from 
>junk yards for relatively low $$$.  Assuming that the firmware is stored in 
>external ROM, it would be relatively easy to re-program.  BZ
>
>Bryan Zublin
>General Instrument, San Diego, CA, USA
>bzublin@po2.gi.com
>

I 've actually seen their asm-code on this HC11. It was a 68hc11a1 which 
means that they have 256 Ram and 512 EEprom which can be used. What they 
actually also have is 8K of ROM, but you can't access it if you not 
reprogram the 'CONFIG' register. Motorola sells those chips as A1 instead of 
A8, but they were meant to be sold to the company that ordered (some 
thousands of) them. You could actually see some notices with Chrysler, so we 
supposed it must be for their EFI -systems. I've even heard that BOSCH's RDS 
radio-code could also be found on some 68HC11A1 and a0:s


Georg


From owner-diy_efi-archive  Wed May 31 13:27:50 1995
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From: cooldave@nando.net (David Cooley)
Subject: Re: OEM EFI computers
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>
>Has anyone taken an old OEM EFI computer and modified for his own use?  I'm 
>thinking about all of the EFI computers that must be out there on cars that 
>are junked.  For example, I believe that Chrysler's use the 68HC11.  There 
>must be thousands of these out on the road by now, with some available from 
>junk yards for relatively low $$$.  Assuming that the firmware is stored in 
>external ROM, it would be relatively easy to re-program.  BZ
>
>Bryan Zublin
>General Instrument, San Diego, CA, USA
>bzublin@po2.gi.com
>
>
Bryan,
There are also masked roms in the OEM ECM's (at least GM.. Don't know about
others) That also control what it can and cannot do.  The replaceable Eprom
of a GM (Chryslers are sealed and potted) contains the program (firmware)
and look-up tables that control the individual functions... Also, just by
changing 2 chips in a GM.. The Calpack and the Eprom, it can be used on a
variety of engines.  If interested, I have a 32k file of the Eprom of a 1987
buick GN (turbo 3.8l V6) disassembled I can send you to examine... They use
the 6801.
Later,
Dave
===================================================================
David Cooley  AKA N5XMT                      Fax: (919) 319-2896       
Powered by WINDOWS 95!                       VM:  (800) 753-6336
cooldave@nando.net                                 EXT. 2718
cooley@opsusa.sms.siemens.com                
===================================================================


From owner-diy_efi-archive  Wed May 31 15:57:16 1995
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From: Lfaustini@aol.com
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Date: Wed, 31 May 1995 11:53:45 -0400
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To: diy_efi
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In a message dated 95-05-31 10:18:52 EDT, you write:
> There are also masked roms in the OEM ECM's (at least GM.. Don't know about
> others) That also control what it can and cannot do.  The replaceable Eprom
> of a GM (Chryslers are sealed and potted) contains the program (firmware)
> and look-up tables that control the individual functions... Also, just by
> changing 2 chips in a GM.. The Calpack and the Eprom, it can be used on a
> variety of engines.  If interested, I have a 32k file of the Eprom of a
1987
> buick GN (turbo 3.8l V6) disassembled I can send you to examine... They use
> the 6801.
> Later,
> Dave

    I looked at the GM computer system very extensively. (1992 5.7 TBI moel)
That computer uses a 68hc11FN. Nice chip. All of the code resides on the
27256 in the calpack. Thats a 64k byte rom, and the cpu only has a 64k byte
adress space, so I am assuming that ALL of the code is on the calpack. Oh,
yeah, that version of the '11 has programable chip selects too. Anyway,  I
doubt that GM bothered with programing the on chip mask ROM when they had
that big EPROM to use.  I am wondering if the GNX really used the 6801, or if
it was really a 6811. Anyone know this for sure? I would guess that they used
the '11 on the GNX, because its the first production car that GM ever
implimented SEFI on. The coding of a 6801 would be very dificult as compared
with the code required for the '11. The timer section of the '11 almost lends
itself to SEFI.  Oh, yeah, Can I get a copy of the GNX code? Is it
disasembled? Is it comented (yeah, right!) ?

    ---Lou 

From owner-diy_efi-archive  Wed May 31 18:13:38 1995
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Date: Wed, 31 May 1995 14:08:49 -0400
To: diy_efi
From: cooldave@nando.net (David Cooley)
Subject: Re: OEM EFI computers
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>
>    I looked at the GM computer system very extensively. (1992 5.7 TBI moel)
>That computer uses a 68hc11FN. Nice chip. All of the code resides on the
>27256 in the calpack. Thats a 64k byte rom, and the cpu only has a 64k byte
>adress space, so I am assuming that ALL of the code is on the calpack. Oh,
>yeah, that version of the '11 has programable chip selects too. Anyway,  I
>doubt that GM bothered with programing the on chip mask ROM when they had
>that big EPROM to use.  I am wondering if the GNX really used the 6801, or if
>it was really a 6811. Anyone know this for sure? I would guess that they used
>the '11 on the GNX, because its the first production car that GM ever
>implimented SEFI on. The coding of a 6801 would be very dificult as compared
>with the code required for the '11. The timer section of the '11 almost lends
>itself to SEFI.  Oh, yeah, Can I get a copy of the GNX code? Is it
>disasembled? Is it comented (yeah, right!) ?
>
>    ---Lou 
>
>

Lou,
The GN from 84 thru 87 and the GNX all used the same ECM, all 6801 based,
and all SEFI.  The chip of the GNX was the same code, but tables for top
speed fuel cut and boost were modified.  I'll send you a copy of the
disassembled prom, and the binary of the chip (stock 87GN).  The disassembly
shows all the program code, but only the address range for the tables... The
binary will give you the table structure.
Thanks,
Dave
==============================================================================
David Cooley  AKA N5XMT                                 (919) 319-2734 Office
cooldave@nando.net                                      (919) 319-2896 FAX
Powered by WINDOWS 95!                                  (800) 753-6336 VM
==============================================================================


From owner-diy_efi-archive  Wed May 31 21:39:40 1995
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From: Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com
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Date: Wed, 31 May 95 16:22:15 CDT
Subject: re: Re: Re: Off-idle stumble resulting from ported EGR
To: diy_efi
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lusky@knuth.mtsu.edu (Jonathan R. Lusky) Wrote:
| 
| 
| Steve=Ravet%Prj=Eng%PCPD=Hou@bangate.compaq.com writes:
| > I've seen this exact problem in two '86 4x4 S-10 blazers (3.8 
| v6?) and an '88 
| > corsica (also 3.8 v6?).  I never thought it was related, but 
| now I wonder.  
| > This probably belongs on rec.auto.tech, but since someone else 
| brought it up, 
| > I thought I'd offer my piece.  Anyway, the symptom is 
| hesitation just off 
| > idle.  Give it a little more throttle and it is cured, but it 
| persists as long 
| > as the the throttle is held barely open.  It is a feature on 
| the corsica 
| > (had the problem since new), may be a bug or feature on the 
| blazers, since 
| > they were used by the time I drove them.
| 
| Hmmm, 86 & 88 GM 2.8 V6?  Don't those have the infamous GM MAF disease?
| If so, you need to the update PROM that converts the EFI over to speed
| density.
| 
| -- 
| Jonathan R. Lusky                        lusky@knuth.mtsu.edu
| http://www.edge.net/~lusky/                 (615) 726-8700

Jon -- come again?  There is an update PROM that converts from MAF to SD?  I 
don't know if any of these vehicles are MAF or not, although I can check on 
the blazer tonight.  I'd appreciate more details on this "infamous MAF 
disease".

--steve


From owner-diy_efi-archive  Wed May 31 23:45:11 1995
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To: diy_efi
Subject: Re: OEM EFI computers
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I looked at the GM computer system very extensively. (1992 5.7 TBI moel)
That computer uses a 68hc11FN. Nice chip. All of the code resides on the
27256 in the calpack. Thats a 64k byte rom, and the cpu only has a 64k byte
adress space, so I am assuming that ALL of the code is on the calpack. Oh,
yeah, that version of the '11 has programable chip selects too. Anyway,  I
doubt that GM bothered with programing the on chip mask ROM when they had
that big EPROM to use.  I am wondering if the GNX really used the 6801, or if
it was really a 6811. Anyone know this for sure? I would guess that they used
the '11 on the GNX, because its the first production car that GM ever
implimented SEFI on. The coding of a 6801 would be very dificult as compared
with the code required for the '11. The timer section of the '11 almost lends
itself to SEFI.  Oh, yeah, Can I get a copy of the GNX code? Is it
disasembled? Is it comented (yeah, right!) ?

    ---Lou 

==========================================================
                Using AOL's editor.......  The GM C3's used the masked ROM's,
and the newer (P4?) use the 32Kx8 PROM (27C256) that contains all the code,
at least the 1227730 ECM's that I have been playing with.  I too have been
working the 91 5.7L code, and have just about all the PROM locs defined, and
all the regs.  (I still don't know what the '3FE0' reg is, if anyone knows.)
    The C3 usually had code in the 'E000-FFFF' area of memory, and I've seen
rhe PROM reside in '3000-3FFF' , and 'D000-DFFF', with about half the PROM
dedicated to code, and the other half to the cal tables.     In moving from
the C3 to the 1227730,  it is interesting to note that the 87 Cavalier 4
cylinder that uses the 1227730, uses code that very closely resembles the C3
code in the 1227747 truck TBI ECM.  The 2.8L V-6's from the era also used the
same 1227730 ECM, and the 90-92 5.0 and 5.7L TPI's used the same ECM!  From 4
cylinder to V-8, all with the same ECM.....  I've got just about all the code
to the 4 cyl, V-6 (Both MAF and MAP) and V-8's done.  Interesting stuff,
almost an addiction I'd say!


























































































                                                                      Someone
was speaking of EGR earlier, and I was looking at a file that was labeled
ADSFB350, This chip may be what makes the EPA upset with the aftermarket.  It
completely shut off the EGR function, and then added a bit more timing at WOT
and a little higher number in the slow speed vol eff table at WOT.     Later,
Scot Sealander





























                                                                          Oh,
I almost forgot!   The C3 seems to have  a hybrid motorola chip.  It has the
instuction set of the 6801 (multiply), but the pinout is nearly the 6802, and
yes the GN computer uses the GM 6801 processor.  GM used that same processor
for over 10 years!

































                                                                          And
cooldave, if you are reading this, I would like a copy of the binary file for
the GN!  Thanks!

From owner-diy_efi-archive  Thu Jun  1 04:26:02 1995
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From: carryer@cdr.stanford.edu (Ed Carryer)
Subject: Re: OEM EFI computers
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>I am wondering if the GNX really used the 6801, or if
>it was really a 6811. Anyone know this for sure?

I think that that CPU was referred to as the GMP4,
it was a custom for GM, that used a 6801 core.

ed
--



From owner-diy_efi-archive  Thu Jun  1 04:45:13 1995
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To: diy_efi
From: carryer@cdr.stanford.edu (Ed Carryer)
Subject: Re: OEM EFI computers
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Reply-To: diy_efi@coulomb.eng.ohio-state.edu

>>I am wondering if the GNX really used the 6801, or if
>>it was really a 6811. Anyone know this for sure?
>
>I think that that CPU was referred to as the GMP4,
>it was a custom for GM, that used a 6801 core.
>
>ed
>--
On second thought,
make that GMP3,
the GMP4 was a 6811 core.

ed
--



