From owner-diy_efi-archive  Sat Jun  1 10:21:10 1996
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From owner-diy_efi-archive  Sun Jun  2 17:27:44 1996
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Date: 	Sun, 02 Jun 1996 09:17:45 -0700
To: DIY_EFI
From: pfenske@direct.ca (peter paul fenske)
Subject: General Motors ECM
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Hello everyone:
Just wondering if anyone else is working on reverse engineering
gm ECM. I have so far decripted spark timing, IAC, prom id, fan control
and tcc. I am wondering if anyone else has decripted info on fuel control.
I am guessing WOT is based on base PW modified by rpm vs VE chart with
compensation for battery volt and temp. Still there are a great deal of
lookup tables. CL also appears to be modified by block learn tables.
Also does anyone have info on transient enrichment done by tps and map.
I have prom dumps for 85 corvette, 87 iroc, 92 gm truck if anyone needs
em. If any one has other prom dumps would appreciate them. 
In addition my HCll package has a hard time decripting 6801 code
Does anyone know where a 01 dissembler can be found. Yess I could
spend a day writing it in basic but.
If anyone wants to help they can email me directly if they want.
Thanks everyone
Peter: pfenske@direct.ca


From owner-diy_efi-archive  Mon Jun  3 02:47:09 1996
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From: arthurok@ix.netcom.com (ARTHUR OKUN )
Subject: Re: General Motors ECM
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how about the  binary code  for  a   1988  buick regal both  speed 
density and mass airflow   i think the car uses a 68hc11  micro ?

From owner-diy_efi-archive  Mon Jun  3 02:57:33 1996
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Date: Mon, 03 Jun 1996 10:52:21 +0000 (WST)
From: Rob Skala <rskalard@ALPHA2.CURTIN.EDU.AU>
Subject: L-Jetronic EFI for Mazda Rotary Engine
To: diy_efi
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Hi All,

It's time for me to ask for some advice and help. I recently obatined a 
replacement EFI controller for my 12A turbo rotary. I think its an 
L-Jetronic system from what I can work out. Anyway I need some help to 
identify some of the connections, I've managed to work most of them out 
using a copy of the wiring diagram from a Japanese workshop manual, but 
several of them still elude me...... I've included a list of the pins on 
the two connectors below. Hopefully someone out there may be able to help 
me out !!!!

PIN ID:		Connection		PIN ID: 	Connection
 +B	    Power thru ign switch	 IGN	    ? (possibly coil ??)
 E2	    Earth connection		 E1	    Earth Connection
 Vc	    Airflow sensor		 Vs	    Airflow sensor
 Vb	    Airflow sensor		 Ox	    Oxygen sensor
 STA	    Starter switch		 Rv	    TPS
 Tau	    ???????			#10         Injector #1
 Tl	    TPS				#20	    Injector #2
 THA	    Air temp sensor		E01	    Ground Connection
 THW	    Coolant Temp sensor		E02	    Ground Connection
 +BF	    +12V for injectors

Second Connector:

TH 	???????
IDL	???????
VF	???????		I think these connections are something to do
PW	???????		with the emmission control system
T	???????
LLD	???????
FC1	???????
FC2	???????

As you can see I've got most of them, it just the Tau and IGN pins. 
Anyone have any ideas ????

Thanks for all your help in advance......

Regards,

Rob



Robert D Skala
Materials Research Group
School of Physical Science
Curtin University of Technology
GPO Box U1987
Perth	6001
WESTERN AUSTRALIA
Telephone: +61 9 351 2331
Fax:	   +61 9 351 2377
email: skala_rd@cc.curtin.edu.au



From owner-diy_efi-archive  Mon Jun  3 04:53:52 1996
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Date: Mon, 3 Jun 1996 14:46:00 +1000
To: diy_efi
From: lambs@HOTBLK.dsto.defence.gov.au (Stephen Lamb)
Subject: Re: L-Jetronic EFI for Mazda Rotary Engine
Cc: rskalard@alpha2.curtin.EDU.AU
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> +B         Power thru ign switch        IGN        ? (possibly coil ??)

>As you can see I've got most of them, it just the Tau and IGN pins.
>Anyone have any ideas ????

IGN almost certainly goes to the -ve terminal of the coil to provide the
timing 'pulses' for the ECU.

Sorry, can't help with the other.

Cheers

Stephen Lamb
Dept. of Defence DSTO, AMRL
506 Lorimer Street
Fishermans Bend  VIC  3207 Australia
Tel: +61 3 9626 7525
Fax: +61 3 9626 7089

IZCC #180



From owner-diy_efi-archive  Mon Jun  3 06:23:46 1996
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From: Craig Pugsley <c.pugsley@trl.telstra.com.au>
Message-Id: <199606030613.QAA04656@shiva.trl.OZ.AU>
Subject: Re: L-Jetronic EFI for Mazda Rotary Engine
To: diy_efi
Date: Mon, 3 Jun 1996 16:13:54 +1000 (EST)
In-Reply-To: <no.id> from "Rob Skala" at Jun 3, 96 10:52:21 am
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> It's time for me to ask for some advice and help. I recently obatined a 
> replacement EFI controller for my 12A turbo rotary. I think its an 
> L-Jetronic system from what I can work out.

I think they were L jet based, made by Nippon Denso.
The 'Gregorys' fixing EFI books have wiring diagrams in them, many of
the connections have the same name as in your list, so maybe a 626 turbo
might have the same computer? 
http://proffa.cc.tut.fi/~k124476/vehicles/3T-GTEfi.html
might be able to shed some light on some of the connections (this is a
toyota 1.8l injected turbo computer)

> PIN ID:		Connection		PIN ID: 	Connection
>  +B	    Power thru ign switch	 IGN	    ? (possibly coil ??)
                                                       ^^^^^^^^^^^^ Yep.
>  E2	    Earth connection		 E1	    Earth Connection
            ^^^^^ for air flow meter                ^^^^^ Main computer
                                                          earth
>  Tau	    ???????			#10         Injector #1
            ^^^^^^^ (GUESSING.. Maybe a boost switch?)
>  THW	    Coolant Temp sensor		E02	    Ground Connection
                                                    ^^^^^^ return for 
                                                    injectors.
> Second Connector:
> 
> IDL	???????
        ^^^^^^^ Idle contacts in throttle position switch
> VF	???????
        ^^^^^^^ This is supposedly a "Test socket" (What it's function
                is unknown, as these are analog computers - maybe an
                injector on-time control voltage)

It seems that a lot of the connectors on the ND Ljet are similar (I have
a 2 litre 929 Ljet unit with a lot of what you have listed).
The turbo units with trapdoor sensors don't seem to need a MAP input,
but the 3TGTEU has two pressure switches (one for boost enrichment, the
other for boost limiting)

Cheers,
Craig.
pugsley@trl.oz.au

From owner-diy_efi-archive  Mon Jun  3 06:53:08 1996
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Date: 	Sun, 02 Jun 1996 22:57:49 -0700
To: diy_efi
From: pfenske@direct.ca (peter paul fenske)
Subject: Re 2: General Motors ECM
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>how about the  binary code  for  a   1988  buick regal both  speed 
>density and mass airflow   i think the car uses a 68hc11  micro ?
>Hi
>Would be an interesting look. Sure. Part of my initial look 
>was to spy on the GNs. Know most of the old code. But the 88
>was a P4 ecm(hc11 variant). Probably a 3.8 with sequential.
>Interesting.
>Tnx Peter


From owner-diy_efi-archive  Mon Jun  3 07:36:26 1996
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	from PHYSIO; Mon Jun  3 09:28:28 1996
From: "SANDY" <SWELTAN@physio.uct.ac.za>
To: diy_efi
Date:          Mon, 3 Jun 1996 09:01:47 UTC-2
Subject:       Ignition systems
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I was reading a book on tuning by A Graham Bell (no, not the inventor 
of the telephone). He seems to highly recommend the Scintilla Vertex 
magneto ignition system. Apparently it was used in airplane engines 
in the 1950s. It was the first I'd heard about it. Does anyone have 
any experience of the system? This guy seems to think it's better 
than the electronic systems??? But then he also semms to think carbs 
are better than efi.......


Sandy

======================================================================
DR. S.M. WELTAN
DEPT OF PHYSIOLOGY                       Tel. No: (021) 406-6507
UNIVERSITY OF CAPE TOWN                  Fax No:  (021) 47-7669
MEDICAL SCHOOL
SOUTH AFRICA                             

e-mail:sweltan@physio.uct.ac.za
======================================================================

From owner-diy_efi-archive  Mon Jun  3 08:59:34 1996
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Date: Mon, 3 Jun 1996 01:51:58 -0700
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From: arthurok@ix.netcom.com (ARTHUR OKUN )
Subject: Re: Ignition systems
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bendix is scintilla  "allied signal"  and  versions of  that magneto 
are still being used in present day light air craft engines "lycoming  
"  and  "continental   most   aircraft  use  2 mags and  2 plugs per 
cylinder.  what  do you think lawnmower type ignition systems are just 
permanent magnet magnetos  .    the   newer ones just use solid state
stuff to get rid of the  points and  condenser.
the faa likes it because it dosent require a  working electrical system
to keep the engine running.

From owner-diy_efi-archive  Mon Jun  3 12:38:45 1996
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Date: Mon, 3 Jun 1996 05:27:13 -0700
Message-Id: <199606031227.FAA22001@dfw-ix2.ix.netcom.com>
From: SPMullen@ix.netcom.com (Stephen Mullen )
Subject: Re: L-Jetronic EFI for Mazda Rotary Engine
To: diy_efi
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Reply-To: diy_efi@coulomb.eng.ohio-state.edu

You wrote: 

Rob;
Since I have a 12A Turbo Rotary, an copy of the shop manuals, and a friendly,
knowledgable mechanic, I will see if the signals you listed can be identified.
It might take a day or so.

A company by the name of RACING BEAT used to be in the Los Angles, California area.
These people were MAZDA performance specialists. They provided several modifications
that could be used on the EFI system. If they are still around and if you can
contact them, it might be quite useful. Try looking in US based auto magazines (Car
and Driver, Road and Track, etc.)

Steve Mullen
PO Box 1085
Oldsmar, FL., USA 34677
(813) 855-3877
SPMullen@ix.netcom.com
>
>
>
>Hi All,
>
>It's time for me to ask for some advice and help. I recently obatined a 
>replacement EFI controller for my 12A turbo rotary. I think its an 
>L-Jetronic system from what I can work out. Anyway I need some help to 
>identify some of the connections, I've managed to work most of them out 
>using a copy of the wiring diagram from a Japanese workshop manual, but 
>several of them still elude me...... I've included a list of the pins on 
>the two connectors below. Hopefully someone out there may be able to help 
>me out !!!!
>
>PIN ID:		Connection		PIN ID: 	Connection
> +B	    Power thru ign switch	 IGN	    ? (possibly coil ??)
> E2	    Earth connection		 E1	    Earth Connection
> Vc	    Airflow sensor		 Vs	    Airflow sensor
> Vb	    Airflow sensor		 Ox	    Oxygen sensor
> STA	    Starter switch		 Rv	    TPS
> Tau	    ???????			#10         Injector #1
> Tl	    TPS				#20	    Injector #2
> THA	    Air temp sensor		E01	    Ground Connection
> THW	    Coolant Temp sensor		E02	    Ground Connection
> +BF	    +12V for injectors
>
>Second Connector:
>
>TH 	???????
>IDL	???????
>VF	???????		I think these connections are something to do
>PW	???????		with the emmission control system
>T	???????
>LLD	???????
>FC1	???????
>FC2	???????
>
>As you can see I've got most of them, it just the Tau and IGN pins. 
>Anyone have any ideas ????
>
>Thanks for all your help in advance......
>
>Regards,
>
>Rob
>
>
>
>Robert D Skala
>Materials Research Group
>School of Physical Science
>Curtin University of Technology
>GPO Box U1987
>Perth	6001
>WESTERN AUSTRALIA
>Telephone: +61 9 351 2331
>Fax:	   +61 9 351 2377
>email: skala_rd@cc.curtin.edu.au
>
>
>
>


From owner-diy_efi-archive  Mon Jun  3 12:46:00 1996
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Date: Mon, 3 Jun 1996 05:36:39 -0700
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From: SPMullen@ix.netcom.com (Stephen Mullen )
Subject: Re: L-Jetronic EFI for Mazda Rotary Engine
To: diy_efi
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Rob:
 Sorry I had a case of brain fade. (sorta like brake fade, only worse).
I've got a 13B, but I look anyway. On a side note: Racing Beat appears to
still be around, no contact address yet.

Steve (:>)?? Mullen ?!$$#@

From owner-diy_efi-archive  Mon Jun  3 14:44:13 1996
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To: DIY_EFI
From: Jake Kohl <rotorhead@utc.campus.mci.net> (by way of Digital Boy <tfaugno@qualcomm.com>)
Subject: Rotary performance specialists.
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        This is in response to a query on the "No Rotor, No Motor" page.
It's in Yahoo if you want to browse it.

                Terry




Terry,

In order to get 250 HP in your Porsche, your best bet would be a V8.  
However, I would imagine that your engine space is limited.  There a 
numerous aftermarket parts for the rotaries.  Rotary power increases do 
not come quite as inexpensively as for a V8 but the smoothness and well, 
. . . the novelty of it would be worth it!  Following this message are 
the names/address/phone's of several Mazda rotary performance parts 
suppliers.  Good luck, and let me know what you conjure up!

Rotorhead

Cartech Performance Systems     performance parts               12/92
11212 Goodnight Ln. #200R
Dallas, Texas 75229
512-308-8464

Hayes Rotary Engineering        engines                         12/92
9135 Willows Road
Redmond WA 98052
206-881-3604

Mazdatrix                       performance parts               12/92
2730 Gundry Ave                 turbos & repair
Signal Hill, CA 90806           rotary Miata swap
213-426-7960
714-426-4460


Racing Beat                     performance parts               12/92
1291 Hancock St.                catalog $8.00
Anaheim, CA 92807
714-779-8677

Rotary Concepts                 performance parts               12/92
Lake Cities Rotary              engines
North 2904 Monroe Str.
Spokane, Wa. 99205
509-483-0569

Rotary Engineering              performance parts               12/92
4869 McGrath St.                catalog $7.00
Ventura, CA  93003
805-658-9393

Pettit Racing                   performance parts               12/92
1578 N. West 23th Avenue
Fort Lauderdale, FL  33311
305-735-0100


-- 
--------------------------------------------------------  
  /^\    
 /( )\   HAPPY ROTORING!  rotorhead@utc.campus.mci.net
/_____\
--------------------------------------------------------




From owner-diy_efi-archive  Mon Jun  3 22:43:10 1996
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From: dwtaylor@ptdcs2.intel.com
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dubject: Oxygen sensor....4 Wire...
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d
I'm just learning about this so bear with me if this is
too basic. 

I was tracing out the wiring on my Jeep wrangler, and found the O2
sensor has 4  wires, I was aware of the three and 1 wire config,
But what does the 4 wire do differently??

I'm trying to asses the potential for a forced induction system 
to get about 20 more HP out of the 4 cyl engine.....

Any sugestion please speak out :)
-- 
David Taylor  dwtaylor@ptdcs2.intel.com  Ph(503) 613-8132 Portland OR.
My opinions are mine ,, and nobody elses.

From owner-diy_efi-archive  Tue Jun  4 00:13:04 1996
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	id AA833901209 Tue, 04 Jun 96 08:13:29 
Date: Tue, 04 Jun 96 08:13:29 
Message-Id: <9605048339.AA833901209@afcperth.aesprodata.com.au>
To: diy_efi
Subject: Re: L-Jetronic EFI for Mazda Rotary Engine
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     Try giving the guys at Rotomotion a call, they are usually pretty 
     friendly and they know their stuff when it comes to Rotaries.  
     
     Dan        dzorde@aesprodata.com.au


______________________________ Reply Separator _________________________________
Subject: L-Jetronic EFI for Mazda Rotary Engine
Author:  diy_efi@coulomb.eng.ohio-state.edu at INTERNET
Date:    6/3/96 11:55 AM


     
Hi All,
     
It's time for me to ask for some advice and help. I recently obatined a 
replacement EFI controller for my 12A turbo rotary. I think its an 
L-Jetronic system from what I can work out. Anyway I need some help to 
identify some of the connections, I've managed to work most of them out 
using a copy of the wiring diagram from a Japanese workshop manual, but 
several of them still elude me...... I've included a list of the pins on 
the two connectors below. Hopefully someone out there may be able to help 
me out !!!!
     
     
     
Robert D Skala
Materials Research Group
School of Physical Science
Curtin University of Technology
GPO Box U1987
Perth 6001
WESTERN AUSTRALIA
Telephone: +61 9 351 2331
Fax:    +61 9 351 2377
email: skala_rd@cc.curtin.edu.au
     
     

From owner-diy_efi-archive  Tue Jun  4 00:53:28 1996
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To: diy_efi
Subject: MAF Conversions
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'Everyone' talks about MAF conversions of existing EFI systems but can 
anyone answer me a few questions about the whole exercise?

1- what does a MAF sensor offer that a MAP and inlet air temp sensor 
don't?  (or what do people think it offers?, ie what are the main 
reasons for the conversion?)

2 - are analogue (voltage) output devices used more commonly than 
frequency output?

3 - how are they normally sampled in these conversions, synchronously 
at a determined crank angle, synchronously at any angle at all, or 
asynchronously?

4 - how do you know that the airflow you're measuring is actually 
there?  Do people just slap them on and hope, or is some science 
applied to make sure inlet manifold resonances are not upsetting the 
signal?

5 - How about reverse flow?  Is this any concern in the average 
conversion?

6 - what kind of manifold filling compensation do people use?

Thanks for your replies in advance

Andrew Rabbitt
Orbital Engine Company




From owner-diy_efi-archive  Tue Jun  4 03:42:01 1996
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Date: 	Mon, 03 Jun 1996 19:49:21 -0700
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From: pfenske@direct.ca (peter paul fenske)
Subject: Re: MAF Conversions
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>'Everyone' talks about MAF conversions of existing EFI systems but can 
>anyone answer me a few questions about the whole exercise?
>
>1- what does a MAF sensor offer that a MAP and inlet air temp sensor 
>
>>MAF directly measures Air Mass. Fueling is simply based on AF ratio
>>desired not extensive engine mapping. In other words a change in
>>engine parms does not require a recalibration within limits.

>2 - are analogue (voltage) output devices used more commonly than 
>frequency output?
>
>>FM is prob less susceptible to connect errors. Other than that.
>
>3 - how are they normally sampled in these conversions, synchronously 
>at a determined crank angle, synchronously at any angle at all, or 
>asynchronously?
>
>>MAF is continuous. Just like MAT or CTC.
>
>4 - how do you know that the airflow you're measuring is actually 
>there?  Do people just slap them on and hope, or is some science 
>applied to make sure inlet manifold resonances are not upsetting the 
>signal?
>
>>The Bosch MAF uses screens to generate laminar air flow with 
>>temp corrections.
>
>5 - How about reverse flow?  Is this any concern in the average 
>conversion?
>
>6 - what kind of manifold filling compensation do people use?
>
>>Usually taken care of in VE corrector.
>
>Thanks for your replies in advance
>
>Andrew Rabbitt
>Orbital Engine Company
>
>Update from Peter 85 coupe: Hi
>
>
>


From owner-diy_efi-archive  Tue Jun  4 07:22:30 1996
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To: diy_efi
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From: (peter paul fenske) pfenske@direct.ca:smtp
Date:  3/06/96 19:49

>1- what does a MAF sensor offer that a MAP and inlet air temp sensor 
>
>>MAF directly measures Air Mass. Fueling is simply based on AF ratio
>>desired not extensive engine mapping. In other words a change in
>>engine parms does not require a recalibration within limits.

But you can calculate Mass Airflow from manifold temp, air density and 
engine speed.  Why is this so inferior?

>
>>MAF is continuous. Just like MAT or CTC.
>
What do you mean by continuous?  Most ECU's are digital and require 
some form of ADC, therefore you have to decide where (time-wise) to 
sample the sensor output.

>6 - what kind of manifold filling compensation do people use?
>
>>Usually taken care of in VE corrector.
>
VE? Volumetric Efficiency?  What sort of corrector/algorithm?

re: airflow fluctuations, I've data from a 1.8l 4-cyl that I'm working 
on that at one speed-load point has airflow varying from 20g/s to 
70g/s at twice crank speed!  This would not be uncommon.  How have 
people overcome this in MAF conversions?




From owner-diy_efi-archive  Tue Jun  4 18:35:11 1996
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RABBITT_Andrew@mv8.orbeng.com.au Wrote:
| 
| 'Everyone' talks about MAF conversions of existing EFI systems but can 
| anyone answer me a few questions about the whole exercise?
| 
| 1- what does a MAF sensor offer that a MAP and inlet air temp sensor 
| don't?  (or what do people think it offers?, ie what are the main 
| reasons for the conversion?)

MAF adapts better to engine mods.  SD systems use a pre-calculated 
volumetric efficiency for your engine, while a MAF system actually measures 
the air entering the system. An SD system can compensate somewhat for 
changes like headers or a new intake, but only when it is in closed loop 
mode.

Someone else asked:
| But you can calculate Mass Airflow from manifold temp, air density and 
| engine speed.  Why is this so inferior?

The engine speed part is the limitation.  If you make an engine mod that 
increases your rev limit, or changes your VE at any rpm, you have to 
recalibrate the look-up table.  A MAF based system would just measure the 
increased flow.  Closed loop operation will see a lean condition after 
these mods, and adjust accordingly, but that won't help your WOT, when the 
lookup table is used by itself.


| 
| 2 - are analogue (voltage) output devices used more commonly than 
| frequency output?
| 
| 3 - how are they normally sampled in these conversions, synchronously 
| at a determined crank angle, synchronously at any angle at all, or 
| asynchronously?
| 
| 4 - how do you know that the airflow you're measuring is actually 
| there?  Do people just slap them on and hope, or is some science 
| applied to make sure inlet manifold resonances are not upsetting the 
| signal?
|
| 6 - what kind of manifold filling compensation do people use?

I think usually they are put far enough upstream that they don't see any 
intake effects.  Isn't that one purpose of the plenum?  Some of the Ford 
people here had talked about modeling the intake using differential 
equations or something, but that seems a little complex for a DIY project. 
At least, it is for *my* DIY project.

Can anyone here recommend books about control system theory?  Books aimed 
at the experimenter, that is, not textbooks.  I had a controls class once, 
I won't mention what my grade was.  Let's just say that I barely didn't 
have to repeat it.  Surely some has written an easier-to-understand book on 
the topic.

| 
| Andrew Rabbitt
| Orbital Engine Company
| 
| 
| 
| 

--steve


Steve Ravet
sravet@bangate.compaq.com
Baby you're a genius when it comes to cooking up some chili sauce...

From owner-diy_efi-archive  Tue Jun  4 22:30:08 1996
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Date: 	Tue, 04 Jun 1996 14:24:22 -0700
To: diy_efi
From: pfenske@direct.ca (peter paul fenske)
Subject: re #3: MAF Conversions
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>>1- what does a MAF sensor offer that a MAP and inlet air temp sensor 
>>
>>>MAF directly measures Air Mass. Fueling is simply based on AF ratio
>>>desired not extensive engine mapping. In other words a change in
>>>engine parms does not require a recalibration within limits.
>
>But you can calculate Mass Airflow from manifold temp, air density and 
>engine speed.  Why is this so inferior?
>
>>N = PV / RT is the map calculation. The fact is even using lookup
>>and base pulse fueling many adjustments are required. Digital systems
>>are not continuous but discrete. Thus while theoretically you could
>>have map work perfectly it requires a great deal of uP HP. As for
>>responding to changes, speed density is based on a load percentage
>>as related to manifold pressure. WOT has the highest pressure, idle
>>the lowest and fueling is based on where the engine is. IE base pulse
>>is modified by %load. It is this calculation that gets mucked up
>>when you change engine cam. With a lower vacume ,higher pressure PW
>>increases which results in too rich a mix. Thus the lookup table or
>>slope and base of the %load has to be changed when engine parms change.
>> 
>>>MAF is continuous. Just like MAT or CTC.
>>
>What do you mean by continuous?  Most ECU's are digital and require 
>some form of ADC, therefore you have to decide where (time-wise) to 
>sample the sensor output.
>
>>Guess its late. Oh well. More specifically response time is the key.
>>Mass airflow devices are either vanes or hot wire. These devices respond
>>relatively slowly to fluctuations and will average the airflow.
>>
>>6 - what kind of manifold filling compensation do people use?
>>
>>>Usually taken care of in PE corrector. sori not ve in maf.
>>
>VE? Volumetric Efficiency?  What sort of corrector/algorithm?
>
>>VE tables are part of the speed density system. The base pulse
>>gets modified by a value in a lookup table indexed to RPM.
>>In a MAF system there is an enrichment table. This allows some
>>variance in A/F ratio with changes in RPM.
>
>re: airflow fluctuations, I've data from a 1.8l 4-cyl that I'm working 
>on that at one speed-load point has airflow varying from 20g/s to 
>70g/s at twice crank speed!  This would not be uncommon.  How have 
>people overcome this in MAF conversions?
>
>>Once again instantaneous vs average airflow. You are interested in
>>the average airflow albeit over a short time period.
>>As for reversion, ram tubes, runners whatever usually run from the port
>>to a plenum. The throttle body feeds the plenum and the MAF feeds the 
>>throttle body. Thus the MAF is both far removed from the valve and
>>plenum airflow tends to average individual cylinders. If you are worried
>>about manifold pulsing look at the output of a MAP sensor sometime. 
>>The AD data from a MAP has a first or second order digital filter in
>>software usually. 
>
>Anyways if you want SAMS has a good book out on engine controls. In addition
>there are many SAE papers on the subject.
>>BEEN A PlEASURE: peter


From owner-diy_efi-archive  Tue Jun  4 23:53:42 1996
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Date: 04 Jun 96 19:48:51 EDT
From: Jeffrey.Giberstein@Dartmouth.EDU (Jeffrey Giberstein)
Subject: re: MAF Conversions
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--- You wrote:
I had a controls class once
--- end of quoted material ---

My roommate had one thrice.


I'm waitng for my grade...


Cheers

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From: Michael Kent <ukentm01@mcl.ucsb.edu>
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The biggest reason to go to a MAF system is simply its flexibility. One
can make numerious changes to a motor, dramatically altering it's
breathing abilities and still run quite well. Change the characteristic
of a speed-density motor beyond it's adaptive abilities and risk loosing
the motor to lean conditions etc.

Talking with a calibrator from Ford, he mentioned numerious problems with
the MAF system, including non-linear output from the meter, reversion
(backflow), leaks down stream, and contamination. All in all though it
was a much better system than the speed-density they used to run since it
allowed the EEC-IV to adapt better to the widely varying motor's coming 
out of the factory.

MK


From owner-diy_efi-archive  Wed Jun  5 02:11:10 1996
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In a message dated 96-06-03 21:13:36 EDT, you write:

>'Everyone' talks about MAF conversions of existing EFI systems but can 
>anyone answer me a few questions about the whole exercise?

>1- what does a MAF sensor offer that a MAP and inlet air temp sensor 
>don't?  (or what do people think it offers?, ie what are the main 
>reasons for the conversion?)

I am not sure of the conversions you are talking about, but the MAF is a much
more accurate way to measure airflow.  The MAP sensor equipped engine relies
on a VE table, temp sensors and the MAP to *calculate* airflow.  It can work
quite well, and the MAP sensor has the advantage of being much cheaper than a
MAF sensor.  But the MAF is a better way.

If an engine modification alters the VE of the engine, the VE table in the
ECM is now incorrect.  The MAF really doesn't care about VE, it just measures
airflow.

>2 - are analogue (voltage) output devices used more commonly than 
>frequency output?

I have no idea which is used more.  The freq type may have some advantages.

>3 - how are they normally sampled in these conversions, synchronously 
>at a determined crank angle, synchronously at any angle at all, or 
>asynchronously?

Good question. The injected fuel quantity (indicated by injector PW) for a
cylinder should be matched to the air that the cylinder took in, and at the
desired AFR.  If one measured the number of freq style MAF pulses between
spark reference pulses, you would know the amount of air taken in per ref
pulse, which would then be the amount of air for one cylinder..  

One might also use a multi-toothed crank wheel, and measure the amount of
wheel travel against MAF pulses.

In using a DC type MAF, I guess a running average might give you an idea of
the airflow.

>4 - how do you know that the airflow you're measuring is actually 
>there?  Do people just slap them on and hope, or is some science 
>applied to make sure inlet manifold resonances are not upsetting the 
>signal?

I have no idea there.

>5 - How about reverse flow?  Is this any concern in the average 
>conversion?

The MAF can measure airflow both ways.  It may not be linear in the reverse
direction though.  This may be a problem if you use a cam with a lot of
overlap that causes reversionary pulses.

>6 - what kind of manifold filling compensation do people use?

I guess you are refering to transients?  By monitoring the TPS, you could
cover those
by adjusting fuel to suit the TPS delta.  The MAF could also be monitored for
a delta, indicating the need for more fuel.

Scot Sealander  FIScot@aol.com



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Message-id: <21052976@cupid.Dartmouth.EDU>
Date: 04 Jun 96 23:25:13 EDT
From: Jeffrey.Giberstein@Dartmouth.EDU (Jeffrey Giberstein)
Subject: Re: MAF vs MAP
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--- Michael Kent wrote:


The biggest reason to go to a MAF system is simply its flexibility. One
can make numerious changes to a motor, dramatically altering it's
breathing abilities and still run quite well. Change the characteristic
of a speed-density motor beyond it's adaptive abilities and risk loosing
the motor to lean conditions etc.

Talking with a calibrator from Ford, he mentioned numerious problems with
the MAF system, including non-linear output from the meter, reversion
(backflow), leaks down stream, and contamination. All in all though it
was a much better system than the speed-density they used to run since it
allowed the EEC-IV to adapt better to the widely varying motor's coming 
out of the factory.

MK
--- end of quoted material ---

Correct me if I'm wrong, but both GM and Ford "MAF" systems still run a MAP
sensor to deal with situations that the MAF can't handle (transients, I
presume).

Jeff Giberstein
Dartmouth Formula Racing

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From: "S. McManus" <mcmansp2@u.washington.edu>
To: diy_efi
Subject: Re: MAF vs MAP
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> (backflow), leaks down stream, and contamination. All in all though [MAF]
> was a much better system than the speed-density they used to run since it
> allowed the EEC-IV to adapt better to the widely varying motor's coming
> out of the factory.
>
> MK
>

Maybe I'm confused or jumping to conclusions here, but is this implying
that the quality control from the Blue Oval factory is so bad that the maps
for a SD system would have to be individually tailored to EACH car coming
from the factory to keep A/F correct?  Thus, a MAF system was needed to make up
for manufacturing tolerences?

Ed H, any insight?

Sean McManus
University of Washington Formula SAE





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From: "Tony Bryant" <bryantt@stimpy.fp.co.nz>
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Subject: How about no MAF or MAP?
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My pet project at the moment, is a EFI (& Elec. Ign.) system for
my Datsun 510 club race car. I've taken one look at your average
flap type mass airflow sensor (280ZX), and decided that

1) It will severly restrict air flow
2) The plumbing problems are a real hassle (same applies to hot
 wire types)
3) The extra plumbing makes the second intake harmonic unusable. 

Since I'm using twin dellortos as the throttle bodies, there is
no plenum chamber to take a stable manifold vaccum reading off.
So MAP is out.

I've decided therefore to use a throttle position vs. engine speed
calculation.

A map based lookup is a problem, because it is hard to set while
driving(!), and resolution is limited due to ROM space.

The solution I have used is to solve two simultaneous equations 
to find the air flow:

AirFlow = M.A.Pressure * VE(RPM) * RPM  { Just like in a MAP system }

&

AirFlow = CriticalFlow(Throttle Pos) * compressible gas 
                                           function(M.A.Pressure)

I have no false hope about getting emissions quality control from 
this scheme, but:

1) Since New Zealand is a clean green country , we don't have such
   silly pollution laws (yet :-).
2) It's (mostly) a race car.
3) I want everybody to smell my Avgas.

The question I have, is does anybody have a general equation for
the critical flow for a given throttle position, with real
co-effecients?

p.s. It is now running, but without knowing the critical flow above
closed throttle, the mixture at part throttle is "interesting".

p.p.s  Has anybody here had any experience with measuring mixtures
by measuring peak spark voltages? Any comments?
***********************************************************
* "Insanity is the only sane response to an insane world" *
*                 >> bryantt@fp.co.nz <<                  *
***********************************************************

From owner-diy_efi-archive  Wed Jun  5 06:29:42 1996
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--- Jeffrey Giberstein wrote:

Correct me if I'm wrong, but both GM and Ford "MAF" systems still run 
a MAP sensor to deal with situations that the MAF can't handle 
(transients, I presume).

Jeff Giberstein
Dartmouth Formula Racing

--- end of quoted material ---

MAF sensors can handle all the transients you can throw at them 
provided they're set up properly, ie, they're sampled correctly and 
you have some form of manifold filling compensation.  I suspect that 
the additional MAP sensor is for added functionality, perhaps EGR 
control or maybe something else.

Andrew Rabbitt
Orbital Engine Company




From owner-diy_efi-archive  Wed Jun  5 12:37:30 1996
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Subject: Re: MAF vs MAP 
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> Correct me if I'm wrong, but both GM and Ford "MAF" systems still run a MAP
> sensor to deal with situations that the MAF can't handle (transients, I
> presume).

Current Ford "MAF" (mass air flow) systems do not include MAP 
(manifold absolute pressure) sensors.  Cost is a big issue.

I'd be interested in anyone's experiences using both MAF and 
MAP sensors on a single engine.

Anthony Tsakiris


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> MAF sensors can handle all the transients you can throw at them 
> provided they're set up properly, ie, they're sampled correctly and 
> you have some form of manifold filling compensation.  I suspect that 
> the additional MAP sensor is for added functionality, perhaps EGR 
> control or maybe something else.

"sampled correctly and you have some form of manifold filling
compensation"  -- here, here!  Thanks for including that
short yet very important statement.

Ford currently uses a separate delta pressure gauge, dedicated
to the EGR system, to estimate EGR flow rate.

Speaking of EGR, it highlights a disadvantage of a MAP-based
system for determining inducted air.  A MAP sensor measures
the pressure of the gas in the intake manifold.  Unfortunately,
that's not the same thing as the partial pressure of the
air in the manifold under all conditions.  So, in addition to 
compensation for volumetric efficiency, the ideal gas law 
estimate must be adjusted for EGR.


Anthony Tsakiris


Abbreviations:
EGR = exhaust gas recirculation
MAP = manifold absolute pressure

---------------------------------------------------------------------------
The opinions expressed are my own and not necessarily those of my employer.

From owner-diy_efi-archive  Wed Jun  5 14:22:23 1996
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Comments: Authenticated sender is <joshk@[204.96.111.229]>
From: "Josh Karnes" <joshk@tanisys.com>
Organization: Tanisys Technology
To: diy_efi
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> I'm trying to asses the potential for a forced induction system to
> get about 20 more HP out of the 4 cyl engine.....

Say what?  There is no way to get 20 more hp from a 4 cyl engine (the 
2.5L injected "slant-four" from Chrysler, right?) with induction mods 
unless you add a turbo.  You *might* get as much as 3-5 hp at high 
speeds if you manage to design a very good forced system, but that 
will really only have an effect at speeds of 50+ mph.  You can get a 
couple more ponies just by making a better, higher-flowing airbox, or 
cooling the air coming in (or keeping it cool, once it is cool), but 
the forced-air idea is not going to yield that kind of power 
increase.  

I hope you were kidding :)

_____________________________________________________________________________
Josh Karnes                                                 joshk@tanisys.com
Renaissance Man                        http://www.tanisys.com/~joshk/home.htm
Tanisys Technology                                     http://www.tanisys.com
Austin, Texas                      '78 BMW 530i | '72 Datsun 240Z | IZCC #308
_____________________________________________________________________________
           *** opinions expressed herein are MINE, ALL MINE!! ***

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atsakiri@ford.com Wrote:
| 
| 
| > MAF sensors can handle all the transients you can throw at them 
| > provided they're set up properly, ie, they're sampled correctly and 
| > you have some form of manifold filling compensation.  I suspect that 
| > the additional MAP sensor is for added functionality, perhaps EGR 
| > control or maybe something else.

Seems like the MAP sensor could be used to measure the transients in the 
manifold.  Then maybe you wouldn't need to use throttle delta to calculate 
the acceleration enrichment.

--steve

Steve Ravet
sravet@bangate.compaq.com
Baby you're a genius when it comes to cooking up some chili sauce...

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> > I'm trying to asses the potential for a forced induction system to
> > get about 20 more HP out of the 4 cyl engine.....
> 
> Say what?  There is no way to get 20 more hp from a 4 cyl engine (the 
> 2.5L injected "slant-four" from Chrysler, right?) with induction mods 
> unless you add a turbo.  You *might* get as much as 3-5 hp at high 
> speeds if you manage to design a very good forced system, but that 
> will really only have an effect at speeds of 50+ mph.  You can get a 
> couple more ponies just by making a better, higher-flowing airbox, or 
> cooling the air coming in (or keeping it cool, once it is cool), but 
> the forced-air idea is not going to yield that kind of power 
> increase.
  
I'm confused.  What's the definition of "forced induction?"
I took it to mean mechanically supercharged or turbocharged.

Anthony Tsakiris

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> I'm trying to asses the potential for a forced induction system to
> get about 20 more HP out of the 4 cyl engine.....

>Say what?  There is no way to get 20 more hp from a 4 cyl engine (th
>2.5L injected "slant-four" from Chrysler, right?) with induction mods
>unless you add a turbo...I hope you are kidding.

I hope YOU are kidding. The guy says he wants to add a forced induc-
tion system, which a turbo is. Yes, you can get that kind of power out
of a 4 banger, especially a weak one. In rough terms, if he can 
achieve 0.5 atm of boost at 5000rpm, and assuming horrendous losses
costing him half of that, he will get nearly 25% more torque than he
is in N/A form. If the Chrysler makes 80hp @ 5000rpm in N/A form(and
we know it makes much more than that), he will have his additional
20hp. His goal is easily achievable.

Ed Hernandez
Ford Motor Company
ehernan3@ed8719.pto.ford.com

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Subject: Re: MAF vs MAP 
In-Reply-To: Your message of "Wed, 05 Jun 96 09:25:06 CDT."
             <vines.Q097+8UNhlA@bangate.compaq.com> 
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> atsakiri@ford.com Wrote:
> | 
> | 
> | > MAF sensors can handle all the transients you can throw at them 
> | > provided they're set up properly, ie, they're sampled correctly and 
> | > you have some form of manifold filling compensation.  I suspect that 
> | > the additional MAP sensor is for added functionality, perhaps EGR 
> | > control or maybe something else.

I responded to this, but I didn't write it.  (Technicality.)

 
> Seems like the MAP sensor could be used to measure the transients in the 
> manifold.  Then maybe you wouldn't need to use throttle delta to calculate 
> the acceleration enrichment.

Yes, one would think that.  I'm sure it can, but I've never come
across a specific, complete plan detailing how to do it.  That's
not to say one doesn't exist.  Decisions need to be made regarding
under what condition to use which sensor, how to switch modes, 
etc.  It gets cumbersome (computationally, in the production
world) quickly.

As for acceleration enrichment, we've entered a new arena.  Now
we're discussing A/F ratio control, not measurement of inducted 
air.  If the approach is to add additional fuel, without trying
to measure air then calculate the amount of fuel (based on 
measured air and desired A/F ratio), then why add a MAP sensor?
The throttle position sensor is already there.  Am I missing a
benefit of MAP-based enrichment over throttle-based enrichment?


Anthony Tsakiris


A/F = air-fuel
MAP = manifold absolute pressure  (Should I still be adding these
                                   definitions.  I recall a past
                                   discussion.)
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Text item: 


> MAF sensors can handle all the transients you can throw at them
> provided they're set up properly, ie, they're sampled correctly and
> you have some form of manifold filling compensation.  I suspect that
> the additional MAP sensor is for added functionality, perhaps EGR
> control or maybe something else.

"sampled correctly and you have some form of manifold filling
compensation"  -- here, here!  Thanks for including that
short yet very important statement.

Ford currently uses a separate delta pressure gauge, dedicated
to the EGR system, to estimate EGR flow rate.

Speaking of EGR, it highlights a disadvantage of a MAP-based
system for determining inducted air.  A MAP sensor measures
the pressure of the gas in the intake manifold.  Unfortunately,
that's not the same thing as the partial pressure of the
air in the manifold under all conditions.  So, in addition to
compensation for volumetric efficiency, the ideal gas law
estimate must be adjusted for EGR.
 
--In fact, there are extensive look-up tables in the GM ECU's to compensate for 
the flow and mixture dilution due to EGR.  All must be accounted for...
GH


Anthony Tsakiris


Abbreviations:
EGR = exhaust gas recirculation
MAP = manifold absolute pressure

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atsakiri@ford.com Wrote:
| I responded to this, but I didn't write it.  (Technicality.)

oops

| 
|  
|>Seems like the MAP sensor could be used to measure the transients in the 
|>manifold.  Then maybe you wouldn't need to use throttle delta to 
calculate 
|>the acceleration enrichment.
| 
| Yes, one would think that.  I'm sure it can, but I've never come
| across a specific, complete plan detailing how to do it.  That's
| not to say one doesn't exist.  Decisions need to be made regarding
| under what condition to use which sensor, how to switch modes, 
| etc.  It gets cumbersome (computationally, in the production
| world) quickly.

I'm not talking about switching modes, I'm talking about using both sensors 
as inputs to a control equation.  Throttle openings and closings can cause 
transients in the manifold/plenum that the MAF sensor won't see, right?  
There was a discussion a long time ago about equations to model these 
transients in order to correct the MAF measurement.  It seems like using a 
MAP sensor to measure transients would be easier than constructing a 
mathematical model of the intake.  Isn't the throttle based enrichment 
algorithm a simple way of approximating this transient condition?

| 
| As for acceleration enrichment, we've entered a new arena.  Now
| we're discussing A/F ratio control, not measurement of inducted 
| air.  If the approach is to add additional fuel, without trying
| to measure air then calculate the amount of fuel (based on 
| measured air and desired A/F ratio), then why add a MAP sensor?
| The throttle position sensor is already there.  Am I missing a
| benefit of MAP-based enrichment over throttle-based enrichment?

No, I am probably missing it.  You are right, the throttle sensor is there, 
might as well use it.  I was curious about a MAP sensor in this application

| A/F = air-fuel
| MAP = manifold absolute pressure  (Should I still be adding these
|                                    definitions.  I recall a past
|                                    discussion.)

might as well....  I remember being pretty lost right after I first 
subscribed.

Steve Ravet
sravet@bangate.compaq.com
Baby you're a genius when it comes to cooking up some chili sauce...

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Comments: Authenticated sender is <joshk@[204.96.111.229]>
From: "Josh Karnes" <joshk@tanisys.com>
Organization: Tanisys Technology
To: diy_efi
Date: Wed, 5 Jun 1996 11:23:06 +0000
Subject: Re: How about no MAF or MAP?
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> My pet project at the moment, is a EFI (& Elec. Ign.) system for my
> Datsun 510 club race car. I've taken one look at your average flap
> type mass airflow sensor (280ZX)

L-Jet.

OK, I wanna get into this discussion, as I have a BMW with an L-Jet 
that I'd love to modify.  Of course, this car has the complete L-Jet 
on there now, with all the sensors and AFM, TPS, etc.  Also, the 
original throttle body.

I don't have to meet any emmissions tailpipe tests or whatever here 
in Austin either, so I am very much interested in ditching the AFM in 
my car.  I assume that after a certain number of rpms, the ECU takes 
over for the miixture curve.  It has to sense this rpm somewhere, 
right?  Which means that there must be some circuitry in there for 
determining injector pulse width based on rpm.  This must also be 
independent of the throttle position.

Is it feasible that you could feed the AFM inputs on the ECU with the 
output of some circuit comprising of a frequency-to-voltage converter 
and some op amps, so you could simulate a condition of the variable 
resistor AFM?  Basically a voltage is applied to the rail of the AFM, 
then there is some resistance, so there is an output voltage after 
the drop through the resistor (there must be a reference resistor in 
the ECU, I guess).  So, with a frequency-to-voltage converter 
sampling pulses from the coil, you can convert the rpms to a voltage. 
 You can then use some sort of variable resistor to find the throttle 
position.  Use these to drive the input of an op amp that can be 
tuned to give a voltage output approximating that of the AFM in the 
same scenario.  This would adjust the pulse width of the injectors 
based both on throttle position and on rpm.  No restriction from the 
AFM either.

Just a thought.  I am sure you guys have been all over mmodifying 
L-Jet EFI, so is there an archive anywhere I can read?  I'd like to 
get up to speed on the state of the discussion before asking a bunch 
of questions that have been answered a million times or bringing up 
topics that have been covered already.

Later-
_____________________________________________________________________________
Josh Karnes                                                 joshk@tanisys.com
Renaissance Man                        http://www.tanisys.com/~joshk/home.htm
Tanisys Technology                                     http://www.tanisys.com
Austin, Texas                      '78 BMW 530i | '72 Datsun 240Z | IZCC #308
_____________________________________________________________________________
           *** opinions expressed herein are MINE, ALL MINE!! ***

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Josh Karnes wrote:
> 
> > I'm trying to asses the potential for a forced induction system to
> > get about 20 more HP out of the 4 cyl engine.....
> 
> Say what?  There is no way to get 20 more hp from a 4 cyl engine (the
> 2.5L injected "slant-four" from Chrysler, right?) with induction mods
> unless you add a turbo.  You *might* get as much as 3-5 hp at high
> speeds if you manage to design a very good forced system, but that
> will really only have an effect at speeds of 50+ mph.  You can get a
> couple more ponies just by making a better, higher-flowing airbox, or
> cooling the air coming in (or keeping it cool, once it is cool), but
> the forced-air idea is not going to yield that kind of power
> increase.
> 
> I hope you were kidding :)

Actually I am considering a small Roots (Whipple Charger) Blower.
When I used the term forced I meant it :)

Upgrading to forged pistons, And if the $$ work out Mopar Performance
Aluminum High Flow Head. Like I say, this is the research stage, 

I get about 120 Hp now and Set an arbitrary target of 140 as a design 
goal. The trick is I want to do a bypassed turbo or Super charger
with a demand clutch to shift it in and out of the system. I'm leaning
toward the mechanical blower because in my 4x4 throttle response is an 
issue. 

Mopar has a complete performance kit for the motor that bumps it to 
about 160 HP but its MAJOR $$ ,, Around 5K. And its all High rev power.
 
Heck if ya don't check out all your options how are you going to empty 
your wallet.

My checking account seems to have the ability to go from full to
emty in < .4 seconds.... :)
-- 
David Taylor  dwtaylor@ptdcs2.intel.com  Ph(503) 613-8132 Portland OR.
My opinions are mine ,, and nobody elses.

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> 
> > I'm trying to asses the potential for a forced induction system to
> > get about 20 more HP out of the 4 cyl engine.....
> 
> >Say what?  There is no way to get 20 more hp from a 4 cyl engine (th
> >2.5L injected "slant-four" from Chrysler, right?) with induction mods
> >unless you add a turbo...I hope you are kidding.
> 
> I hope YOU are kidding. The guy says he wants to add a forced induc-
> tion system, which a turbo is. Yes, you can get that kind of power out
> of a 4 banger, especially a weak one. In rough terms, if he can 
> achieve 0.5 atm of boost at 5000rpm, and assuming horrendous losses
> costing him half of that, he will get nearly 25% more torque than he
> is in N/A form. If the Chrysler makes 80hp @ 5000rpm in N/A form(and
> we know it makes much more than that), he will have his additional
> 20hp. His goal is easily achievable.
> 
I do not believe he knows what he is asking. I have done several turbo
and they are not for the inexperienced. He should have a very mild NO2
fogger added. Cheap and if installed correctly, @ that HP, very reliable.

	frank parker


From owner-diy_efi-archive  Wed Jun  5 17:15:42 1996
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To: diy_efi
Subject: Re: Forced induction/supercharger
In-Reply-To: Your message of "Wed, 05 Jun 96 09:28:13 PDT."
             <31B5B59D.6102@ptdcs2.ra.intel.com> 
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> Actually I am considering a small Roots (Whipple Charger) Blower.
> When I used the term forced I meant it :)
>
[snip]
> 
> I get about 120 Hp now and Set an arbitrary target of 140 as a design 
> goal. The trick is I want to do a bypassed turbo or Super charger
> with a demand clutch to shift it in and out of the system. I'm leaning
> toward the mechanical blower because in my 4x4 throttle response is an 
> issue.
[snip]

You can also "bypass" a mechanical supercharger.  The 1.5 liter
Roots blower on the supercharged 3.8 liter Ford V-6 recirculated
the air from the supercharger outlet (after the intercooler 
actually) back to the supercharger's inlet.  Air is still pumped
around the loop, but against a very low pressure differential.
When boost was desired, the recirculation path was closed.  Air
then flowed only to the intake manifold.

The recirculation valve was a small throttle blade-like valve,
moved by a vacuum actuator.  It could also be operated based on
throttle or pedal position.  This approach might be less 
complicated and less expensive than a supercharger clutch.


                    recirculation valve
                   /
        +---------|X|--------------<---+
        |                              |
        |     -------       -------    |      ----------
        |    |       |     |       |   |     |          |
   -->--+----|  S/C  |-->--|  I/C  |---+-->--| manifold |-->
             |       |     |       |         |          |
              -------       -------           ----------




Anthony Tsakiris


S/C = supercharger
I/C = intercooler

---------------------------------------------------------------------------
The opinions expressed are my own and not necessarily those of my employer.

From owner-diy_efi-archive  Wed Jun  5 17:17:03 1996
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Subject: Re: Forced induction/supercharger, additional comment
In-Reply-To: Your message of "Wed, 05 Jun 96 12:59:02 MDT."
             <Pine.PCW.3.91.960605125614.10950B-100000@frankparker.chem.lsa.umich.edu> 
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> > > I'm trying to asses the potential for a forced induction system to
> > > get about 20 more HP out of the 4 cyl engine.....
[snip]

Frank Parker makes a good point about the about objective.  The 
supercharger arrangement I previously described is a lot to 
go through for a small, 20 hp power increase.


Anthony Tsakiris

---------------------------------------------------------------------------
The opinions expressed are my own and not necessarily those of my employer.

From owner-diy_efi-archive  Wed Jun  5 17:23:00 1996
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>Say what?  There is no way to get 20 more hp from a 4 cyl engine 
>(the 2.5L injected "slant-four" from Chrysler, right?) with 
>induction mods unless you add a turbo.  

Being a long time nitrous oxide racer, my first question would be for 
how long? If you only need the power for short bursts (say 5-20 
seconds) at a time, use nitrous oxide injection. This should provide 
a reliable 20-30 hp. Especially if used in conjunction with a few 
pressure switches and a throttle position switch. This will allow you 
to use the nitrous at full throttle only and shut it down if oil or 
fuel pressure is lost. This works great for passing and merging with 
traffic.

If you need the power for a longer period then I'd recommend 
turbocharging. Works great, lasts long time, and is a relatively easy 
DIY project. Is is just as dangerous to the life of the engine as 
nitrous but power can be used for longer periods.


>speeds if you manage to design a very good forced system, but that 
>will really only have an effect at speeds of 50+ mph.  You can get a 
>couple more ponies just by making a better, higher-flowing airbox, 
>or cooling the air coming in (or keeping it cool, once it is cool), 
>but the forced-air idea is not going to yield that kind of power 
<increase.  

I think by "forced induction" he meant mechanically forced through a 
turbo or supercharger.

John


From owner-diy_efi-archive  Wed Jun  5 17:36:05 1996
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From: miwako@seadwarf.sps.mot.com (Miwako Okuyama)
Subject: help
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I would like to learn about CDI and EFI.
I don't know anything about mechanical stuff.  My friend
is trying to learn microcontroller programming for them,
and I am trying to help him on that.  But I would like
to know what ignition system is about so that I can help
him better.  Would anyone suggest any book or magazine to
read for someone who doesn't know anything about it and don't
want to spend many hours studying about it?  I don't have 
access to web pages, so please don't refer web pages.
Please send mail to miwako@seasick.sps.mot.com.

Thanks,
Miwako Okuyama

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Subject: Re: 20 more HP
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> > > I'm trying to asses the potential for a forced induction system to
> > > get about 20 more HP out of the 4 cyl engine.....
> > 
> 
> I get about 120 Hp now and Set an arbitrary target of 140 as a design 
> goal. The trick is I want to do a bypassed turbo or Super charger
> with a demand clutch to shift it in and out of the system. I'm leaning
> toward the mechanical blower because in my 4x4 throttle response is an 
> issue. 
> 
> -- 
> David Taylor  dwtaylor@ptdcs2.intel.com  Ph(503) 613-8132 Portland OR.
> My opinions are mine ,, and nobody elses.
> 
To use an Intel based analogy, you're attempting to emulate a Pentium 
using a '286.  Wouldn't it be cheaper to stuff a V-6 or V-8 in place of 
the 4-cyl?  Then you would have the bottom-end grunt you really need.

----------------------------------------------------------------------------
Matthew D. Sale                       Delco Electronics Corp.

All responses are my own and should not be mistaken
for those of Delco Electronics or General Motors.



From owner-diy_efi-archive  Wed Jun  5 17:42:40 1996
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Subject: Re: MAF vs MAP 
In-Reply-To: Your message of "Wed, 05 Jun 96 10:49:52 CDT."
             <vines.Q097+QdOhlA@bangate.compaq.com> 
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> |>Seems like the MAP sensor could be used to measure the transients in the 
> |>manifold.
[snip]

> |                           Decisions need to be made regarding
> | under what condition to use which sensor, how to switch modes, 
> | etc.

> I'm not talking about switching modes, I'm talking about using both sensors 
> as inputs to a control equation.  Throttle openings and closings can cause 
> transients in the manifold/plenum that the MAF sensor won't see, right?  
> There was a discussion a long time ago about equations to model these 
> transients in order to correct the MAF measurement.  It seems like using a 
> MAP sensor to measure transients would be easier than constructing a 
> mathematical model of the intake.  Isn't the throttle based enrichment 
> algorithm a simple way of approximating this transient condition?

I agree with you that a MAP sensor could possibly provide a 
benefit during transients.  I just haven't figured out how 
to do it yet.  :)  If you've got the control equation, by all
means DON'T send it to me!  Send it to the list or some Ford
lawyer.  [ :) again ]

If the MAF sensor is mounted upstream of the intake manifold,
throttle position changes will produce air flow changes 
at the MAF sensor before pressure changes in the manifold.
(Assumption:  throttle flow is not choked.)  The flow through
the throttlebody and the MAF sensor will be a function of
pressure ratio across the throttle and the flow area.  Even
if the pressure ratio doesn't change, the area surely will.

The manifold pressure will lag the inflow.  The flow rate at 
the  throttle and MAF sensor will change dramatically.  This
air flow however (the flow INTO the manifold) is not that 
which is inducted into the cylinders.  Some of that incoming
air serves to raise the manifold pressure.  After the transient
event, inflow and outflow converge again.


Anthony Tsakiris


MAF = mass air flow
MAP = manifold absolute pressure
---------------------------------------------------------------------------
The opinions expressed are my own and not necessarily those of my employer.

From owner-diy_efi-archive  Wed Jun  5 17:52:28 1996
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> 
> > I'm trying to asses the potential for a forced induction system to
> > get about 20 more HP out of the 4 cyl engine.....
> 
> >Say what?  There is no way to get 20 more hp from a 4 cyl engine
> >(th 2.5L injected "slant-four" from Chrysler, right?) with
> >induction mods unless you add a turbo...I hope you are kidding.
> 
> I hope YOU are kidding. The guy says he wants to add a forced induc-
> tion system, which a turbo is. 

sorry, i thought he meant the 'ram-air' type jobbie whereby you 
simply reduct the intake air to get the air from the high-pressure 
area in front of the radiator.

i misinterpreted 'forced-air', by which he meant turbocharger.  sorry 
for the confusion.
_____________________________________________________________________________
Josh Karnes                                                 joshk@tanisys.com
Renaissance Man                        http://www.tanisys.com/~joshk/home.htm
Tanisys Technology                                     http://www.tanisys.com
Austin, Texas                      '78 BMW 530i | '72 Datsun 240Z | IZCC #308
_____________________________________________________________________________
           *** opinions expressed herein are MINE, ALL MINE!! ***

From owner-diy_efi-archive  Wed Jun  5 18:05:11 1996
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From: Carter Hendricks <carterh@crl.com>
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> 
> > I'm trying to asses the potential for a forced induction system to
> > get about 20 more HP out of the 4 cyl engine.....
> 
> >Say what?  There is no way to get 20 more hp from a 4 cyl engine (th
> >2.5L injected "slant-four" from Chrysler, right?) with induction mods
> >unless you add a turbo...I hope you are kidding.
> 
> I hope YOU are kidding. The guy says he wants to add a forced induc-
> tion system, which a turbo is. Yes, you can get that kind of power out
> of a 4 banger, especially a weak one. In rough terms, if he can 

A few of the earlier posts on this topic came to mind as I took a break
from some Italian wiring problems and read through the only reason I 
subscribe to Cycle World: the monthly column [and occasional article] 
from Kevin Cameron.  This month's TDC column is titled "Intake Flow 101."

This list is often made more interesting by the wide range of experience
of the participants. Kevin's articles are like that, too -- even on a topic
where I feel fairly comfortable, his analysis always gives me a new idea
or a new way of thinking about something. 

I think there was a little confusion about the meaning of forced induction
among some of our participants here. And I think a few people were 
underestimating the amount of low speed help can [and on most modern cars 
finally does] come from the intake [and exhaust] system.

I've been working on a couple of Alfa Romeo 1900 TI projects, and a few 
years ago was lucky enough to ask the right questions when interviewing a 
couple of the old-timer engineers. There was a lot of experimental testing
going on in Milan in the very early 1950's.

Kevin's column takes up the story about then... and follows with an 
interesting technical description. 

So if you have an extra $3.50 while at the grocery store...

					--Carter

From owner-diy_efi-archive  Wed Jun  5 19:58:05 1996
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Boy did a lot of people answer my question, :) Thanks.
I got enough responses that I figured I'd better give you all a 
better description of the goal and the problem.

I wish to take an engine equiped with MAP and Multi-Port fuel injection
and increse the HP by 20+. Maintaining daily drivability, This is a 4x4
not a race car, so power control is VERY important. It would be a bad
thing (tm) if I was crawling up a 45 degree rock face and when I gassed
it to get over a small bump I got all 140 HP at once... Mission control
we have liftoff. Un fortunately wranglers don't have a glide ratio. 

Turbo or Mechanical supercharger. At this point I am leaning towards 
using the Whipple Supercharger. The reason is that I want throttle
response thats immediate, and I don't intend to run the engine at 
over 5K rpms.

I've gotten a few sugestions ,, Here's my process of elimination,

1. Bigger motor - My only option in Oregon is the 4.0 6 Cyl.
Our emissions laws don't allow the transplant of any motor into any
vehicle that it did not come in as an option if the Chassis was
manufactured after 1981. BUMMER> And the 4.0 6 cylinder gets 
in the low teens for mileage on a good day.

2. NO2 - I've seen some neat systems but I can't buy NO2 at Texaco.
   I'm unsure of "how much" of a nitrous system I would need and
   how much gas I'd have to carry to run it a lot. - Need more info
   on this, I understand there's a couple good books out there so 
   I'll have to do more legwork here.

3. Turbo - Good power reliable - Tough to get sharp throttle response.
   possibly use a light NO2 fog to get thru the turbo-lag zone.

4. Super charger - Instant throttle response, Complicated due
   to the mechanical installation to drive it. If installed with
   a bypass it could have very smooth transition characteristics
   from low to high power levels.

I'm still on the vocabulary growth curve so if I'm using the wrong terms 
please let me know.


David Taylor  dwtaylor@ptdcs2.intel.com  Ph(503) 613-8132 Portland OR.
My opinions are mine ,, and nobody elses.

From owner-diy_efi-archive  Wed Jun  5 20:58:12 1996
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Date: Wed, 5 Jun 1996 14:36:37 -0600
To: diy_efi
From: cal@Rt66.com (Cal Smith)
Subject: Re: MAF vs MAP
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>I'd be interested in anyone's experiences using both MAF and
>MAP sensors on a single engine.

        The Toyota 3S-GTE (MR2-Turbo and Celica All-Trac Turbo) have both.
The MAF measures air mass while the MAP sensor hooks to a boost gauge and
tells the computer if an overboost condition is present.
        I know this wasn't the intent of your request, seeing as how the
map sensor in this case has nothing to do with controlling air/fuel
metering, but it has both nonetheless. :-)

Cal Smith



From owner-diy_efi-archive  Wed Jun  5 21:01:17 1996
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From: "Tony Bryant" <bryantt@stimpy.fp.co.nz>
To: diy_efi
Date: Thu, 6 Jun 1996 08:47:57 +1200
Subject: Re: How about no MAF or MAP?
Priority: normal
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> From:          "Josh Karnes" <joshk@tanisys.com>

> I don't have to meet any emmissions tailpipe tests or whatever here 
> in Austin either, so I am very much interested in ditching the AFM in 
> my car.  I assume that after a certain number of rpms, the ECU takes 
> over for the miixture curve.  It has to sense this rpm somewhere, 
> right?  Which means that there must be some circuitry in there for 
> determining injector pulse width based on rpm.  This must also be 
> independent of the throttle position.

Not at all independent. The figure you need is the actual volumetric 
efficiency, which is clearly a function of both RPM, and Throttle Pos.
The required pulse length is proportional to the volumetric efficiency.

> Is it feasible that you could feed the AFM inputs on the ECU with the 
> output of some circuit comprising of a frequency-to-voltage converter 
> and some op amps, so you could simulate a condition of the variable 
> resistor AFM?  Basically a voltage is applied to the rail of the AFM, 
> then there is some resistance, so there is an output voltage after 
> the drop through the resistor (there must be a reference resistor in 
> the ECU, I guess).  So, with a frequency-to-voltage converter 
> sampling pulses from the coil, you can convert the rpms to a voltage. 
>  You can then use some sort of variable resistor to find the throttle 
> position.  Use these to drive the input of an op amp that can be 
> tuned to give a voltage output approximating that of the AFM in the 
> same scenario.  This would adjust the pulse width of the injectors 
> based both on throttle position and on rpm.  No restriction from the 
> AFM either.

Arrrrggggh. Analog stuff! Stay away :-). Why not use a micro? So much 
more flexible and not at all expensive. I certainly would not 
consider a purely analog control system in my car!

Good luck with your op-amps :-)
 
***********************************************************
* "Insanity is the only sane response to an insane world" *
*                 >> bryantt@fp.co.nz <<                  *
***********************************************************

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To: diy_efi
From: doug@apogeesys.com (Doug Gubbins)
Subject: Re: Forced induction on a 2.5 Liter 4 cylinder.
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>>
>4. Super charger - Instant throttle response, Complicated due
>   to the mechanical installation to drive it. If installed with
>   a bypass it could have very smooth transition characteristics
>   from low to high power levels.
>
>I'm still on the vocabulary growth curve so if I'm using the wrong terms 
>please let me know.
>

David,

I don't know if this info will be helpful or relevant to you, but I did want
to make you aware that there are other types of superchargers than the
Rootes blower design that may have characteristics more in keeping with your
objective.

I'm not an engineer, and I drive a Miata. I supercharged it last August with
a Whipple  Autorotor Lysholm compressor. The engine is a MAP multiport EFI,
and the pulley that came with the SC gives me up to 8 psi of boost. My 1.6L
engine is 117 bhp stock. Haven't done any testing, but I'm quite sure I have
50+ more horses. If you don't want that much horsepower, you can install a
bigger pulley, or just don't mash the accelerator as hard. The response is
instantaneous, and very smooth; you can drive it normally with no boost, or
more aggressively with any amount of boost, and the boost comes in at very
low rpms. 

The system has no bypass at all other than the idle air bypass whose inlet
was relocated during installation. As for being complicated, I installed it
myself over a weekend. The "kit" was from Bell Engineering Group, Inc (BEGI)
of San Antonio,  TX, and it came with intercooler, custom tubing, assorted
castings for remounting and relocating throttle body and airflow meter, a
boost-controlled fuel pressure regulator, a piggy-back high pressure fuel
pump, and an MSD ignition retarder which I have since replaced with a J&S
knock sensor so I can run whatever octane and timing settings I want. Price
of the kit was about $2500 at the time, and depending on your enginuity
(sp?) in making things fit together, you could probably obtain the same
components and put it together for considerably less. 

This is Miata-specific, but BEGI's web site has some interesting info about
their induction kits.
The address is http://www.tristero.com/sa/business/bell/index.html.


Doug Gubbins
Apogee Systems, L&H Technologies
Charlotte NC

"There's always another bug..."


From owner-diy_efi-archive  Wed Jun  5 22:03:30 1996
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Subject: re: Re: Forced induction on a 2.5 Liter 4 cylinder.
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"David W. Taylor" <dwtaylor@ptdcs2.intel.com> Wrote:
| 
| Boy did a lot of people answer my question, :) Thanks.
| I got enough responses that I figured I'd better give you all a 
| better description of the goal and the problem.
| 
| I wish to take an engine equiped with MAP and Multi-Port fuel injection
| and increse the HP by 20+. Maintaining daily drivability, This is a 4x4
| not a race car, so power control is VERY important. It would be a bad
| thing (tm) if I was crawling up a 45 degree rock face and when I gassed
| it to get over a small bump I got all 140 HP at once... Mission control
| we have liftoff. Un fortunately wranglers don't have a glide ratio. 

Just a small observation, if you are only (or mostly) off-road, emissions 
(and registration, I assume) aren't important.



Steve Ravet
sravet@bangate.compaq.com
Baby you're a genius when it comes to cooking up some chili sauce...

From owner-diy_efi-archive  Wed Jun  5 22:25:26 1996
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Comments: Authenticated sender is <joshk@[204.96.111.229]>
From: "Josh Karnes" <joshk@tanisys.com>
Organization: Tanisys Technology
To: diy_efi
Date: Wed, 5 Jun 1996 17:21:36 +0000
Subject: Re: Forced induction on a 2.5 Liter 4 cylinder.
Priority: normal
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> 1. Bigger motor - My only option in Oregon is the 4.0 6 Cyl.
> Our emissions laws don't allow the transplant of any motor into any
> vehicle that it did not come in as an option if the Chassis was
> manufactured after 1981. BUMMER> And the 4.0 6 cylinder gets in the
> low teens for mileage on a good day.

Well, my mom's Cherokee with this engine and a 5 speed (2WD) gets 
about 20-22 regularly in a mix of city annd highway driving.  That's 
with 190 hp, I tell you that Jeep with the 5 speed will smoke about 
95% of all cars on the road.  I have beaten Mustang GTs in it.  It 
may even run with my Z.  I think this engine may be the way to go 
for you.  This is a great engine.

> 
> 4. Super charger - Instant throttle response, Complicated due
>    to the mechanical installation to drive it. If installed with a
>    bypass it could have very smooth transition characteristics from
>    low to high power levels.

This may also be a good option, I don't know.  I think the 4.0 HO 
6cyl would be your best bet if you can get one.  The mpg with a 
supercharger on a 2.5L four is not going to beat the big 6 by much, 
if any, and the 4.0 will certainly last longer than a blown 4 banger. 
 I think it would be interesting, for sure, but probably not the best 
option IMHO.

Good luck, anyway, and let me know what you come up with :)  A 
supercharger on my BMW might be just what the Dr. ordered :)

Later-
_____________________________________________________________________________
Josh Karnes                                                 joshk@tanisys.com
Renaissance Man                        http://www.tanisys.com/~joshk/home.htm
Tanisys Technology                                     http://www.tanisys.com
Austin, Texas                      '78 BMW 530i | '72 Datsun 240Z | IZCC #308
_____________________________________________________________________________
           *** opinions expressed herein are MINE, ALL MINE!! ***

From owner-diy_efi-archive  Wed Jun  5 22:51:29 1996
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Date: 	Wed, 05 Jun 1996 14:50:00 -0700
To: diy_efi
From: pfenske@direct.ca (peter paul fenske)
Subject: Transient Acceleration
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>Hi Folks
>To take a lesson from the Good Folks at Mr Good wrench transient
>enrichment can be handled in a multifaceted  way. These folks use both
>tps delta and map delta to enrich the fuel mix. This is done in two
>ways. Low deltas are handled by adding to the base pulse a amount in
>a lookup table corresponding to delta value of tps. High deltas add more
>to base pulse as well as a corresponding amount due to Map delta.
>Acceleration is also done outside of base pulse with assynchronous 
>pulses. These happen earlier and at a higher rate than base pulse.
>This tends to take some of the computer lag out of the acceleration
>reaction.
>Just my two cents: peter
>Ps I post the sams books on engine control and I have a book on controls
>for dummies in a little. 


From owner-diy_efi-archive  Wed Jun  5 23:03:19 1996
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Date: 	Wed, 05 Jun 1996 15:03:34 -0700
To: diy_efi
From: pfenske@direct.ca (peter paul fenske)
Subject: Sams books on engines and controls
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>A good book on Fuel Injection I found was Understanding
>Automotive Electronics by William B. Ribbens by Sams. ISN 0-672-
>27358-6, LCCN 91-78139
>For those people who really didn't pass controls in University
>a good book on controls is Understanding Automation Systems
>by Neil M. Schmitt and Robert F. Farwell. by Sams. 
>ISBN 0-672-27014-5 LCCN 84-51472. These are rather simple books
>For the guys that really earned their degrees SAE has many
>papers out on FI but concentrate on the early 1980s as the
>later stuff is too hairy.
>Well have fun guys: peter


From owner-diy_efi-archive  Thu Jun  6 02:17:43 1996
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To: diy_efi
Subject: Re: Forced induction on a 2.5 Liter 4 cylinder.
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> David,
> 
> I don't know if this info will be helpful or relevant to you, but I did want
> to make you aware that there are other types of superchargers than the
> Rootes blower design that may have characteristics more in keeping with your
> objective.
> 
> I'm not an engineer, and I drive a Miata. I supercharged it last August with
> a Whipple  Autorotor Lysholm compressor. The engine is a MAP multiport EFI,
> and the pulley that came with the SC gives me up to 8 psi of boost. My 1.6L
> engine is 117 bhp stock. Haven't done any testing, but I'm quite sure I have
> 50+ more horses. If you don't want that much horsepower, you can install a
> bigger pulley, or just don't mash the accelerator as hard. The response is
> instantaneous, and very smooth; you can drive it normally with no boost, or
> more aggressively with any amount of boost, and the boost comes in at very
> low rpms. 
> 
> The system has no bypass at all other than the idle air bypass whose inlet
> was relocated during installation. As for being complicated, I installed it
> myself over a weekend. The "kit" was from Bell Engineering Group, Inc (BEGI)
> of San Antonio,  TX, and it came with intercooler, custom tubing, assorted
> castings for remounting and relocating throttle body and airflow meter, a
> boost-controlled fuel pressure regulator, a piggy-back high pressure fuel
> pump, and an MSD ignition retarder which I have since replaced with a J&S
> knock sensor so I can run whatever octane and timing settings I want. Price
> of the kit was about $2500 at the time, and depending on your enginuity
> (sp?) in making things fit together, you could probably obtain the same
> components and put it together for considerably less. 
> 
> This is Miata-specific, but BEGI's web site has some interesting info about
> their induction kits.
> The address is http://www.tristero.com/sa/business/bell/index.html.
> 
> 
> Doug Gubbins
> Apogee Systems, L&H Technologies
> C