From Diy_Efi-Owner  Mon May  9 22:59:01 1994
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Date: 9 May 1994 17:00:34 -0700
From: "Ciciora Steve" <sciciora@aztec.al.bldrdoc.gov>
Subject: RE: Miniboard is the way to go... for now
To: DIY_EFI
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I'm sorry, I can't figure out how to include previous text in a reply, but the
origional poster states that the miniboard is the way to go.  I almost agree,
but from what I can determine, if the miniboard is used with the E2 suffix of
the 6811, it only has 2k for program development and 512 bytes of ram.  While
it might be possible to build a fuel injection system in only 2k, Trust Me, for
a development system you want as much ram and eprom available.  32K ram chips
and eproms are about $5 each, and 6811 development boards that can take a 32K
ram and a 32k eprom can be found for around $100.  I personally am taking this
route, after having developed a 'senior project' quality distributorless
ignition system using the E9 version of the 6811 in single chip mode (12K
eprom, 512 bytes ram, 512 bytes EEPROM).  FYI:  Cheep, fast, 32K static ram
chips can be made battery backed up (10 years) for about $12 thanks to Dallas
Semiconductor's Smart Sockets.  This is nice for program development.  

  As soon as I finish moving, I will publish my code/hardware for this ignition
sytem.  It falls in line quite nicely with what we are trying to do, is a good
starting point for a DYI-EFI system, and I'd be interested in the net's
comments.

 - Steven Ciciora


From Diy_Efi-Owner  Mon May  9 23:11:17 1994
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Subject: RE: Miniboard is the way to go... for now
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Subject: RE: Miniboard is the way to go... for now
Author:  Non-HP-Diy-Efi-Owner (Diy_Efi-Owner@coulomb.eng.ohio-state.edu) at 
HP-Corvallis,unix1
Date:    5/9/94 5:00 PM


I'm sorry, I can't figure out how to include previous text in a reply, but the 
origional poster states that the miniboard is the way to go.  I almost agree, 
but from what I can determine, if the miniboard is used with the E2 suffix of 
the 6811, it only has 2k for program development and 512 bytes of ram.  While 
it might be possible to build a fuel injection system in only 2k, Trust Me, for 
a development system you want as much ram and eprom available.  32K ram chips 
and eproms are about $5 each, and 6811 development boards that can take a 32K 
ram and a 32k eprom can be found for around $100.  I personally am taking this 
route, after having developed a 'senior project' quality distributorless 
ignition system using the E9 version of the 6811 in single chip mode (12K 
eprom, 512 bytes ram, 512 bytes EEPROM).  FYI:  Cheep, fast, 32K static ram 
chips can be made battery backed up (10 years) for about $12 thanks to Dallas 
Semiconductor's Smart Sockets.  This is nice for program development.  
     
  As soon as I finish moving, I will publish my code/hardware for this ignition
sytem.  It falls in line quite nicely with what we are trying to do, is a good 
starting point for a DYI-EFI system, and I'd be interested in the net's 
comments.
     
 - Steven Ciciora
 
 
 *******************************************************************************
 
 This is precisely the argument for using the F1 board.  It handles more memory 
 and is modular in design.  The ignition sounds very interesting and I would 
 love to see what you've done.
 
 Cary McCallister
     
     

From Diy_Efi-Owner  Tue May 10 04:47:48 1994
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Date: Mon, 09 May 1994 23:47:40 -0500 (CDT)
From: ST3XD@Jetson.UH.EDU
Subject: Miniboard, with minimemory!
To: DIY_EFI
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Hmm.  Good point Steven,  2k is not enough to get the job done.  After
reading the miniboard manual at the ftp site, I realize how serious 
a limitation this is.  The miniboard is still a great device, perhaps
it could be used for some auxillary part of the EFI system.

To Cary McCallister, Ok, well I guess the F1 board is really the only
logical solution if we want to avoid designing our own microcontroller.


Messages sure are thinning out here... Finals anyone?

From Diy_Efi-Owner  Tue May 10 05:09:02 1994
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Date: Tue, 10 May 1994 00:08:47 -0500 (CDT)
From: ST3XD@Jetson.UH.EDU
Subject: Crank position sensor
To: DIY_EFI
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Assuming we will hammer out the controller, the first and most basic
sensor we need is the crank position sensor.  If we are going to make
a true SEFI system with distributorless ignition, a highly accurate
crank position sensor is a must.

But how?

I've seen some setups using magnets, but how can these be installed?
Do holes need to be drilled in the harmonic balancer with little 
magnets placed in them?  That's the only way I can come up with.
The racing setups are great, but we have to install this on our
engine with minimal (hopefully) modification.

From Diy_Efi-Owner  Tue May 10 05:48:11 1994
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Date: Tue, 10 May 94 00:48 CDT
From: kking@cs.uah.edu (Ken King)
To: diy_efi
Subject: DIGEST FORMAT? (pleasePLEASEpleasePLEASE)
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greetings:
  the subject says it all.  can we get the list in digest format?  i'm getting
a bit tired of hacking 20-some-odd lines off each message i want to save...

later,
kc

From Diy_Efi-Owner  Tue May 10 06:12:04 1994
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Date: Tue, 10 May 94 01:12 CDT
From: kking@cs.uah.edu (Ken King)
To: diy_efi
Subject: requirements...
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greetings:
  some additions to the 'outline' requirements sent out some number of days ago

4.3 water temp  (in block, so we know what the temp is prior to the thermostat
     opening...)
4.9 full engine status (including oil temp/pressure, tranny temp/pressure,
     rpm, outside temp,...) these are for display & recording (see 8.1)
4.10 knock sensor (or, as was suggested to me some time ago, cyl. pressure
     sensors (wrap 'round spark plugs...))
7.2.1 voltage outputs (as well as switched - wire-or'd to a *big* red lite)
      for driving gagues (stock, aftermarket or custom...)
7.4 switch/solonoid controllers (for water injection, nitous, alky,...)
7.5 tach, speedo, odo,... (mpg, miles-till-empty,...) trip computer stuff,
    we'll have damn near all the input needed...
    (try a recent top-of-the-line jeep for a clue... when my wife got one,
     the cost to finish my project just about doubled): :( :)
8.0 onboard memory - good for error code storage (w/ a few seconds of data
    from either side of the event), data points for quarter mile (or 1/8 in
    my case) runs - things like being able to plot oil pressure vs rpm...
(that should have been 8.1)
8.0 debug/memory
8.2 breakpoint debugger - to keep a list of what happened (event flags, data
    values) in a circular buffer w/ programmable 'ends' (ie everything bfore
    the event happened, some data before & some after,...) 
    historical note - on my last embedded controller (experiment controller
    flight box for nasa) we had an ASIC w/ 1024 'events' and the ability to
    snoop the busses (2 cpus,...)  it was ***REAL*** handy.  might be a bit
    hard to implement, but s/w monitor (laptop) might suffice...

just some thoughts...

my desires are to build a turbocharged (or paxton/vortech) inline 6 w/ efi
and electronic (adaptive) ignition.  included in the ignition is the ability
to milk the most out of each cyl, independantly of the others.

therefore, my list of wants/desires are as follows:
 - work with boost (incl. ignition controller)
 - include load profile of engine (for lockup converter control (tranny))
 - possible control harness for electrically controlled 4spd auto-tranny
 - adaptable/scalable (4 cyl, 6 cyl, 8 cyl, different rpm limits...)  the
   idea was to have a cpu that was available w/ many clock speeds, so we
   only needed to buy what our application needed...
 - options for pre-ignition chekcs (ie not start cranking engine until the
   fuel rail is pressurized, pre-luber/oil pressure switch...)
 - ignition switch for startup (ie no spark until after tdc, for hi-compr
   engines...)
 - options for linear 02 sensor (not just those lousy 02 switches...)
 - price of under $500 (several companies can help you 'fix' a scavanged
   ecu for about that price (assuming a reasonable salvage 'fee')

that about does it for now...

later,
kc

69 nova (all over the garage)    77 aspen (slant 6) rusting in driveway :)

From Diy_Efi-Owner  Tue May 10 06:37:18 1994
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From: Steve Baldwin <steveb@kcbbs.gen.nz>
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Subject: Re: What can we measure
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My post of the other day was intended to spark discussion of what
alternative sensors are available that might be utilised in a small
volume EFI system.
For example. Exhaust temperature varies with mixture. Leaner being
hotter. Can this be utilised for feedback ?
MAS sensors are more expensive than MAF, but are a direct measurement.
What alternative methods are there for measuring mass other than the
constant temp hot-wire anenometer ?

Any lateral thinkers out there ?

PS. I'll be using leaded gas because that's what they sell around here.
We have 96 octane leaded and a 91 octane "unleaded" that still has too
much lead for catalytic converters.
Incidently, there was an unleaded "unleaded" sold here for a while and
it burnt my (and a lot of other people's) valves out real quick before
it was withdrawn from the market. I don't know if the unleaded vs. valve
life issue was a farce or not in the US but I'll admit to being a bit
shy of unleaded gas for a while. 

Steve.

From Diy_Efi-Owner  Tue May 10 07:14:18 1994
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Date: Tue, 10 May 1994 2:14:15 -0500 (CDT)
From: TEB0958@ZEUS.TAMU.EDU
To: diy_efi
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Subject: RE: crank sensors
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  i think that drilling into the Harm. Bal. would be a mistake. I am not
  sure, but  i think this could  damage the balancing of the H. B.? ?
  
  Perhaps, a better way of getting the timing down would be to use a
  seperate plate bolted to the balancer's bolt containing the magnets to be
  picked up with externally mounted sensor just like you speak of.
  
  i have seen similiar systems in Summit and H.R. mag.
  
  
  another question: 
  
  have we decided on just how many sensors will be needed for input to the 
  system controller?
  
  -tom
  


From Diy_Efi-Owner  Tue May 10 11:57:54 1994
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Date: Tue, 10 May 94 13:53:52 
From: Pr.Willn%LOTUSINT@mail.swip.net
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  I'm very much game,
  although I'm not sure I can contribute too much in the company of such
  learned gentlemen/(ladies?), more than posting questions that are way
  below the discussion level of this list.

  One problem is knowledge level, the other one is that I'm PC/Windows
  based using Lotus Notes, Lotus cc:Mail, to Internet thru a UUCP gateway
  and that gateway does not always behave the way I want it to. Hopefully
  my subscription request has gone thru so I can at least receivethe
  postings (which works for the hotrod list). We'll see...

  Whatever, here goes: I work for Lotus Development as a marketeer, based
  in Stockholm, Sweden. The long winters up here are ideal for projects
  like the following: I am building a Harley for strip/street activity
  where I want to run a complete electronic management system for both fuel
  injection and ignition. The system is to be adjusted from a laptop PC.
  The strange firing-order of the HD motor makes buying an OEM system a bad
  idea. You either need a system that can manage a 16 cylinder engine
  (cutting out 14) or have somebody like Electromotive offer me two single
  cylinder FI modules for the price of two. No, I was told that they cannot
  modify their software due to certain legalities involved. Whatever, the
  cost of a dual setup far exceeds my budget (even the single setup more
  than stretches it) and the question is always "For that price, should I
  go thru the trouble of making it myself" and I am certain that in this
  case the answer is clearly "yes". The biggest hurdle is the programming
  side of the microcontroller, but "with a little help from my friends"...

  There are a few different ways of approaching this but by using common
  sense, it's obvious that any EFI system will always far outperform a
  carburated system even if the EFI system is not optimal. After having
  spent quite a few hours chasing and going thru as much technical doc's
  (and sales info) as I can find, I am looking at the following setup
  regarding sensors. What I'm looking for is a second opinion for a go or
  no go since I really need to choose a path for continuing the work done
  so far.

  The basis for my drawing board setup regarding sensors is simplicity,
  forget calculating load and air mass thru temperature, MAP, throttle
  positioning etc. I would like to use an airmass sensor from the Bosch
  L-Jetronic systems that I understand have temperature compensation built
  into it. (Airflow restrictions don't come into play as the HD motor would
  displace 80 cu.in. running at 6500 rpm at the most). I look at running
  separate sensors for RPM and crankshaft position on the front belt pulley
  that is attached to the crank (I would love to be able to kickstart this
  motor, tough proposition but I have some ideas). Oxygen sensor in the
  exhaust for closed loop management on that part and topping it off with a
  throttle position sensor and maybe a knock sensor. Driveability is not a
  factor (i.e. rough running at warm-up is OK, no compensation needed for
  AC etc.).

  There's a lot of reasons behind these choices but it would take a few
  pages to explain. I would like a second opinion from someone who has been
  there: all I need is a simple "yes" or a "no - wrong track, you also need
  a so-so sensor" at so I can finally get started working on this system.

  Reg's
  Par Willen
  __________________
  WILLEN@LOTUS.SE

From Diy_Efi-Owner  Tue May 10 13:02:15 1994
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From: jws@mlb.semi.harris.com (James W. Swonger)
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To: DIY_EFI
Subject: RE: crank sensors
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 What about the other end? Every engine has a nice, big flywheel or flex
plate (which all have a multitude of teeth you could even pick a pulse
train off of). The indexing of TDC might be trickier. On the flex plates 
there are usually some uniquely-positioned holes which would serve.

 If you want something to bolt onto the front, though, I guess a
chopper wheel is the way to go. A thin steel plate between the crank
pulley and the balancer could be added without disturbing the balance.
Holes to interrupt an optical or magnetic path. 

 Is the intent to produce something universal? That might be a lot 
tougher. Most of the aftermarket crank trigger kits are universal -
will fit any small block Chevy.

From Diy_Efi-Owner  Tue May 10 15:18:09 1994
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Date:    Tue, 10 May 1994 11:16:31 -0400 (EDT)
From: OADDAB@STDVAX.GSFC.NASA.GOV (DIRK BROER)
Message-Id: <940510111631.2dc04180@STDVAX.GSFC.NASA.GOV>
Subject: A Proposal
To: DIY_EFI
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I've been following all the posts and have come to one conclusion:
Everyone wants something slightly or even greatly different.

So what to do?

How about this:
1) We finalize the requirements document - including the ability for the 
most grandious systems - telemetry + every conceivable sensors + extra 
outputs.

2) We identify the minimum requriements - fuel control and spark control + 
pluse the minimum inputs to control these.

3) We design a small computer board that has the on-board processing 
capabilities to handle most, if not all the requirements determined in step 
(1).  This board will have limited I/O though - just enough, maybe a little 
more, for step (2).  The board will have connectors for a daughter or 
multimple daughter boards that will allow additional I/O.  Programming this 
device would be easy.  We can publish a document that basically says: At 
this memory address you'll find this info - and this is the address for 
injector control.  If your just doing timing control you would simply not 
use those address...   We can also reserve memory for look-up tables, 
telemetry etc.  We may find that we will split up at this point into 
different project groups - but that's not bad - as long as we still exchang 
info.

4) We have discussions on algorithms, come up with programming aids or even 
programming routines. 

So what do you say? 

Can we come up with the most grandious requirements?

My updated requirements list will be published latter today with, hopefully 
, everyones input already included.

Dirk


From Diy_Efi-Owner  Tue May 10 15:28:25 1994
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To: DIY_EFI
Subject: Re: crank sensors 
Date: Tue, 10 May 94 11:28:23 -0400
From: John S Gwynne <jsg>
Sender: Diy_Efi-Owner
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Reply-To: DIY_EFI

|   i think that drilling into the Harm. Bal. would be a mistake. I am not
|   sure, but  i think this could  damage the balancing of the H. B.? ?
|   
|   Perhaps, a better way of getting the timing down would be to use a
|   seperate plate bolted to the balancer's bolt containing the magnets to be
|   picked up with externally mounted sensor just like you speak of.

Micro Switch (made by MG magnets?) makes what looks like a small socket 
head screw (rather: a screw with a magnet in the end) that could easily be
placed in the harmonic balancer. I would want to use a horizontal mill 
to properly locate the holes, but if you hand selected four (V8) equally
weighted magnets, I would not be concerned with the balance (IMHO). The last
concern is how strong are they. I have not bought any yet, so I don't know
for sure if it would handle high revs (the catalog I have doesn't give 
a spec. for this). I suspect it would.


                                       John S Gwynne
                                          Gwynne.1@osu.edu
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