From olpaint at hotmail.com Thu Nov 2 19:16:43 2006 From: olpaint at hotmail.com (terence difalco) Date: Thu, 02 Nov 2006 18:16:43 -0700 Subject: [Diy_efi] RE: Diy_efi Digest, Vol 21, Issue 1 In-Reply-To: Message-ID: hello all, I'm new to the list and not sure how to use it yet (so far I can't find archives or anything that resembles a discussion board) but I'm working on something and could use some help. The project is a jag v12 and what I'm doing is replacing the hoses and old style fuel rail with a more modern o-ring style fuel rail. I have the fuel rails, hoses etc but need a substitute injector. (low impedence, 18.1 lbs per hour.) So far my choice is a ford white (Escort 1.9L) which matches specs quite closely but I have two questions. First the jag specs say peak and hold and the escort is I believe saturated. Is that about the ECU or the injectors? Second, can I exchange the tops of similar bosch injectors without destroying the inner workings. I could destroy an injector to find out but I'd rather hear from someone who has done this whether successful or not. Thanks in advance Terry diFalco any information is welcome >From: diy_efi-request at diy-efi.org >Reply-To: diy_efi at diy-efi.org >To: diy_efi at diy-efi.org >Subject: Diy_efi Digest, Vol 21, Issue 1 >Date: 1 Nov 2006 10:00:20 -0800 > >Send Diy_efi mailing list submissions to > diy_efi at diy-efi.org > >To subscribe or unsubscribe via the World Wide Web, visit > http://lists.diy-efi.org/mailman/listinfo/diy_efi >or, via email, send a message with subject or body 'help' to > diy_efi-request at diy-efi.org > >You can reach the person managing the list at > diy_efi-owner at diy-efi.org > >When replying, please edit your Subject line so it is more specific >than "Re: Contents of Diy_efi digest..." > > >Today's Topics: > > 1. Porsche electronic fuel injection (fox at hiwaay.net) > 2. Re: Porsche electronic fuel injection (Bobqzzi) > 3. Re: Porsche electronic fuel injection (Mike) > 4. Re: Porsche electronic fuel injection (Adam Wade) > 5. Re: BMW/Siemens stratified direct injection, link (Bernd Felsche) > > >---------------------------------------------------------------------- > >Message: 1 >Date: Tue, 31 Oct 2006 13:46:49 -0600 (CST) >From: fox at hiwaay.net >Subject: [Diy_efi] Porsche electronic fuel injection >To: diy_efi at diy-efi.org >Message-ID: <1162324009.4547a8296ba81 at webmail.hiwaay.net> >Content-Type: text/plain; charset=ISO-8859-1 > >Hi - > >Does anyone know the name of the company that makes an electronic FI >conversion for 911 Porsches with CIS injection ('78 to '83)? > >Charlie > > >------------------------------ > >Message: 2 >Date: Tue, 31 Oct 2006 14:55:06 -0500 >From: Bobqzzi >Subject: Re: [Diy_efi] Porsche electronic fuel injection >To: diy_efi at diy-efi.org >Message-ID: <4.2.0.58.20061031145426.00b6ffc0 at pop.east.cox.net> >Content-Type: text/plain; charset="us-ascii"; format=flowed > >Rensport >50 Tripp Street, # 16 >Framingham, MA 01702 > > >508-875-8911 >Fax: 508-872-7361 > >Email: rensport at cs.com > >I've seen the development done on the dyno- excellent power and >driveabilty. > > >At 01:46 PM 10/31/2006 -0600, you wrote: > >Hi - > > > >Does anyone know the name of the company that makes an electronic FI > >conversion for 911 Porsches with CIS injection ('78 to '83)? > > > >Charlie > >_______________________________________________ > >Diy_efi mailing list > >Diy_efi at diy-efi.org > >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > >Main WWW page: http://www.diy-efi.org/diy_efi > > > >------------------------------ > >Message: 3 >Date: Tue, 31 Oct 2006 14:06:20 -0600 >From: Mike >Subject: Re: [Diy_efi] Porsche electronic fuel injection >To: diy_efi at diy-efi.org >Message-ID: > <6.2.0.14.2.20061031140538.030f1200 at pop.sbcglobal.yahoo.com> >Content-Type: text/plain; charset="us-ascii"; format=flowed > >www.bitzracing.com > >Mike > > >At 01:46 PM 10/31/06, you wrote: > >Hi - > > > >Does anyone know the name of the company that makes an electronic FI > >conversion for 911 Porsches with CIS injection ('78 to '83)? > > > >Charlie > > > >------------------------------ > >Message: 4 >Date: Tue, 31 Oct 2006 12:49:11 -0800 (PST) >From: Adam Wade >Subject: Re: [Diy_efi] Porsche electronic fuel injection >To: diy_efi at diy-efi.org >Message-ID: <20061031204911.88288.qmail at web32208.mail.mud.yahoo.com> >Content-Type: text/plain; charset=iso-8859-1 > >--- fox at hiwaay.net wrote: > > > Does anyone know the name of the company that makes > > an electronic FI conversion for 911 Porsches with >CIS > > injection ('78 to '83)? > >TWM has throttle bodies with fuel rail and >regulator... I knwo that for sure. They may have an >appropriate ECU for you to work with as well, or you >could do something yourself (convert a GM unit, build >a MegaSquirt, etc.) just using their throttle bodies. > >| Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| >| "It was like an emergency ward after a great catastrophe; it | >| didn't matter what race or class the victims belonged to. | >| They were all given the same miracle drug, which was coffee. | >| The catastrophe in this case, of course, was that the sun | >| had come up again." -Kurt Vonnegut | >| M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | > > > >____________________________________________________________________________________ >Cheap Talk? Check out Yahoo! Messenger's low PC-to-Phone call rates >(http://voice.yahoo.com) > > > >------------------------------ > >Message: 5 >Date: Wed, 1 Nov 2006 11:33:05 +0800 >From: Bernd Felsche >Subject: Re: [Diy_efi] BMW/Siemens stratified direct injection, link >To: diy_efi at diy-efi.org >Message-ID: <200611011133.05795 at death.2.spammers> >Content-Type: text/plain; charset="iso-8859-1" > >On Monday 30 October 2006 23:04, d at davidhunt.net wrote: > > I'm curious. > >We agree on that, for sure! :-) > >But please explain why you included the entire previous article when >you don't appear to refer to any of it? > > > 1) If the fuel is delivered to the back of the intake valve and allowed > > to heat - is the 'atomization' required? I realize that a larger O2 > > charge is available if the fuel evaporates in the chamber, but what if > > full evaporation is the actual requirement? > >That's not direct injection. Direct injection is directly into the >cylinder. There is no valve between the injector and the combustion >chamber. > >All the latent heat of evaporation absorbed by the fuel is then from >the gases being compressed in the combustion chamber. It provides >less time for evaporation so the droplet size has to be smaller. > >There is no need to allow for "wetting" of inlet tracts and valves >with direct injection so the injected quantities can be far more >precise; resulting in greater power, fuel efficiency and better >control of emissions. > >In terms of stratified charge, an ignitable rich "bubble" of >air-fuel mixture can be concentrated fairly reliably near the spark >gap; and allow the engine to run much "leaner" than a homogeneous >charge engine fed by port injection, TBI or fuel dripping from a >sponge into the inlet manifold. > >Stratified charge is useful because the (Otto cycle) engine can >operate much more efficiently under light load conditions. That is >especially so when the throttle valve can be fully opened and the >power output regulated by mixture (and EGR flow) control. > > > 2) If the fuel is evaporated at the intake valve, is there a serious > > problem mixing fuel with O2 in the chamber? > > > ----- Original Message ----- > > From: "Bernd Felsche" > > To: > > Sent: Wednesday, October 25, 2006 11:23 AM > > Subject: Re: [Diy_efi] BMW/Siemens stratified direct injection, link > >[198 lines snipped] > >-- >/"\ Bernd Felsche - Innovative Reckoning, Perth, Western Australia >\ / ASCII ribbon campaign | "If we let things terrify us, > X against HTML mail | life will not be worth living." >/ \ and postings | Lucius Annaeus Seneca, c. 4BC - 65AD. > > > > >------------------------------ > >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >http://lists.diy-efi.org/mailman/listinfo/diy_efi > > >End of Diy_efi Digest, Vol 21, Issue 1 >************************************** _________________________________________________________________ Stay in touch with old friends and meet new ones with Windows Live Spaces http://clk.atdmt.com/MSN/go/msnnkwsp0070000001msn/direct/01/?href=http://spaces.live.com/spacesapi.aspx?wx_action=create&wx_url=/friends.aspx&mkt=en-us From clair.davis at charter.net Thu Nov 2 21:35:13 2006 From: clair.davis at charter.net (Clair Davis) Date: Thu, 2 Nov 2006 21:35:13 -0600 Subject: [Diy_efi] Jag V-12 Injectors (was Digest Vol 21...) References: Message-ID: <006101c6fef9$156b4060$6501a8c0@davis> Terry, I think Dodge Magnum V-8 injectors are 19 #/hr, but I also think they run at a higher pressure than some other engines. I'm guessing they're rated at that pressure, but I'm not sure about that. 318's and 360's (5.2 or 5.9L) both use the same injector as far as I know. Out of curiosity, why change out the Jag injectors? My dad has a Jag V-12 that he's thinking about putting in an Allard kit car, and we'd like to keep the EFI on that as well. I hadn't planned on replacing any of the injectors or other hard parts, but had sort of toyed with the idea of ditching the ECM (which I suspect is a GM unit anyway). I know the injectors are funky, but as long as they worked, they were going to stay. I have exactly zero experience with Jag stuff at this point... Clair ----- Original Message ----- From: "terence difalco" To: Sent: Thursday, November 02, 2006 7:16 PM Subject: [Diy_efi] RE: Diy_efi Digest, Vol 21, Issue 1 > hello all, > I'm new to the list and not sure how to use it yet (so far I can't find > archives or anything that resembles a discussion board) but I'm working on > something and could use some help. The project is a jag v12 and what I'm > doing is replacing the hoses and old style fuel rail with a more modern > o-ring style fuel rail. I have the fuel rails, hoses etc but need a > substitute injector. (low impedence, 18.1 lbs per hour.) So far my choice is > a ford white (Escort 1.9L) which matches specs quite closely but I have two > questions. First the jag specs say peak and hold and the escort is I believe > saturated. Is that about the ECU or the injectors? Second, can I exchange > the tops of similar bosch injectors without destroying the inner workings. I > could destroy an injector to find out but I'd rather hear from someone who > has done this whether successful or not. > Thanks in advance > Terry diFalco > > any information is welcome > > > >From: diy_efi-request at diy-efi.org > >Reply-To: diy_efi at diy-efi.org > >To: diy_efi at diy-efi.org > >Subject: Diy_efi Digest, Vol 21, Issue 1 > >Date: 1 Nov 2006 10:00:20 -0800 > > > >Send Diy_efi mailing list submissions to > > diy_efi at diy-efi.org > > > >To subscribe or unsubscribe via the World Wide Web, visit > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > >or, via email, send a message with subject or body 'help' to > > diy_efi-request at diy-efi.org > > > >You can reach the person managing the list at > > diy_efi-owner at diy-efi.org > > > >When replying, please edit your Subject line so it is more specific > >than "Re: Contents of Diy_efi digest..." > > > > > >Today's Topics: > > > > 1. Porsche electronic fuel injection (fox at hiwaay.net) > > 2. Re: Porsche electronic fuel injection (Bobqzzi) > > 3. Re: Porsche electronic fuel injection (Mike) > > 4. Re: Porsche electronic fuel injection (Adam Wade) > > 5. Re: BMW/Siemens stratified direct injection, link (Bernd Felsche) > > > > > >---------------------------------------------------------------------- > > > >Message: 1 > >Date: Tue, 31 Oct 2006 13:46:49 -0600 (CST) > >From: fox at hiwaay.net > >Subject: [Diy_efi] Porsche electronic fuel injection > >To: diy_efi at diy-efi.org > >Message-ID: <1162324009.4547a8296ba81 at webmail.hiwaay.net> > >Content-Type: text/plain; charset=ISO-8859-1 > > > >Hi - > > > >Does anyone know the name of the company that makes an electronic FI > >conversion for 911 Porsches with CIS injection ('78 to '83)? > > > >Charlie > > > > > >------------------------------ > > > >Message: 2 > >Date: Tue, 31 Oct 2006 14:55:06 -0500 > >From: Bobqzzi > >Subject: Re: [Diy_efi] Porsche electronic fuel injection > >To: diy_efi at diy-efi.org > >Message-ID: <4.2.0.58.20061031145426.00b6ffc0 at pop.east.cox.net> > >Content-Type: text/plain; charset="us-ascii"; format=flowed > > > >Rensport > >50 Tripp Street, # 16 > >Framingham, MA 01702 > > > > > >508-875-8911 > >Fax: 508-872-7361 > > > >Email: rensport at cs.com > > > >I've seen the development done on the dyno- excellent power and > >driveabilty. > > > > > >At 01:46 PM 10/31/2006 -0600, you wrote: > > >Hi - > > > > > >Does anyone know the name of the company that makes an electronic FI > > >conversion for 911 Porsches with CIS injection ('78 to '83)? > > > > > >Charlie > > >_______________________________________________ > > >Diy_efi mailing list > > >Diy_efi at diy-efi.org > > >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > > >Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > > >------------------------------ > > > >Message: 3 > >Date: Tue, 31 Oct 2006 14:06:20 -0600 > >From: Mike > >Subject: Re: [Diy_efi] Porsche electronic fuel injection > >To: diy_efi at diy-efi.org > >Message-ID: > > <6.2.0.14.2.20061031140538.030f1200 at pop.sbcglobal.yahoo.com> > >Content-Type: text/plain; charset="us-ascii"; format=flowed > > > >www.bitzracing.com > > > >Mike > > > > > >At 01:46 PM 10/31/06, you wrote: > > >Hi - > > > > > >Does anyone know the name of the company that makes an electronic FI > > >conversion for 911 Porsches with CIS injection ('78 to '83)? > > > > > >Charlie > > > > > > > >------------------------------ > > > >Message: 4 > >Date: Tue, 31 Oct 2006 12:49:11 -0800 (PST) > >From: Adam Wade > >Subject: Re: [Diy_efi] Porsche electronic fuel injection > >To: diy_efi at diy-efi.org > >Message-ID: <20061031204911.88288.qmail at web32208.mail.mud.yahoo.com> > >Content-Type: text/plain; charset=iso-8859-1 > > > >--- fox at hiwaay.net wrote: > > > > > Does anyone know the name of the company that makes > > > an electronic FI conversion for 911 Porsches with > >CIS > > > injection ('78 to '83)? > > > >TWM has throttle bodies with fuel rail and > >regulator... I knwo that for sure. They may have an > >appropriate ECU for you to work with as well, or you > >could do something yourself (convert a GM unit, build > >a MegaSquirt, etc.) just using their throttle bodies. > > > >| Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| > >| "It was like an emergency ward after a great catastrophe; it | > >| didn't matter what race or class the victims belonged to. | > >| They were all given the same miracle drug, which was coffee. | > >| The catastrophe in this case, of course, was that the sun | > >| had come up again." -Kurt Vonnegut | > >| M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | > > > > > > > >___________________________________________________________________________ _________ > >Cheap Talk? Check out Yahoo! Messenger's low PC-to-Phone call rates > >(http://voice.yahoo.com) > > > > > > > >------------------------------ > > > >Message: 5 > >Date: Wed, 1 Nov 2006 11:33:05 +0800 > >From: Bernd Felsche > >Subject: Re: [Diy_efi] BMW/Siemens stratified direct injection, link > >To: diy_efi at diy-efi.org > >Message-ID: <200611011133.05795 at death.2.spammers> > >Content-Type: text/plain; charset="iso-8859-1" > > > >On Monday 30 October 2006 23:04, d at davidhunt.net wrote: > > > I'm curious. > > > >We agree on that, for sure! :-) > > > >But please explain why you included the entire previous article when > >you don't appear to refer to any of it? > > > > > 1) If the fuel is delivered to the back of the intake valve and allowed > > > to heat - is the 'atomization' required? I realize that a larger O2 > > > charge is available if the fuel evaporates in the chamber, but what if > > > full evaporation is the actual requirement? > > > >That's not direct injection. Direct injection is directly into the > >cylinder. There is no valve between the injector and the combustion > >chamber. > > > >All the latent heat of evaporation absorbed by the fuel is then from > >the gases being compressed in the combustion chamber. It provides > >less time for evaporation so the droplet size has to be smaller. > > > >There is no need to allow for "wetting" of inlet tracts and valves > >with direct injection so the injected quantities can be far more > >precise; resulting in greater power, fuel efficiency and better > >control of emissions. > > > >In terms of stratified charge, an ignitable rich "bubble" of > >air-fuel mixture can be concentrated fairly reliably near the spark > >gap; and allow the engine to run much "leaner" than a homogeneous > >charge engine fed by port injection, TBI or fuel dripping from a > >sponge into the inlet manifold. > > > >Stratified charge is useful because the (Otto cycle) engine can > >operate much more efficiently under light load conditions. That is > >especially so when the throttle valve can be fully opened and the > >power output regulated by mixture (and EGR flow) control. > > > > > 2) If the fuel is evaporated at the intake valve, is there a serious > > > problem mixing fuel with O2 in the chamber? > > > > > ----- Original Message ----- > > > From: "Bernd Felsche" > > > To: > > > Sent: Wednesday, October 25, 2006 11:23 AM > > > Subject: Re: [Diy_efi] BMW/Siemens stratified direct injection, link > > > >[198 lines snipped] > > > >-- > >/"\ Bernd Felsche - Innovative Reckoning, Perth, Western Australia > >\ / ASCII ribbon campaign | "If we let things terrify us, > > X against HTML mail | life will not be worth living." > >/ \ and postings | Lucius Annaeus Seneca, c. 4BC - 65AD. > > > > > > > > > >------------------------------ > > > >_______________________________________________ > >Diy_efi mailing list > >Diy_efi at diy-efi.org > >http://lists.diy-efi.org/mailman/listinfo/diy_efi > > > > > >End of Diy_efi Digest, Vol 21, Issue 1 > >************************************** > > _________________________________________________________________ > Stay in touch with old friends and meet new ones with Windows Live Spaces > http://clk.atdmt.com/MSN/go/msnnkwsp0070000001msn/direct/01/?href=http://spaces.live.com/spacesapi.aspx?wx_action=create&wx_url=/friends.aspx&mkt=en-us > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > From espresso_doppio at yahoo.com Fri Nov 3 12:24:42 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Fri, 3 Nov 2006 10:24:42 -0800 (PST) Subject: [Diy_efi] RE: Diy_efi Digest, Vol 21, Issue 1 In-Reply-To: Message-ID: <20061103182442.76293.qmail@web32207.mail.mud.yahoo.com> --- terence difalco wrote: > a ford white (Escort 1.9L) which matches specs quite > closely but I have two questions. First the jag > specs say peak and hold and the escort is I believe > saturated. Is that about the ECU or the injectors? Both. Saturated-drive injectors are high impedance; peak-and-hold are low impedance. Peak-and-hold injector drivers are quite different from saturated drivers. If you connect high-impedance injectors to a peak-and-hold driver, it will operate in saturated-drive mode. P&H driver ciruitry generates a lot more heat than sat. drive, and requires more expensive components, which is why OEMs tend to avoid it when possible. > Second, can I exchange the tops of similar bosch > injectors without destroying the inner workings. I have not had cause to disassemble injectors, but I think there is probably a reason why certain shops charge a decent amount of making custom injectors out of parts from various different ones; I don't think it is trivial to disassemble and rebuild injectors. Someone with more experience in the matter should weigh in on that issue, though. P.S. Please trim the rest of the digest from your replies/posts. | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | __________________________________________________________________________________________ Check out the New Yahoo! Mail - Fire up a more powerful email and get things done faster. (http://advision.webevents.yahoo.com/mailbeta) From ScottyGrover at aol.com Fri Nov 3 14:03:06 2006 From: ScottyGrover at aol.com (ScottyGrover at aol.com) Date: Fri, 3 Nov 2006 15:03:06 EST Subject: [Diy_efi] RE: Diy_efi Digest, Vol 21, Issue 1 Message-ID: In a message dated 11/3/2006 10:29:27 A.M. Pacific Standard Time, espresso_doppio at yahoo.com writes: --- terence difalco wrote: > a ford white (Escort 1.9L) which matches specs quite > closely but I have two questions. First the jag > specs say peak and hold and the escort is I believe > saturated. Is that about the ECU or the injectors? Both. Saturated-drive injectors are high impedance; peak-and-hold are low impedance. Peak-and-hold injector drivers are quite different from saturated drivers. If you connect high-impedance injectors to a peak-and-hold driver, it will operate in saturated-drive mode. P&H driver ciruitry generates a lot more heat than sat. drive, and requires more expensive components, which is why OEMs tend to avoid it when possible. > Second, can I exchange the tops of similar bosch > injectors without destroying the inner workings. I have not had cause to disassemble injectors, but I think there is probably a reason why certain shops charge a decent amount of making custom injectors out of parts from various different ones; I don't think it is trivial to disassemble and rebuild injectors. Someone with more experience in the matter should weigh in on that issue, though. Peak-and-hold injectors (at least the ones I have had dealings with) ran in series electrically with resistors which increased the resistance and lowered the required current in the circuit so as not to increase the drain on the power transistors in the control box. Scotty From espresso_doppio at yahoo.com Fri Nov 3 16:14:44 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Fri, 3 Nov 2006 14:14:44 -0800 (PST) Subject: [Diy_efi] P&H vs. sat (was: Diy_efi Digest, Vol 21, Issue 1) In-Reply-To: Message-ID: <20061103221444.40569.qmail@web32210.mail.mud.yahoo.com> --- ScottyGrover at aol.com wrote: > Peak-and-hold injectors (at least the ones I have > had dealings with) ran in series electrically with > resistors which increased the resistance and lowered > the required current in the circuit so as not to > increase the drain on the power transistors in the > control box. I am so used to thinking in sequential port injection that I often forget about batch and bank fire applications. You can certainly run several low-impedance injectors in series to allow triggering of a bank-fire setup with only one "channel" per bank, thus lowering the cost and heat output of the ECU (I don't think anyone does this any more in production vehicles, but it is entirely possible that it was done on the Jag back in the day, offering the option of using the stock injectors in a P&H setup with a sequential fire ECU that would allow a lot of engine modification without having to upgrade the injectors themselves). You can get the same effect by running several high-impedance injectors in parallel, and then wiring up such groups serially, so the resistance across the whole chain is the same as in a single high-impedance injector; the more injectors you add like that, though, the more sluggish the individual injectors will be (since voltage is being split up between the parallel groups of injectors); I wonder if using caps on the battery side of the injectors would help with that? | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Access over 1 million songs - Yahoo! Music Unlimited (http://music.yahoo.com/unlimited) From ScottyGrover at aol.com Fri Nov 3 19:14:22 2006 From: ScottyGrover at aol.com (ScottyGrover at aol.com) Date: Fri, 3 Nov 2006 20:14:22 EST Subject: [Diy_efi] P&H vs. sat (was: Diy_efi Digest, Vol 21, Issue 1) Message-ID: <4c0.2a71324.327d436e@aol.com> In a message dated 11/3/2006 2:16:26 P.M. Pacific Standard Time, espresso_doppio at yahoo.com writes: --- ScottyGrover at aol.com wrote: > Peak-and-hold injectors (at least the ones I have > had dealings with) ran in series electrically with > resistors which increased the resistance and lowered > the required current in the circuit so as not to > increase the drain on the power transistors in the > control box. I am so used to thinking in sequential port injection that I often forget about batch and bank fire applications. You can certainly run several low-impedance injectors in series to allow triggering of a bank-fire setup with only one "channel" per bank, thus lowering the cost and heat output of the ECU (I don't think anyone does this any more in production vehicles, but it is entirely possible that it was done on the Jag back in the day, offering the option of using the stock injectors in a P&H setup with a sequential fire ECU that would allow a lot of engine modification without having to upgrade the injectors themselves). You can get the same effect by running several high-impedance injectors in parallel, and then wiring up such groups serially, so the resistance across the whole chain is the same as in a single high-impedance injector; the more injectors you add like that, though, the more sluggish the individual injectors will be (since voltage is being split up between the parallel groups of injectors); I wonder if using caps on the battery side of the injectors would help with that? The systems I was referring to were sequential systems (Type 3 VW, Datsun 240Z) Scotty From espresso_doppio at yahoo.com Sat Nov 4 00:09:53 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Fri, 3 Nov 2006 22:09:53 -0800 (PST) Subject: [Diy_efi] P&H vs. sat (was: Diy_efi Digest, Vol 21, Issue 1) In-Reply-To: <4c0.2a71324.327d436e@aol.com> Message-ID: <20061104060953.47168.qmail@web32205.mail.mud.yahoo.com> --- ScottyGrover at aol.com wrote: > The systems I was referring to were sequential > systems (Type 3 VW, Datsun 240Z) Ah, I misread your previous post. While if you already had P&H injectors and didn't want to spend the money on hardware to handle that many low-impedance injectors, but also didn't want to spend the money on high-impedance ones, I guess I could see using resistors in series with the existing low-impedance injectors. You lose most of the advantage that P&H injectors have (wider dynamic range and better control at short opening durations) by running them that way, but it is certainly possible to do. Running them with a saturated drive ECU without the resistors will cook the power transistors in the ECU post haste, and is definitely a no-no... Since the guy wants a different style of fuel rail and the injectors he's looking at are high impedance, he's probably better off getting a less-expensive ECU designed to drive sat. drive injectors if he wants to run them sequentially. Then he has his injectors, he has his newer-style fuel rail, and he has haved money on the ECU; the only thing that might suffer slightly would be idle control, but if he is doing something requiring more fuel than stock from one of those V-12 engines, chances are its behavior at or near idle is not of too great importance to him. ;) | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Want to start your own business? Learn how on Yahoo! Small Business (http://smallbusiness.yahoo.com) From agarbino at gmail.com Sat Nov 4 10:41:07 2006 From: agarbino at gmail.com (Alex Garbino) Date: Sat, 4 Nov 2006 10:41:07 -0600 Subject: [Diy_efi] Temperature/Pressure sensors Message-ID: <4cf37ad00611040841p340c73e6q968654452182ef28@mail.gmail.com> Hello, I'm trying to build a data acquisition system to monitor various temperatures and pressures. I've been looking at thermocouples, RTDs, and thermistors; but they have widely different advatnages and disadvantages. I was thinking of using thermistors to monitor air intake temperature & pressure (on a turbocharged car, so I would like to monitor atmospheric, pre-intercooler, and post-intercooler/manifold) as well as coolant temp, oil pressure & temp, and EGTs, both before and after the turbocharger. Thermistors seem the best choice for air intake, since they have a fast response and are cheap; however, I cannot find good datasheets regarding the linearization coefficients. Does anyone have advice on a good way to capture data, as well as any tips on the best way to mount these sensors (a modular system would be best, so I could move sensors to different positions and switch them in and out with minimum hassle)? Also, can anyone recommend a good source of cheap sensors? The signals will be captured via a PIC18F series' A/D converters/digital inputs, and relayed immediately onto an on-board computer. Please let me know of any resources that would be helpful! Regards, Alex For a more detailed discussion on what I'm trying to achieve, please see http://www.mkiiitech.com/forums/viewtopic.php?t=903 From kml_daniel at yahoo.com Sat Nov 4 11:41:42 2006 From: kml_daniel at yahoo.com (K DANIEL) Date: Sat, 4 Nov 2006 09:41:42 -0800 (PST) Subject: [Diy_efi] Temperature/Pressure sensors Message-ID: <20061104174142.23850.qmail@web51715.mail.yahoo.com> Hello I think it's better to use the sensors of the engine instead of using external sensor all you need to locate the signals of the sensors is the wiring diagram of your engine Kamal Daniel ----- Original Message ---- From: Alex Garbino To: diy_efi at diy-efi.org Sent: Saturday, November 4, 2006 8:41:07 AM Subject: [Diy_efi] Temperature/Pressure sensors Hello, I'm trying to build a data acquisition system to monitor various temperatures and pressures. I've been looking at thermocouples, RTDs, and thermistors; but they have widely different advatnages and disadvantages. I was thinking of using thermistors to monitor air intake temperature & pressure (on a turbocharged car, so I would like to monitor atmospheric, pre-intercooler, and post-intercooler/manifold) as well as coolant temp, oil pressure & temp, and EGTs, both before and after the turbocharger. Thermistors seem the best choice for air intake, since they have a fast response and are cheap; however, I cannot find good datasheets regarding the linearization coefficients. Does anyone have advice on a good way to capture data, as well as any tips on the best way to mount these sensors (a modular system would be best, so I could move sensors to different positions and switch them in and out with minimum hassle)? Also, can anyone recommend a good source of cheap sensors? The signals will be captured via a PIC18F series' A/D converters/digital inputs, and relayed immediately onto an on-board computer. Please let me know of any resources that would be helpful! Regards, Alex For a more detailed discussion on what I'm trying to achieve, please see http://www.mkiiitech.com/forums/viewtopic.php?t=903 _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From agarbino at gmail.com Sat Nov 4 11:59:14 2006 From: agarbino at gmail.com (Alex Garbino) Date: Sat, 4 Nov 2006 11:59:14 -0600 Subject: [Diy_efi] Temperature/Pressure sensors In-Reply-To: <20061104174142.23850.qmail@web51715.mail.yahoo.com> References: <20061104174142.23850.qmail@web51715.mail.yahoo.com> Message-ID: <4cf37ad00611040959s79d20428gca01338b0d840bc4@mail.gmail.com> I've tried this before, but now I want to: 1) have a completely stand alone system, so I can use it in different cars, as well as having the possibility of using it as a module to replace the existing ECU 2) using the existing sensors just gives me a varying resistance.... I don't have any of the calibration/linearization data, so it's difficult to determine the actual values of what I'm measuring, as well as determining my error margins... Regards, Alex On 11/4/06, K DANIEL wrote: > > Hello > I think it's better to use the sensors of the engine instead of using > external sensor all you need to locate the signals of the sensors is the > wiring diagram of your engine > Kamal Daniel > > > ----- Original Message ---- > From: Alex Garbino > To: diy_efi at diy-efi.org > Sent: Saturday, November 4, 2006 8:41:07 AM > Subject: [Diy_efi] Temperature/Pressure sensors > > > Hello, > > I'm trying to build a data acquisition system to monitor various > temperatures and pressures. I've been looking at thermocouples, RTDs, and > thermistors; but they have widely different advatnages and disadvantages. > I > was thinking of using thermistors to monitor air intake temperature & > pressure (on a turbocharged car, so I would like to monitor atmospheric, > pre-intercooler, and post-intercooler/manifold) as well as coolant temp, > oil > pressure & temp, and EGTs, both before and after the turbocharger. > Thermistors seem the best choice for air intake, since they have a fast > response and are cheap; however, I cannot find good datasheets regarding > the > linearization coefficients. > > Does anyone have advice on a good way to capture data, as well as any tips > on the best way to mount these sensors (a modular system would be best, so > I > could move sensors to different positions and switch them in and out with > minimum hassle)? Also, can anyone recommend a good source of cheap > sensors? > > The signals will be captured via a PIC18F series' A/D converters/digital > inputs, and relayed immediately onto an on-board computer. Please let me > know of any resources that would be helpful! > > Regards, > Alex > > For a more detailed discussion on what I'm trying to achieve, please see > http://www.mkiiitech.com/forums/viewtopic.php?t=903 > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > From WSCowell at aol.com Sat Nov 4 13:49:34 2006 From: WSCowell at aol.com (WSCowell at aol.com) Date: Sat, 4 Nov 2006 14:49:34 EST Subject: [Diy_efi] P&H vs. sat (was: Diy_efi Digest, Vol 21, Issue 1) Message-ID: All, We seem to be getting away rapidly from the original premise, which IIRC was to do with the Jaguar V12, to be fitted into a kit car. If it's a HE type engine there is not much tuning potential because of the small exhaust valves in the Mays head. There's ample torque and BHP from the stock engine, frankly, unless you own an oil refinery. The injectors were P&H, that's why the engine comes with a resistor pack. It is bank fired, with 3 injectors sharing each of the 4 resistors. The ECU is of course Lucas, aka Prince of Darkness. AFAIK no information whatsoever has made it into the public domain about these ECUs. Lucas were even more protective than Bosch, and that's saying something. AJ6 Engineering have the wherewithal, and knowledge, to tweak them but jealously guard their trade secrets as you would expect. Someone has successfully fitted MegaSquirt to one of these engines, I believe his e-mail address is _neilrob at woosh.co.nz._ (mailto:neilrob at woosh.co.nz) I tried to get him to share his findings, but without success. Good luck on that. Will From clshore at yahoo.com Sat Nov 4 16:34:01 2006 From: clshore at yahoo.com (Carter Shore) Date: Sat, 4 Nov 2006 14:34:01 -0800 (PST) Subject: [Diy_efi] Temperature/Pressure sensors In-Reply-To: <4cf37ad00611040841p340c73e6q968654452182ef28@mail.gmail.com> Message-ID: <20061104223401.66990.qmail@web35711.mail.mud.yahoo.com> Check out National Semiconductor, LM335 yields 10mV/degree K. Cheap, tiny, easy to interface. Carter --- Alex Garbino wrote: > Hello, > > I'm trying to build a data acquisition system to > monitor various > temperatures and pressures. I've been looking at > thermocouples, RTDs, and > thermistors; but they have widely different > advatnages and disadvantages. I > was thinking of using thermistors to monitor air > intake temperature & > pressure (on a turbocharged car, so I would like to > monitor atmospheric, > pre-intercooler, and post-intercooler/manifold) as > well as coolant temp, oil > pressure & temp, and EGTs, both before and after the > turbocharger. > Thermistors seem the best choice for air intake, > since they have a fast > response and are cheap; however, I cannot find good > datasheets regarding the > linearization coefficients. > > Does anyone have advice on a good way to capture > data, as well as any tips > on the best way to mount these sensors (a modular > system would be best, so I > could move sensors to different positions and switch > them in and out with > minimum hassle)? Also, can anyone recommend a good > source of cheap sensors? > > The signals will be captured via a PIC18F series' > A/D converters/digital > inputs, and relayed immediately onto an on-board > computer. Please let me > know of any resources that would be helpful! > > Regards, > Alex > > For a more detailed discussion on what I'm trying to > achieve, please see > http://www.mkiiitech.com/forums/viewtopic.php?t=903 > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > ____________________________________________________________________________________ Want to start your own business? Learn how on Yahoo! Small Business (http://smallbusiness.yahoo.com) From Steve.Ravet at arm.com Mon Nov 6 19:21:36 2006 From: Steve.Ravet at arm.com (Steve Ravet) Date: Mon, 6 Nov 2006 19:21:36 -0600 Subject: [Diy_efi] Any USB developers out there? Message-ID: This really is EFI related. I'm working on an open source type hardware project that will allow connecting a PC to an OBD2 GM PCM via the USB port. It'll support 4x mode for reflashing. I've got a prototype PCB built but am having problems with the USB enumeration. Some of the enumeration info is right but some is wrong, the biggest of which is that it's being identified as a low speed peripheral instead of a full speed, even though the pullup resistors are on the right wires. It's a microchip microprocessor, which I now recognize to be a poor choice, but it's what I have. If anyone has experience with USB, especially microchip firmware, I could sure use a hand. thanks, --steve ------------------- Steve Ravet ARM steve.ravet at arm.com From Steve.Ravet at arm.com Mon Nov 6 19:29:32 2006 From: Steve.Ravet at arm.com (Steve Ravet) Date: Mon, 6 Nov 2006 19:29:32 -0600 Subject: [Diy_efi] small engine spark timing Message-ID: I'm now the proud owner of a 1987 Case/Ingersoll 444 garden tractor. I'm giving it a much needed tuneup, which includes replacing the condensor with a transistorized ignition module. Well, that got me to thinking about advance curves... The points are driven by the camshaft (single cylinder Kohler motor), and are kept to trigger the module. The module I'm buying won't have any advance but it wouldn't be that hard to design one that did. Can these little motors benefit from some kind of advance? thanks, --steve ------------------- Steve Ravet ARM steve.ravet at arm.com From efi at dyakron.com Mon Nov 6 20:48:21 2006 From: efi at dyakron.com (Mike V) Date: Mon, 06 Nov 2006 21:48:21 -0500 Subject: [Diy_efi] small engine spark timing In-Reply-To: Message-ID: <5.1.0.14.0.20061106214514.02f984e0@dyakron.com> One would have to believe there is power to be gained when you get away from static timing. Are you sure there is no means of spark advance? Have you put a timing light on it and revved it?? MV At 07:29 PM 11/6/2006 -0600, you wrote: >I'm now the proud owner of a 1987 Case/Ingersoll 444 garden tractor. >I'm giving it a much needed tuneup, which includes replacing the >condensor with a transistorized ignition module. Well, that got me to >thinking about advance curves... The points are driven by the camshaft >(single cylinder Kohler motor), and are kept to trigger the module. The >module I'm buying won't have any advance but it wouldn't be that hard to >design one that did. Can these little motors benefit from some kind of >advance? From efi_dude at narwani.org Tue Nov 7 07:44:35 2006 From: efi_dude at narwani.org (Neil) Date: Tue, 7 Nov 2006 07:44:35 -0600 Subject: [Diy_efi] Any USB developers out there? In-Reply-To: References: Message-ID: <200611070744.36176.efi_dude@narwani.org> Try asking on Microchip's forums or on the forums at www.piclist.org . -Neil. On Monday 06 November 2006 19:21, Steve Ravet wrote: > This really is EFI related. I'm working on an open source type hardware > project that will allow connecting a PC to an OBD2 GM PCM via the USB > port. It'll support 4x mode for reflashing. I've got a prototype PCB > built but am having problems with the USB enumeration. Some of the > enumeration info is right but some is wrong, the biggest of which is > that it's being identified as a low speed peripheral instead of a full > speed, even though the pullup resistors are on the right wires. It's a > microchip microprocessor, which I now recognize to be a poor choice, but > it's what I have. If anyone has experience with USB, especially > microchip firmware, I could sure use a hand. > > thanks, > --steve > > ------------------- > Steve Ravet > ARM > steve.ravet at arm.com > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi From don.broadus at exeloncorp.com Tue Nov 7 09:18:29 2006 From: don.broadus at exeloncorp.com (don.broadus at exeloncorp.com) Date: Tue, 7 Nov 2006 09:18:29 -0600 Subject: [Diy_efi] small engine spark timing Message-ID: A retard on start up might be some help. The flathead design of the Kholer really wont respond to advance like an overhead valve head would. I have a Bolens with a OHV 16 HP Kholer. The Case Hydraulic drive really lends itself to steady RPM on the Pump. I thought most of the Big Tire 444's were Onan twin powered. -----Original Message----- From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org]On Behalf Of Steve Ravet Sent: Monday, November 06, 2006 7:30 PM To: diy_efi at diy-efi.org Subject: [Diy_efi] small engine spark timing I'm now the proud owner of a 1987 Case/Ingersoll 444 garden tractor. I'm giving it a much needed tuneup, which includes replacing the condensor with a transistorized ignition module. Well, that got me to thinking about advance curves... The points are driven by the camshaft (single cylinder Kohler motor), and are kept to trigger the module. The module I'm buying won't have any advance but it wouldn't be that hard to design one that did. Can these little motors benefit from some kind of advance? thanks, --steve ------------------- Steve Ravet ARM steve.ravet at arm.com _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi ----------------------------------------- ************************************************** This e-mail and any of its attachments may contain Exelon Corporation proprietary information, which is privileged, confidential, or subject to copyright belonging to the Exelon Corporation family of Companies. This e-mail is intended solely for the use of the individual or entity to which it is addressed. If you are not the intended recipient of this e-mail, you are hereby notified that any dissemination, distribution, copying, or action taken in relation to the contents of and attachments to this e-mail is strictly prohibited and may be unlawful. If you have received this e-mail in error, please notify the sender immediately and permanently delete the original and any copy of this e-mail and any printout. Thank You. ************************************************** From rwhughe at oplink.net Tue Nov 7 12:31:43 2006 From: rwhughe at oplink.net (Robert W Hughes) Date: Tue, 07 Nov 2006 12:31:43 -0600 Subject: [Diy_efi] small engine spark timing In-Reply-To: <20061107180011.E4F21775F22@mail.oplnk.net> References: <20061107180011.E4F21775F22@mail.oplnk.net> Message-ID: <4550D10F.70607@oplink.net> > I'm now the proud owner of a 1987 Case/Ingersoll 444 garden tractor. > I'm giving it a much needed tuneup, which includes replacing the > condensor with a transistorized ignition module. Well, that got me to > thinking about advance curves... The points are driven by the camshaft > (single cylinder Kohler motor), and are kept to trigger the module. The > module I'm buying won't have any advance but it wouldn't be that hard to > design one that did. Can these little motors benefit from some kind of > advance? If this Kohler is like mine (16hp K34(?) in a 310 Bobcat) the timing is set by the point gap and the adjustment is very touchy, must be done with the engine running as opposed to a feeler gauge. A little reduction in timing can result in a noticeably large loss of power also. These engines are usually used in a constant speed/load situation like a tractor and so can run fixed timing for this load. The Kohler also has a builtin compression release to ease starting. If you get this to work well, I would be interested in hearing what you did, mine gives continual point problems. -- Robert W. Hughes (Bob) BackYard Engineering 29:40.237N, 95:28.726W or perhaps 30:55.265N, 95:20.590W Houston, Texas "The city with too much Oxygen" rwhughe at oplink.net From Steve.Ravet at arm.com Tue Nov 7 13:08:45 2006 From: Steve.Ravet at arm.com (Steve Ravet) Date: Tue, 7 Nov 2006 13:08:45 -0600 Subject: [Diy_efi] small engine spark timing Message-ID: > > If this Kohler is like mine (16hp K34(?) in a 310 Bobcat) the > timing is set by the point gap and the adjustment is very > touchy, must be done with the engine running as opposed to a > feeler gauge. A little reduction in timing can result in a > noticeably large loss of power also. Mine is a 14 HP, not sure of the engine model. > > These engines are usually used in a constant speed/load > situation like a tractor and so can run fixed timing for this > load. The Kohler also has a builtin compression release to > ease starting. Makes sense... > > If you get this to work well, I would be interested in > hearing what you did, mine gives continual point problems. I ordered the "Ultimate Ignition system" from http://www.kirkengines.com/. The points are kept to trigger a transistorized coil switch, the condensor is discarded. This kit also includes a Bosch coil. There's an LED on the box that is used when setting timing. While searching around tractor sites I've seen David Kirk in several places. He seems to be an engine designer by profession and has written quite a bit about modding Kohler engines. I'll let you now how the kit works out, --steve From kaizen__ at hotmail.com Tue Nov 7 23:50:02 2006 From: kaizen__ at hotmail.com (Bevan Weiss) Date: Wed, 08 Nov 2006 18:50:02 +1300 Subject: [Diy_efi] Any USB developers out there? In-Reply-To: <200611070744.36176.efi_dude@narwani.org> References: <200611070744.36176.efi_dude@narwani.org> Message-ID: <4551700A.9040106@hotmail.com> There's an application called USBview available from Microsoft or FTDI that allows you to view all the enumeration data that your device is reporting. That might help. Try just jumping the pullup onto the other line. I can't remember which way around they go, but if you're device is reporting itself as a low speed device then it's likely it's around the wrong way. Either way it'll do no harm to swap it over to test... Bevan > Try asking on Microchip's forums or on the forums at www.piclist.org . > -Neil. > > > On Monday 06 November 2006 19:21, Steve Ravet wrote: > >> This really is EFI related. I'm working on an open source type hardware >> project that will allow connecting a PC to an OBD2 GM PCM via the USB >> port. It'll support 4x mode for reflashing. I've got a prototype PCB >> built but am having problems with the USB enumeration. Some of the >> enumeration info is right but some is wrong, the biggest of which is >> that it's being identified as a low speed peripheral instead of a full >> speed, even though the pullup resistors are on the right wires. It's a >> microchip microprocessor, which I now recognize to be a poor choice, but >> it's what I have. If anyone has experience with USB, especially >> microchip firmware, I could sure use a hand. >> >> thanks, >> --steve >> >> ------------------- >> Steve Ravet >> ARM >> steve.ravet at arm.com >> _______________________________________________ >> Diy_efi mailing list >> Diy_efi at diy-efi.org >> Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >> Main WWW page: http://www.diy-efi.org/diy_efi >> > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > From niche at iinet.net.au Wed Nov 8 03:47:54 2006 From: niche at iinet.net.au (Mike) Date: Wed, 08 Nov 2006 17:47:54 +0800 Subject: [Diy_efi] Any USB developers out there? In-Reply-To: <4551700A.9040106@hotmail.com> References: <200611070744.36176.efi_dude@narwani.org> <4551700A.9040106@hotmail.com> Message-ID: <7.0.1.0.0.20061108173811.02a49a80@iinet.net.au>> At 01:50 PM 11/8/06, you wrote: >There's an application called USBview available from Microsoft or FTDI that allows you to view all the enumeration data that your device is reporting. That might help. Theres an interesting issue about USB which I've thought clarifying somewhere without having to wade through numerous tech docs and that is the low speed backward compatability. In theory this would allow almost any, even low end single chip microprocessors to read the serial stream directly in software at around 19.2 Kbits/sec ( or thereabouts) without the need for a dedicated hardware USB chip and handle all the protocols leaving some processing over for the "real stuff" it is there for in the first place. The consequence clearly is that any other devices on that USB channel will be also running low but as most PCs these days have 4 USB ports then - 'what the heck'... So if this were the case then a truly low end opportunity exists for good firmware programmers at the low end embedded level to interface to engine electronics. Is 19.2K the lowest with a low granularity or could 32K, 56K etc be ok if the cpu can handle it ? If I had the time (and motivation) I'd join the relevant USB groups but as there appears to be greater uptake of USB in relation to automotives, then, for the time being, I'm just offering the above para and looking forward to a comment from anyone that has already explored that side or is likely too - maybe to get some critical mass going as, if I/we can get this clarified, then it might open up a few interesting automotive related opportunities and there are heaps :) ? Regards from Mike Massen Network Power Systems Lab 08 9444 8961 Mb 0438 048961 Perth, Western Australia * VL/VK GMH Commodore Fuse Rail that wont warp or melt ! * RB30 Skyline/Nissan/VL Milspec ignition drivers now in economy trials * Twin tyres for most sedans, trikes and motorcycle sidecars * Industrial grade PolyVinyliDeneChloride (PVDC Copolymer) in bulk, the best oxygen and water protective barrier you can find for circuit boards. Web site under construction http://niche.iinet.net.au From Steve.Ravet at arm.com Wed Nov 8 10:08:17 2006 From: Steve.Ravet at arm.com (Steve Ravet) Date: Wed, 8 Nov 2006 10:08:17 -0600 Subject: [Diy_efi] Any USB developers out there? Message-ID: > -----Original Message----- > From: diy_efi-bounces at diy-efi.org > [mailto:diy_efi-bounces at diy-efi.org] On Behalf Of Mike > Sent: Wednesday, November 08, 2006 3:48 AM > To: diy_efi at diy-efi.org > Subject: Re: [Diy_efi] Any USB developers out there? > Theres an interesting issue about USB which I've thought > clarifying somewhere without having to wade through numerous > tech docs and that is the low speed backward compatability. > In theory this would allow almost any, even low end single > chip microprocessors to read the serial stream directly in > software at around 19.2 Kbits/sec ( or thereabouts) without > the need for a dedicated hardware USB chip and handle all the > protocols leaving some processing over for the "real stuff" > it is there for in the first place. The consequence clearly > is that any other devices on that USB channel will be also > running low but as most PCs these days have 4 USB ports then > - 'what the heck'... So if this were the case then a truly > low end opportunity exists for good firmware programmers at > the low end embedded level to interface to engine > electronics. Is 19.2K the lowest with a low granularity or > could 32K, 56K etc be ok if the cpu can handle it ? Mike, I think you are talking about bit-banging the USB lines using a microcontroller's general purpose I/O lines, right? I ran across a thread about that on the piclist, which I recently joined. There were pointers to a couple software USB implementations but the summary seemed to be that adding a software implementation to the firmware already required to communicate with the host didn't leave much processing left over on the cheap uCs. A more expensive one might be able to do it, but then the incremental cost of interface hardware doesn't matter as much. --steve From HARRIS_JAMES_W at cat.com Thu Nov 9 13:02:39 2006 From: HARRIS_JAMES_W at cat.com (James W. Harris) Date: Thu, 9 Nov 2006 14:02:39 -0500 Subject: [Diy_efi] Re: small engine spark timing Message-ID: >If this Kohler is like mine (16hp K34(?) in a 310 Bobcat) the timing is >set by the point gap and the adjustment is very touchy, must be done >with the engine running as opposed to a feeler gauge. A little reduction >in timing can result in a noticeably large loss of power also. I've got a Kohler in a Cub Cadet 129 and have found Bob's comments to be right on!!!! The point cam must have a slow ramp, because a very, very small adjustment makes a difference in no-start / kickback on starting / no power / power improves as the engine warms up. A crank triggered system on this engine would be able to provide a big improvement, but who knows how much power these typically splash lubricated engines can tolerate. Could use single chip HC11, my homemade controller might be a good starting point: http://personal.myvine.com/~jhlh/ So many machines, so little time! JW From torbjorn.forsman at gengas.nu Fri Nov 10 10:46:01 2006 From: torbjorn.forsman at gengas.nu (=?ISO-8859-1?Q?Torbj=F6rn_Forsman?=) Date: Fri, 10 Nov 2006 17:46:01 +0100 Subject: [Diy_efi] Temperature/Pressure sensors In-Reply-To: <20061104223401.66990.qmail@web35711.mail.mud.yahoo.com> References: <20061104223401.66990.qmail@web35711.mail.mud.yahoo.com> Message-ID: <4554ACC9.1060709@gengas.nu> The LM335 and most other IC temperature sensors (there are also some with digital interface, for example I2C) have a reputation for bad reliability in the field, especially in severe environments as in vehicle engine compartments, heavy industry etc. There are good reasons why all mass produced engine management systems still use NTC or nickel resistance (PTC) temperature sensors instead. For the most common NTC sensors, there are just three basic types to take care of. The "Bosch" temperature sensor, also used by many other japanese and european manufacturers, has a characteristic which is to be found here: http://www.epcos.com/inf/50/db/ntc_06/LeadlessDisks__B57220__K220.pdf GM's standard sensor, used for many years on their C3 and P4 systems has this characteristic: http://www.epcos.com/inf/50/db/ntc_06/Leaded__NTC__B57962__S962.pdf Ford uses NTC temperature sensors with a resistance about 33 kohm at +25 ?C. I haven't found any good documentation on those. Characteristics for nickel PTC sensors (seldomly found, mostly on french and japanese systems) can be found here: http://www.oiml.org/publications/R/R084-e03.pdf When calculating the temperature - voltage graph, one must know the resistance of the pull-up resistor in the ECU as well as the supply voltage (almost always 5 V) and if there is any resistor in parallel to the sensor. This has to be done by reverse engineering the ECUs. Bosch typically uses either 1,0 kohm, 2,7 kohm or 2,87 kohm pull-up in their Motronic and (digital) Jetronic ECUs. Ignition ECUs (EZ) as well as the analog L-jetronic, LE-, LU- and KE- ECUs have completely unstandardized pull-up resistors. In some ECUs with 2,7 or 2,87 kohm pull-up there may be a parallel resistor. Japanse ECUs typically have 2,7 kohm pull-up, no parallel resistor. GM uses 1,0 kohm or 348 ohms pull-up, no parallel resistor. In some cases, there are two different pull-up resistors (one 348 ohms and one in the 3 kohm range) that can be switched under software control to increase the measurement range. Best regards Torbj?rn Forsman Carter Shore wrote: > Check out National Semiconductor, > LM335 yields 10mV/degree K. > Cheap, tiny, easy to interface. > > Carter > > --- Alex Garbino wrote: > > >>Hello, >> >>I'm trying to build a data acquisition system to >>monitor various >>temperatures and pressures. I've been looking at >>thermocouples, RTDs, and >>thermistors; but they have widely different >>advatnages and disadvantages. I >>was thinking of using thermistors to monitor air >>intake temperature & >>pressure (on a turbocharged car, so I would like to >>monitor atmospheric, >>pre-intercooler, and post-intercooler/manifold) as >>well as coolant temp, oil >>pressure & temp, and EGTs, both before and after the >>turbocharger. >>Thermistors seem the best choice for air intake, >>since they have a fast >>response and are cheap; however, I cannot find good >>datasheets regarding the >>linearization coefficients. >> >>Does anyone have advice on a good way to capture >>data, as well as any tips >>on the best way to mount these sensors (a modular >>system would be best, so I >>could move sensors to different positions and switch >>them in and out with >>minimum hassle)? Also, can anyone recommend a good >>source of cheap sensors? >> >>The signals will be captured via a PIC18F series' >>A/D converters/digital >>inputs, and relayed immediately onto an on-board >>computer. Please let me >>know of any resources that would be helpful! >> >>Regards, >>Alex >> >>For a more detailed discussion on what I'm trying to >>achieve, please see >>http://www.mkiiitech.com/forums/viewtopic.php?t=903 >>_______________________________________________ >>Diy_efi mailing list >>Diy_efi at diy-efi.org >>Subscribe: >>http://lists.diy-efi.org/mailman/listinfo/diy_efi >>Main WWW page: http://www.diy-efi.org/diy_efi >> > > > > > > ____________________________________________________________________________________ > Want to start your own business? Learn how on Yahoo! Small Business > (http://smallbusiness.yahoo.com) > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > From torbjorn.forsman at gengas.nu Fri Nov 10 10:53:15 2006 From: torbjorn.forsman at gengas.nu (=?ISO-8859-1?Q?Torbj=F6rn_Forsman?=) Date: Fri, 10 Nov 2006 17:53:15 +0100 Subject: [Diy_efi] Re: small engine spark timing In-Reply-To: References: Message-ID: <4554AE7B.4040105@gengas.nu> For many years, i have thought about some simple kind of ignition advance on cheap small engines. But of course it must be a very simple system, free from the "Rolls Royce syndrome". One possible way would be making a simple CDI system using the primary winding of the original flywheel magneto ignition coil for charging the capacitor (probably via an external transformer or DCDC converter). Then, two inductive pickups for triggering the thyristor, one for a late ignition timing for starting and one for an earlier fixed timing which is used when the engine is running. A good idea of how to arrange the inductive pickups can be taken from Briggs&Stratton's breakerless ignition system. As those engines usually have a high idle rpm (typically 1500-1800), the switchover should take place slightly below normal idle (perhaps 1000-1200 rpm). Best regards Torbj?rn Forsman James W. Harris wrote: >>If this Kohler is like mine (16hp K34(?) in a 310 Bobcat) the timing is >>set by the point gap and the adjustment is very touchy, must be done >>with the engine running as opposed to a feeler gauge. A little reduction >>in timing can result in a noticeably large loss of power also. > > > I've got a Kohler in a Cub Cadet 129 and have found Bob's comments to be > right on!!!! The point cam must have a slow ramp, because a very, very > small adjustment makes a difference in no-start / kickback on starting / > no power / power improves as the engine warms up. A crank triggered > system on this engine would be able to provide a big improvement, but who > knows how much power these typically splash lubricated engines can > tolerate. > > Could use single chip HC11, my homemade controller might be a good > starting point: > > http://personal.myvine.com/~jhlh/ > > So many machines, so little time! > > JW > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > From torbjorn.forsman at gengas.nu Fri Nov 10 11:01:21 2006 From: torbjorn.forsman at gengas.nu (=?ISO-8859-1?Q?Torbj=F6rn_Forsman?=) Date: Fri, 10 Nov 2006 18:01:21 +0100 Subject: [Diy_efi] Any USB developers out there? In-Reply-To: References: Message-ID: <4554B061.6060009@gengas.nu> Texas Instruments has several microcontrollers with integrated USB controllers that are popular for hobbyist projects. For example, the TUSB3410. When making high-speed or full-speed USB implementations, the circuit layout between the controller's USB pins and the connector is critical. It is also critical to follow the controller manufacturer's recommendations regarding VCC decoupling, possibly separate ground plane for the USB transceiver part of the controller and so on. Make sure that the clock oscillator runs at the correct frequency with maximum ?50 ppm error, use a newly calibrated frequency counter for the measurement. It is a good idea to design in a oscillator testpoint with a voltage divider, so the clock frequency can be measured without disturbing the oscillator. Some USB controllers have a buffered CLKOUT pin which can be used for a such measurement. Best regards Torbj?rn Forsman Steve Ravet wrote: > > > >>-----Original Message----- >>From: diy_efi-bounces at diy-efi.org >>[mailto:diy_efi-bounces at diy-efi.org] On Behalf Of Mike >>Sent: Wednesday, November 08, 2006 3:48 AM >>To: diy_efi at diy-efi.org >>Subject: Re: [Diy_efi] Any USB developers out there? >>Theres an interesting issue about USB which I've thought >>clarifying somewhere without having to wade through numerous >>tech docs and that is the low speed backward compatability. >>In theory this would allow almost any, even low end single >>chip microprocessors to read the serial stream directly in >>software at around 19.2 Kbits/sec ( or thereabouts) without >>the need for a dedicated hardware USB chip and handle all the >>protocols leaving some processing over for the "real stuff" >>it is there for in the first place. The consequence clearly >>is that any other devices on that USB channel will be also >>running low but as most PCs these days have 4 USB ports then >>- 'what the heck'... So if this were the case then a truly >>low end opportunity exists for good firmware programmers at >>the low end embedded level to interface to engine >>electronics. Is 19.2K the lowest with a low granularity or >>could 32K, 56K etc be ok if the cpu can handle it ? > > > Mike, I think you are talking about bit-banging the USB lines using a > microcontroller's general purpose I/O lines, right? I ran across a > thread about that on the piclist, which I recently joined. There were > pointers to a couple software USB implementations but the summary seemed > to be that adding a software implementation to the firmware already > required to communicate with the host didn't leave much processing left > over on the cheap uCs. A more expensive one might be able to do it, but > then the incremental cost of interface hardware doesn't matter as much. > > --steve > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > From clshore at yahoo.com Fri Nov 10 12:35:03 2006 From: clshore at yahoo.com (Carter Shore) Date: Fri, 10 Nov 2006 10:35:03 -0800 (PST) Subject: [Diy_efi] Temperature/Pressure sensors In-Reply-To: <4554ACC9.1060709@gengas.nu> Message-ID: <20061110183503.51584.qmail@web35713.mail.mud.yahoo.com> Well yeah, the LM335 specified temp range is -40 to 100 C. But ISTR the poster asked for a cheap, easy way to interface to an ADC. cheap: At under $1.00 US in singles, you can buy a bag of them, they are in effect consumables. easy: Direct 10mV/degree K. interface: 2 wires. Cheap, accurate, reliable: choose 2 Carter Shore --- Torbj?rn Forsman wrote: > The LM335 and most other IC temperature sensors > (there are also some > with digital interface, for example I2C) have a > reputation for bad > reliability in the field, especially in severe > environments as in > vehicle engine compartments, heavy industry etc. > There are good reasons > why all mass produced engine management systems > still use NTC or nickel > resistance (PTC) temperature sensors instead. > ____________________________________________________________________________________ Do you Yahoo!? Everyone is raving about the all-new Yahoo! Mail beta. http://new.mail.yahoo.com From atomic at extendwireless.net Fri Nov 10 23:24:26 2006 From: atomic at extendwireless.net (Charles Woock) Date: Fri, 10 Nov 2006 23:24:26 -0600 Subject: [Diy_efi] Need an ALDL def for $88 Message-ID: <001401c70551$a8630520$02dea8c0@AIRBRIDGE> I have downloaded several $88 ALDL .ads files... I have also edited them all... I can't get one to send data. I can get connected but won't get data. It streams error packets. I've read all I can on Thirdgen.org and have come up short. I'm pretty sure someone out there has one that works. Can you help me? If you know another good source for technical info about this stuff, links would also be appreciated. 1227727 running $88 (3.1, V6, cavalier type) Many thanks, Charles From bpatten at centurytel.net Fri Nov 10 23:40:54 2006 From: bpatten at centurytel.net (Brendan Patten) Date: Fri, 10 Nov 2006 23:40:54 -0600 Subject: [Diy_efi] Need an ALDL def for $88 In-Reply-To: <001401c70551$a8630520$02dea8c0@AIRBRIDGE> Message-ID: <000c01c70553$f7ff8110$6400a8c0@p42000> Download EFI Live v4, it will read the $88. You could also swap out the Memcal from a 91+ car and run the $A1 code. Will have to change speedo info to make it right, other then that all the same. $A1 works with FreeSCAN -----Original Message----- From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org] On Behalf Of Charles Woock Sent: Friday, November 10, 2006 11:24 PM To: 1diy_efi mailing list Subject: [Diy_efi] Need an ALDL def for $88 I have downloaded several $88 ALDL .ads files... I have also edited them all... I can't get one to send data. I can get connected but won't get data. It streams error packets. I've read all I can on Thirdgen.org and have come up short. I'm pretty sure someone out there has one that works. Can you help me? If you know another good source for technical info about this stuff, links would also be appreciated. 1227727 running $88 (3.1, V6, cavalier type) Many thanks, Charles _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From agarbino at gmail.com Sun Nov 12 22:21:46 2006 From: agarbino at gmail.com (Alex Garbino) Date: Sun, 12 Nov 2006 22:21:46 -0600 Subject: [Diy_efi] Temperature/Pressure sensors In-Reply-To: <4554ACC9.1060709@gengas.nu> References: <20061104223401.66990.qmail@web35711.mail.mud.yahoo.com> <4554ACC9.1060709@gengas.nu> Message-ID: <4cf37ad00611122021n2532944etee46984a3ab47e08@mail.gmail.com> That is excellent information! Thank you, it was exactly what I needed. Although the LM335 is relatively-speaking a lot cheaper, the absolute costs are still below the ~$20 [personal] upper limit on a sensor. They may be a good option for a more sensor-heavy application; but these automotive versions are certain to work in the environment, and I only need 4-5 sensors total. Their limitation to 100C is also too low for me to use them on a turbocharged car without worrying about cooking them... Thanks, Alex On 11/10/06, Torbj?rn Forsman wrote: > > The LM335 and most other IC temperature sensors (there are also some > with digital interface, for example I2C) have a reputation for bad > reliability in the field, especially in severe environments as in > vehicle engine compartments, heavy industry etc. There are good reasons > why all mass produced engine management systems still use NTC or nickel > resistance (PTC) temperature sensors instead. > > > > For the most common NTC sensors, there are just three basic types to > take care of. > > The "Bosch" temperature sensor, also used by many other japanese and > european manufacturers, has a characteristic which is to be found here: > http://www.epcos.com/inf/50/db/ntc_06/LeadlessDisks__B57220__K220.pdf > > GM's standard sensor, used for many years on their C3 and P4 systems has > this characteristic: > http://www.epcos.com/inf/50/db/ntc_06/Leaded__NTC__B57962__S962.pdf > > Ford uses NTC temperature sensors with a resistance about 33 kohm at +25 > ?C. I haven't found any good documentation on those. > > Characteristics for nickel PTC sensors (seldomly found, mostly on french > and japanese systems) can be found here: > http://www.oiml.org/publications/R/R084-e03.pdf > > > When calculating the temperature - voltage graph, one must know the > resistance of the pull-up resistor in the ECU as well as the supply > voltage (almost always 5 V) and if there is any resistor in parallel to > the sensor. This has to be done by reverse engineering the ECUs. > > Bosch typically uses either 1,0 kohm, 2,7 kohm or 2,87 kohm pull-up in > their Motronic and (digital) Jetronic ECUs. Ignition ECUs (EZ) as well > as the analog L-jetronic, LE-, LU- and KE- ECUs have completely > unstandardized pull-up resistors. In some ECUs with 2,7 or 2,87 kohm > pull-up there may be a parallel resistor. > > Japanse ECUs typically have 2,7 kohm pull-up, no parallel resistor. > > GM uses 1,0 kohm or 348 ohms pull-up, no parallel resistor. In some > cases, there are two different pull-up resistors (one 348 ohms and one > in the 3 kohm range) that can be switched under software control to > increase the measurement range. > > Best regards > > Torbj?rn Forsman > > > Carter Shore wrote: > > Check out National Semiconductor, > > LM335 yields 10mV/degree K. > > Cheap, tiny, easy to interface. > > > > Carter > > > > --- Alex Garbino wrote: > > > > > >>Hello, > >> > >>I'm trying to build a data acquisition system to > >>monitor various > >>temperatures and pressures. I've been looking at > >>thermocouples, RTDs, and > >>thermistors; but they have widely different > >>advatnages and disadvantages. I > >>was thinking of using thermistors to monitor air > >>intake temperature & > >>pressure (on a turbocharged car, so I would like to > >>monitor atmospheric, > >>pre-intercooler, and post-intercooler/manifold) as > >>well as coolant temp, oil > >>pressure & temp, and EGTs, both before and after the > >>turbocharger. > >>Thermistors seem the best choice for air intake, > >>since they have a fast > >>response and are cheap; however, I cannot find good > >>datasheets regarding the > >>linearization coefficients. > >> > >>Does anyone have advice on a good way to capture > >>data, as well as any tips > >>on the best way to mount these sensors (a modular > >>system would be best, so I > >>could move sensors to different positions and switch > >>them in and out with > >>minimum hassle)? Also, can anyone recommend a good > >>source of cheap sensors? > >> > >>The signals will be captured via a PIC18F series' > >>A/D converters/digital > >>inputs, and relayed immediately onto an on-board > >>computer. Please let me > >>know of any resources that would be helpful! > >> > >>Regards, > >>Alex > >> > >>For a more detailed discussion on what I'm trying to > >>achieve, please see > >>http://www.mkiiitech.com/forums/viewtopic.php?t=903 > >>_______________________________________________ > >>Diy_efi mailing list > >>Diy_efi at diy-efi.org > >>Subscribe: > >>http://lists.diy-efi.org/mailman/listinfo/diy_efi > >>Main WWW page: http://www.diy-efi.org/diy_efi > >> > > > > > > > > > > > > > ____________________________________________________________________________________ > > Want to start your own business? Learn how on Yahoo! Small Business > > (http://smallbusiness.yahoo.com) > > > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > From bigcow_610 at yahoo.com.au Mon Nov 13 19:44:20 2006 From: bigcow_610 at yahoo.com.au (Damian Long) Date: Tue, 14 Nov 2006 12:44:20 +1100 (EST) Subject: [Diy_efi] problem with ecu and injector duty Message-ID: <375129.25942.qm@web50312.mail.yahoo.com> Hi, I have a rather strange ecu. Most likely not many people have used it before. It is a Walbro Bike400. You can get some information from here www.walbro-tdd.com Since installing and running this ecu I've tuned the vehicle and found I've needed some very stupid injector opening times. At 2bar boost and 5500rpm I need 17mS opening time! Vehicle is 1600cc 4cyl turbo. The injectors are Nippon denso 16ohm 550cc/min @40psi. part no 1955000-2020. The fuel pump is a Bosch motorsport unit. 150lph @ 5bar. The pump, regulator and rail pressure all check out ok so I've discovered that its an issue with the ecu or wiring to the injectors. Basically the ecu need to send a 17mS opening time in order to get the injector to open long enough to supply fuel. The injectors are well sized for the application. Does anyone have any ideas where I should be looking for a solution to the problem? So far I have the following ideas but now sure if any are relevant. 1. ecu is designed for peak and hold injectors and this is why 2. wiring to injectors wrong way round. ie. coil polarity wrong 3. injector voltage offset table set up wrong in ecu 4. ecu is lying or is just plain cr p and I should burn it I flow tested injectors. They are ok. Any ideas? thanks Send instant messages to your online friends http://au.messenger.yahoo.com From galaxiecustom500 at sbcglobal.net Mon Nov 13 20:05:39 2006 From: galaxiecustom500 at sbcglobal.net (Jason M.) Date: Mon, 13 Nov 2006 21:05:39 -0500 Subject: [Diy_efi] problem with ecu and injector duty References: <375129.25942.qm@web50312.mail.yahoo.com> Message-ID: <001e01c70791$635f22a0$4101a8c0@BILLYBOB> Does the fuel pressure regulator compensate for boost pressure? ----- Original Message ----- From: "Damian Long" To: Sent: Monday, November 13, 2006 8:44 PM Subject: [Diy_efi] problem with ecu and injector duty > Hi, > > I have a rather strange ecu. Most likely not many people have used it > before. It is a Walbro Bike400. You can get some information from here > www.walbro-tdd.com > > Since installing and running this ecu I've tuned the vehicle and found > I've needed some very stupid injector opening times. At 2bar boost and > 5500rpm I need 17mS opening time! > Vehicle is 1600cc 4cyl turbo. > The injectors are Nippon denso 16ohm 550cc/min @40psi. part no > 1955000-2020. The fuel pump is a Bosch motorsport unit. 150lph @ 5bar. The > pump, regulator and rail pressure all check out ok so I've discovered that > its an issue with the ecu or wiring to the injectors. Basically the ecu > need to send a 17mS opening time in order to get the injector to open long > enough to supply fuel. The injectors are well sized for the application. > Does anyone have any ideas where I should be looking for a solution to > the problem? So far I have the following ideas but now sure if any are > relevant. > > 1. ecu is designed for peak and hold injectors and this is why > 2. wiring to injectors wrong way round. ie. coil polarity wrong > 3. injector voltage offset table set up wrong in ecu > 4. ecu is lying or is just plain cr p and I should burn it > > I flow tested injectors. They are ok. Any ideas? > > thanks From bobqzzi at cox.net Mon Nov 13 20:03:39 2006 From: bobqzzi at cox.net (Bobqzzi) Date: Mon, 13 Nov 2006 21:03:39 -0500 Subject: [Diy_efi] problem with ecu and injector duty In-Reply-To: <375129.25942.qm@web50312.mail.yahoo.com> Message-ID: <4.2.0.58.20061113210243.00ba5e40@pop.east.cox.net> Do you know how much power you are producing at that rpm and what the A/F ratio is? At 12:44 PM 11/14/2006 +1100, you wrote: >Hi, > > I have a rather strange ecu. Most likely not many people have used it > before. It is a Walbro Bike400. You can get some information from here > www.walbro-tdd.com > > Since installing and running this ecu I've tuned the vehicle and found > I've needed some very stupid injector opening times. At 2bar boost and > 5500rpm I need 17mS opening time! > Vehicle is 1600cc 4cyl turbo. > The injectors are Nippon denso 16ohm 550cc/min @40psi. part no > 1955000-2020. The fuel pump is a Bosch motorsport unit. 150lph @ 5bar. > The pump, regulator and rail pressure all check out ok so I've discovered > that its an issue with the ecu or wiring to the injectors. Basically the > ecu need to send a 17mS opening time in order to get the injector to open > long enough to supply fuel. The injectors are well sized for the application. > Does anyone have any ideas where I should be looking for a solution to > the problem? So far I have the following ideas but now sure if any are > relevant. > > 1. ecu is designed for peak and hold injectors and this is why > 2. wiring to injectors wrong way round. ie. coil polarity wrong > 3. injector voltage offset table set up wrong in ecu > 4. ecu is lying or is just plain cr p and I should burn it > > I flow tested injectors. They are ok. Any ideas? > > thanks > > > > Send instant messages to your online friends http://au.messenger.yahoo.com >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi From A6intruder at myo-p.com Mon Nov 13 20:07:18 2006 From: A6intruder at myo-p.com (Daniel Nicoson) Date: Mon, 13 Nov 2006 21:07:18 -0500 Subject: [Diy_efi] problem with ecu and injector duty In-Reply-To: <001e01c70791$635f22a0$4101a8c0@BILLYBOB> Message-ID: How does it run? 17ms at 5500 RPM is a pretty high duty cycle but possibly you are just at the upper end of your injector capabilities? If it is running well at 2 bar boost it sounds like it must be fun. What would you expect the PW to be at this power level? Dan Nicoson -----Original Message----- From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org]On Behalf Of Jason M. Sent: Monday, November 13, 2006 9:06 PM To: diy_efi at diy-efi.org Subject: Re: [Diy_efi] problem with ecu and injector duty Does the fuel pressure regulator compensate for boost pressure? ----- Original Message ----- From: "Damian Long" To: Sent: Monday, November 13, 2006 8:44 PM Subject: [Diy_efi] problem with ecu and injector duty > Hi, > > I have a rather strange ecu. Most likely not many people have used it > before. It is a Walbro Bike400. You can get some information from here > www.walbro-tdd.com > > Since installing and running this ecu I've tuned the vehicle and found > I've needed some very stupid injector opening times. At 2bar boost and > 5500rpm I need 17mS opening time! > Vehicle is 1600cc 4cyl turbo. > The injectors are Nippon denso 16ohm 550cc/min @40psi. part no > 1955000-2020. The fuel pump is a Bosch motorsport unit. 150lph @ 5bar. The > pump, regulator and rail pressure all check out ok so I've discovered that > its an issue with the ecu or wiring to the injectors. Basically the ecu > need to send a 17mS opening time in order to get the injector to open long > enough to supply fuel. The injectors are well sized for the application. > Does anyone have any ideas where I should be looking for a solution to > the problem? So far I have the following ideas but now sure if any are > relevant. > > 1. ecu is designed for peak and hold injectors and this is why > 2. wiring to injectors wrong way round. ie. coil polarity wrong > 3. injector voltage offset table set up wrong in ecu > 4. ecu is lying or is just plain cr p and I should burn it > > I flow tested injectors. They are ok. Any ideas? > > thanks _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From turbotuneusltd at triad.rr.com Mon Nov 13 20:59:47 2006 From: turbotuneusltd at triad.rr.com (Mark Riley) Date: Mon, 13 Nov 2006 21:59:47 -0500 Subject: [Diy_efi] problem with ecu and injector duty In-Reply-To: <375129.25942.qm@web50312.mail.yahoo.com> Message-ID: <000c01c70798$f1f16120$6401a8c0@marke4979cvtme> I would hook up a fuel pressure guage and see that the fuel pressure does indeed rise 1 for 1 with the boost level. I would suspect that perhaps the Pump is not keeping up at the upper pressure levels. If the guage shows any fluctuation at over 10 psi boost or does not make the correct pressure rise all the way to max boost, the pump is not capable. Mark Riley -----Original Message----- From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org] On Behalf Of Damian Long Sent: Monday, November 13, 2006 8:44 PM To: diy_efi at diy-efi.org Subject: [Diy_efi] problem with ecu and injector duty Hi, I have a rather strange ecu. Most likely not many people have used it before. It is a Walbro Bike400. You can get some information from here www.walbro-tdd.com Since installing and running this ecu I've tuned the vehicle and found I've needed some very stupid injector opening times. At 2bar boost and 5500rpm I need 17mS opening time! Vehicle is 1600cc 4cyl turbo. The injectors are Nippon denso 16ohm 550cc/min @40psi. part no 1955000-2020. The fuel pump is a Bosch motorsport unit. 150lph @ 5bar. The pump, regulator and rail pressure all check out ok so I've discovered that its an issue with the ecu or wiring to the injectors. Basically the ecu need to send a 17mS opening time in order to get the injector to open long enough to supply fuel. The injectors are well sized for the application. Does anyone have any ideas where I should be looking for a solution to the problem? So far I have the following ideas but now sure if any are relevant. 1. ecu is designed for peak and hold injectors and this is why 2. wiring to injectors wrong way round. ie. coil polarity wrong 3. injector voltage offset table set up wrong in ecu 4. ecu is lying or is just plain cr p and I should burn it I flow tested injectors. They are ok. Any ideas? thanks Send instant messages to your online friends http://au.messenger.yahoo.com _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From clshore at yahoo.com Tue Nov 14 10:04:51 2006 From: clshore at yahoo.com (Carter Shore) Date: Tue, 14 Nov 2006 08:04:51 -0800 (PST) Subject: [Diy_efi] problem with ecu and injector duty In-Reply-To: <000c01c70798$f1f16120$6401a8c0@marke4979cvtme> Message-ID: <20061114160451.76081.qmail@web35706.mail.mud.yahoo.com> I have not looked at the link yet, but are you sure that the ECU is sequential, rather than batch? The injector pulsewidth/duty cycle only makes sense if you know what the underlying pulse frequency is, ie what's the dead time? --- Mark Riley wrote: > I would hook up a fuel pressure guage and see that > the fuel pressure does > indeed rise 1 for 1 with the boost level. I would > suspect that perhaps the > Pump is not keeping up at the upper pressure levels. > If the guage shows any > fluctuation at over 10 psi boost or does not make > the correct pressure rise > all the way to max boost, the pump is not capable. > > Mark Riley > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org > [mailto:diy_efi-bounces at diy-efi.org] On > Behalf Of Damian Long > Sent: Monday, November 13, 2006 8:44 PM > To: diy_efi at diy-efi.org > Subject: [Diy_efi] problem with ecu and injector > duty > > Hi, > > I have a rather strange ecu. Most likely not many > people have used it > before. It is a Walbro Bike400. You can get some > information from here > www.walbro-tdd.com > > Since installing and running this ecu I've tuned > the vehicle and found > I've needed some very stupid injector opening times. > At 2bar boost and > 5500rpm I need 17mS opening time! > Vehicle is 1600cc 4cyl turbo. > The injectors are Nippon denso 16ohm 550cc/min > @40psi. part no > 1955000-2020. The fuel pump is a Bosch motorsport > unit. 150lph @ 5bar. The > pump, regulator and rail pressure all check out ok > so I've discovered that > its an issue with the ecu or wiring to the > injectors. Basically the ecu need > to send a 17mS opening time in order to get the > injector to open long enough > to supply fuel. The injectors are well sized for the > application. > Does anyone have any ideas where I should be > looking for a solution to the > problem? So far I have the following ideas but now > sure if any are relevant. > > 1. ecu is designed for peak and hold injectors and > this is why > 2. wiring to injectors wrong way round. ie. coil > polarity wrong > 3. injector voltage offset table set up wrong in > ecu > 4. ecu is lying or is just plain cr p and I should > burn it > > I flow tested injectors. They are ok. Any ideas? > > thanks > > > > Send instant messages to your online friends > http://au.messenger.yahoo.com > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > ____________________________________________________________________________________ Yahoo! Music Unlimited Access over 1 million songs. http://music.yahoo.com/unlimited From A6intruder at myo-p.com Tue Nov 14 10:29:37 2006 From: A6intruder at myo-p.com (Daniel Nicoson) Date: Tue, 14 Nov 2006 11:29:37 -0500 Subject: [Diy_efi] problem with ecu and injector duty In-Reply-To: <20061114160451.76081.qmail@web35706.mail.mud.yahoo.com> Message-ID: At 550 RPM on a four cycle engine he has just slightly over 20ms available (6000 RPM a PW=20ms is 100% duty cycle). Dan Nicoson -----Original Message----- From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org]On Behalf Of Carter Shore Sent: Tuesday, November 14, 2006 11:05 AM To: diy_efi at diy-efi.org Subject: RE: [Diy_efi] problem with ecu and injector duty I have not looked at the link yet, but are you sure that the ECU is sequential, rather than batch? The injector pulsewidth/duty cycle only makes sense if you know what the underlying pulse frequency is, ie what's the dead time? --- Mark Riley wrote: > I would hook up a fuel pressure guage and see that > the fuel pressure does > indeed rise 1 for 1 with the boost level. I would > suspect that perhaps the > Pump is not keeping up at the upper pressure levels. > If the guage shows any > fluctuation at over 10 psi boost or does not make > the correct pressure rise > all the way to max boost, the pump is not capable. > > Mark Riley > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org > [mailto:diy_efi-bounces at diy-efi.org] On > Behalf Of Damian Long > Sent: Monday, November 13, 2006 8:44 PM > To: diy_efi at diy-efi.org > Subject: [Diy_efi] problem with ecu and injector > duty > > Hi, > > I have a rather strange ecu. Most likely not many > people have used it > before. It is a Walbro Bike400. You can get some > information from here > www.walbro-tdd.com > > Since installing and running this ecu I've tuned > the vehicle and found > I've needed some very stupid injector opening times. > At 2bar boost and > 5500rpm I need 17mS opening time! > Vehicle is 1600cc 4cyl turbo. > The injectors are Nippon denso 16ohm 550cc/min > @40psi. part no > 1955000-2020. The fuel pump is a Bosch motorsport > unit. 150lph @ 5bar. The > pump, regulator and rail pressure all check out ok > so I've discovered that > its an issue with the ecu or wiring to the > injectors. Basically the ecu need > to send a 17mS opening time in order to get the > injector to open long enough > to supply fuel. The injectors are well sized for the > application. > Does anyone have any ideas where I should be > looking for a solution to the > problem? So far I have the following ideas but now > sure if any are relevant. > > 1. ecu is designed for peak and hold injectors and > this is why > 2. wiring to injectors wrong way round. ie. coil > polarity wrong > 3. injector voltage offset table set up wrong in > ecu > 4. ecu is lying or is just plain cr p and I should > burn it > > I flow tested injectors. They are ok. Any ideas? > > thanks > > > > Send instant messages to your online friends > http://au.messenger.yahoo.com > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > ____________________________________________________________________________ ________ Yahoo! Music Unlimited Access over 1 million songs. http://music.yahoo.com/unlimited _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From clshore at yahoo.com Tue Nov 14 12:01:39 2006 From: clshore at yahoo.com (Carter Shore) Date: Tue, 14 Nov 2006 10:01:39 -0800 (PST) Subject: [Diy_efi] problem with ecu and injector duty In-Reply-To: Message-ID: <20061114180139.44917.qmail@web35712.mail.mud.yahoo.com> Yes, that's exactly the point of my post; Duty cycle is ratio of On-time to Off-time. If the injectors are not triggered synchronously with the crankshaft, and all you know is the On-time (17 mS) then either the pulse *frequency* or Off-Time must be known in order to calculate the duty cycle. Some batch-fire schemes are asynchronous with the crankshaft, but it doesn't appear to me that this is one of them, after examining the site. Carter Shore --- Daniel Nicoson wrote: > At 550 RPM on a four cycle engine he has just > slightly over 20ms available > (6000 RPM a PW=20ms is 100% duty cycle). > > Dan Nicoson > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org > [mailto:diy_efi-bounces at diy-efi.org]On > Behalf Of Carter Shore > Sent: Tuesday, November 14, 2006 11:05 AM > To: diy_efi at diy-efi.org > Subject: RE: [Diy_efi] problem with ecu and injector > duty > > I have not looked at the link yet, but are you sure > that the ECU is sequential, rather than batch? > The injector pulsewidth/duty cycle only makes sense > if > you know what the underlying pulse frequency is, ie > what's the dead time? > > --- Mark Riley wrote: > > > I would hook up a fuel pressure guage and see that > > the fuel pressure does > > indeed rise 1 for 1 with the boost level. I would > > suspect that perhaps the > > Pump is not keeping up at the upper pressure > levels. > > If the guage shows any > > fluctuation at over 10 psi boost or does not make > > the correct pressure rise > > all the way to max boost, the pump is not capable. > > > > Mark Riley > > > > -----Original Message----- > > From: diy_efi-bounces at diy-efi.org > > [mailto:diy_efi-bounces at diy-efi.org] On > > Behalf Of Damian Long > > Sent: Monday, November 13, 2006 8:44 PM > > To: diy_efi at diy-efi.org > > Subject: [Diy_efi] problem with ecu and injector > > duty > > > > Hi, > > > > I have a rather strange ecu. Most likely not > many > > people have used it > > before. It is a Walbro Bike400. You can get some > > information from here > > www.walbro-tdd.com > > > > Since installing and running this ecu I've tuned > > the vehicle and found > > I've needed some very stupid injector opening > times. > > At 2bar boost and > > 5500rpm I need 17mS opening time! > > Vehicle is 1600cc 4cyl turbo. > > The injectors are Nippon denso 16ohm 550cc/min > > @40psi. part no > > 1955000-2020. The fuel pump is a Bosch motorsport > > unit. 150lph @ 5bar. The > > pump, regulator and rail pressure all check out ok > > so I've discovered that > > its an issue with the ecu or wiring to the > > injectors. Basically the ecu need > > to send a 17mS opening time in order to get the > > injector to open long enough > > to supply fuel. The injectors are well sized for > the > > application. > > Does anyone have any ideas where I should be > > looking for a solution to the > > problem? So far I have the following ideas but now > > sure if any are relevant. > > > > 1. ecu is designed for peak and hold injectors > and > > this is why > > 2. wiring to injectors wrong way round. ie. coil > > polarity wrong > > 3. injector voltage offset table set up wrong in > > ecu > > 4. ecu is lying or is just plain cr p and I > should > > burn it > > > > I flow tested injectors. They are ok. Any ideas? > > > > thanks > > > > > > > > Send instant messages to your online friends > > http://au.messenger.yahoo.com > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > > ____________________________________________________________________________ > ________ > Yahoo! Music Unlimited > Access over 1 million songs. > http://music.yahoo.com/unlimited > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > ____________________________________________________________________________________ Cheap talk? Check out Yahoo! Messenger's low PC-to-Phone call rates. http://voice.yahoo.com From A6intruder at myo-p.com Tue Nov 14 12:32:54 2006 From: A6intruder at myo-p.com (Daniel Nicoson) Date: Tue, 14 Nov 2006 13:32:54 -0500 Subject: [Diy_efi] problem with ecu and injector duty In-Reply-To: <20061114180139.44917.qmail@web35712.mail.mud.yahoo.com> Message-ID: Good point. I made an ASSumption that the injectors were timed to the crankshaft somehow. That's the problem with ASSumptions... I would also note that the original poster has not responded back to any of the responses. Must be busy. I'm betting he could get some help if he did. Later, Dan Nicoson -----Original Message----- From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org]On Behalf Of Carter Shore Sent: Tuesday, November 14, 2006 1:02 PM To: diy_efi at diy-efi.org Subject: RE: [Diy_efi] problem with ecu and injector duty Yes, that's exactly the point of my post; Duty cycle is ratio of On-time to Off-time. If the injectors are not triggered synchronously with the crankshaft, and all you know is the On-time (17 mS) then either the pulse *frequency* or Off-Time must be known in order to calculate the duty cycle. Some batch-fire schemes are asynchronous with the crankshaft, but it doesn't appear to me that this is one of them, after examining the site. Carter Shore --- Daniel Nicoson wrote: > At 550 RPM on a four cycle engine he has just > slightly over 20ms available > (6000 RPM a PW=20ms is 100% duty cycle). > > Dan Nicoson > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org > [mailto:diy_efi-bounces at diy-efi.org]On > Behalf Of Carter Shore > Sent: Tuesday, November 14, 2006 11:05 AM > To: diy_efi at diy-efi.org > Subject: RE: [Diy_efi] problem with ecu and injector > duty > > I have not looked at the link yet, but are you sure > that the ECU is sequential, rather than batch? > The injector pulsewidth/duty cycle only makes sense > if > you know what the underlying pulse frequency is, ie > what's the dead time? > > --- Mark Riley wrote: > > > I would hook up a fuel pressure guage and see that > > the fuel pressure does > > indeed rise 1 for 1 with the boost level. I would > > suspect that perhaps the > > Pump is not keeping up at the upper pressure > levels. > > If the guage shows any > > fluctuation at over 10 psi boost or does not make > > the correct pressure rise > > all the way to max boost, the pump is not capable. > > > > Mark Riley > > > > -----Original Message----- > > From: diy_efi-bounces at diy-efi.org > > [mailto:diy_efi-bounces at diy-efi.org] On > > Behalf Of Damian Long > > Sent: Monday, November 13, 2006 8:44 PM > > To: diy_efi at diy-efi.org > > Subject: [Diy_efi] problem with ecu and injector > > duty > > > > Hi, > > > > I have a rather strange ecu. Most likely not > many > > people have used it > > before. It is a Walbro Bike400. You can get some > > information from here > > www.walbro-tdd.com > > > > Since installing and running this ecu I've tuned > > the vehicle and found > > I've needed some very stupid injector opening > times. > > At 2bar boost and > > 5500rpm I need 17mS opening time! > > Vehicle is 1600cc 4cyl turbo. > > The injectors are Nippon denso 16ohm 550cc/min > > @40psi. part no > > 1955000-2020. The fuel pump is a Bosch motorsport > > unit. 150lph @ 5bar. The > > pump, regulator and rail pressure all check out ok > > so I've discovered that > > its an issue with the ecu or wiring to the > > injectors. Basically the ecu need > > to send a 17mS opening time in order to get the > > injector to open long enough > > to supply fuel. The injectors are well sized for > the > > application. > > Does anyone have any ideas where I should be > > looking for a solution to the > > problem? So far I have the following ideas but now > > sure if any are relevant. > > > > 1. ecu is designed for peak and hold injectors > and > > this is why > > 2. wiring to injectors wrong way round. ie. coil > > polarity wrong > > 3. injector voltage offset table set up wrong in > > ecu > > 4. ecu is lying or is just plain cr p and I > should > > burn it > > > > I flow tested injectors. They are ok. Any ideas? > > > > thanks > > > > > > > > Send instant messages to your online friends > > http://au.messenger.yahoo.com > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > > ____________________________________________________________________________ > ________ > Yahoo! Music Unlimited > Access over 1 million songs. > http://music.yahoo.com/unlimited > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > ____________________________________________________________________________ ________ Cheap talk? Check out Yahoo! Messenger's low PC-to-Phone call rates. http://voice.yahoo.com _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From BNRVL at aol.com Wed Nov 15 14:37:15 2006 From: BNRVL at aol.com (BNRVL at aol.com) Date: Wed, 15 Nov 2006 15:37:15 EST Subject: [Diy_efi] Converting from Carburation to TBI Message-ID: Hello Scott , I am seeking info to convert to TBI from a salvage or donor vehicle. My 1933 Dodge Pick-up has a 69 Corvette 350 CI engine , with an Aluminum factory intake and a 4 Bbl Carter Carb . , Sig Erson cam , number unknown , Duster 2:46:1 rear end , 15" wheels . I do not think this set up will pull an Overdrive trans., but should deliver decent Gas Mileage after the conversion . The 700R 4 , of course can be added later . Is this a do-able project ? Thank you Bob Norville From bigcow_610 at yahoo.com.au Thu Nov 16 04:40:25 2006 From: bigcow_610 at yahoo.com.au (Damian Long) Date: Thu, 16 Nov 2006 21:40:25 +1100 (EST) Subject: [Diy_efi] RE: problem with ecu and injector duty Message-ID: <743110.5383.qm@web50315.mail.yahoo.com> I've checked the rail pressure. It rises steady at 1 to 1 with manifold pressure right up to 2bar. afr sits nicely at 12:1 but I don't want to push the car past here to see what happens to afr past 5500rpm. The injectors are sequential and wired to suit including the ecu. Putting out approx 150kW at 4 wheels. Yes its a lot of fun to drive. The problem definetly lies with the ecu's injector driver, software or something like this. I will put a cro on the injector as soon as I have the engine back up and running to have a look at the dead time. Had a little mishap with the crank angle sensor that cost me an engine so its being rebuilt. Just don't want any more issues when I have it back together. Yes, that's exactly the point of my post; Duty cycle is ratio of On-time to Off-time. If the injectors are not triggered synchronously with the crankshaft, and all you know is the On-time (17 mS) then either the pulse *frequency* or Off-Time must be known in order to calculate the duty cycle. Some batch-fire schemes are asynchronous with the crankshaft, but it doesn't appear to me that this is one of them, after examining the site. Carter Shore --- Daniel Nicoson wrote: > At 550 RPM on a four cycle engine he has just > slightly over 20ms available > (6000 RPM a PW=20ms is 100% duty cycle). > > Dan Nicoson > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org > [mailto:diy_efi-bounces at diy-efi.org]On > Behalf Of Carter Shore > Sent: Tuesday, November 14, 2006 11:05 AM > To: diy_efi at diy-efi.org > Subject: RE: [Diy_efi] problem with ecu and injector > duty > > I have not looked at the link yet, but are you sure > that the ECU is sequential, rather than batch? > The injector pulsewidth/duty cycle only makes sense > if > you know what the underlying pulse frequency is, ie > what's the dead time? > > --- Mark Riley wrote: > > > I would hook up a fuel pressure guage and see that > > the fuel pressure does > > indeed rise 1 for 1 with the boost level. I would > > suspect that perhaps the > > Pump is not keeping up at the upper pressure > levels. > > If the guage shows any > > fluctuation at over 10 psi boost or does not make > > the correct pressure rise > > all the way to max boost, the pump is not capable. > > > > Mark Riley > > > > -----Original Message----- > > From: diy_efi-bounces at diy-efi.org > > [mailto:diy_efi-bounces at diy-efi.org] On > > Behalf Of Damian Long > > Sent: Monday, November 13, 2006 8:44 PM > > To: diy_efi at diy-efi.org > > Subject: [Diy_efi] problem with ecu and injector > > duty > > > > Hi, > > > > I have a rather strange ecu. Most likely not > many > > people have used it > > before. It is a Walbro Bike400. You can get some > > information from here > > www.walbro-tdd.com > > > > Since installing and running this ecu I've tuned > > the vehicle and found > > I've needed some very stupid injector opening > times. > > At 2bar boost and > > 5500rpm I need 17mS opening time! > > Vehicle is 1600cc 4cyl turbo. > > The injectors are Nippon denso 16ohm 550cc/min > > @40psi. part no > > 1955000-2020. The fuel pump is a Bosch motorsport > > unit. 150lph @ 5bar. The > > pump, regulator and rail pressure all check out ok > > so I've discovered that > > its an issue with the ecu or wiring to the > > injectors. Basically the ecu need > > to send a 17mS opening time in order to get the > > injector to open long enough > > to supply fuel. The injectors are well sized for > the > > application. > > Does anyone have any ideas where I should be > > looking for a solution to the > > problem? So far I have the following ideas but now > > sure if any are relevant. > > > > 1. ecu is designed for peak and hold injectors > and > > this is why > > 2. wiring to injectors wrong way round. ie. coil > > polarity wrong > > 3. injector voltage offset table set up wrong in > > ecu > > 4. ecu is lying or is just plain cr p and I > should > > burn it > > > > I flow tested injectors. They are ok. Any ideas? > > > > thanks > > > > > > > > Send instant messages to your online friends > > http://au.messenger.yahoo.com > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > > ____________________________________________________________________________ > ________ > Yahoo! Music Unlimited > Access over 1 million songs. > http://music.yahoo.com/unlimited > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > ____________________________________________________________________________________ Cheap talk? Check out Yahoo! Messenger's low PC-to-Phone call rates. http://voice.yahoo.com ------------------------------ Message: 2 Date: Tue, 14 Nov 2006 13:32:54 -0500 From: "Daniel Nicoson" Subject: RE: [Diy_efi] problem with ecu and injector duty To: Message-ID: Content-Type: text/plain; charset="iso-8859-1" Good point. I made an ASSumption that the injectors were timed to the crankshaft somehow. That's the problem with ASSumptions... I would also note that the original poster has not responded back to any of the responses. Must be busy. I'm betting he could get some help if he did. Later, Dan Nicoson -----Original Message----- From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org]On Behalf Of Carter Shore Sent: Tuesday, November 14, 2006 1:02 PM To: diy_efi at diy-efi.org Subject: RE: [Diy_efi] problem with ecu and injector duty Yes, that's exactly the point of my post; Duty cycle is ratio of On-time to Off-time. If the injectors are not triggered synchronously with the crankshaft, and all you know is the On-time (17 mS) then either the pulse *frequency* or Off-Time must be known in order to calculate the duty cycle. Some batch-fire schemes are asynchronous with the crankshaft, but it doesn't appear to me that this is one of them, after examining the site. Carter Shore --- Daniel Nicoson wrote: > At 550 RPM on a four cycle engine he has just > slightly over 20ms available > (6000 RPM a PW=20ms is 100% duty cycle). > > Dan Nicoson > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org > [mailto:diy_efi-bounces at diy-efi.org]On > Behalf Of Carter Shore > Sent: Tuesday, November 14, 2006 11:05 AM > To: diy_efi at diy-efi.org > Subject: RE: [Diy_efi] problem with ecu and injector > duty > > I have not looked at the link yet, but are you sure > that the ECU is sequential, rather than batch? > The injector pulsewidth/duty cycle only makes sense > if > you know what the underlying pulse frequency is, ie > what's the dead time? > > --- Mark Riley wrote: > > > I would hook up a fuel pressure guage and see that > > the fuel pressure does > > indeed rise 1 for 1 with the boost level. I would > > suspect that perhaps the > > Pump is not keeping up at the upper pressure > levels. > > If the guage shows any > > fluctuation at over 10 psi boost or does not make > > the correct pressure rise > > all the way to max boost, the pump is not capable. > > > > Mark Riley > > > > -----Original Message----- > > From: diy_efi-bounces at diy-efi.org > > [mailto:diy_efi-bounces at diy-efi.org] On > > Behalf Of Damian Long > > Sent: Monday, November 13, 2006 8:44 PM > > To: diy_efi at diy-efi.org > > Subject: [Diy_efi] problem with ecu and injector > > duty > > > > Hi, > > > > I have a rather strange ecu. Most likely not > many > > people have used it > > before. It is a Walbro Bike400. You can get some > > information from here > > www.walbro-tdd.com > > > > Since installing and running this ecu I've tuned > > the vehicle and found > > I've needed some very stupid injector opening > times. > > At 2bar boost and > > 5500rpm I need 17mS opening time! > > Vehicle is 1600cc 4cyl turbo. > > The injectors are Nippon denso 16ohm 550cc/min > > @40psi. part no > > 1955000-2020. The fuel pump is a Bosch motorsport > > unit. 150lph @ 5bar. The > > pump, regulator and rail pressure all check out ok > > so I've discovered that > > its an issue with the ecu or wiring to the > > injectors. Basically the ecu need > > to send a 17mS opening time in order to get the > > injector to open long enough > > to supply fuel. The injectors are well sized for > the > > application. > > Does anyone have any ideas where I should be > > looking for a solution to the > > problem? So far I have the following ideas but now > > sure if any are relevant. > > > > 1. ecu is designed for peak and hold injectors > and > > this is why > > 2. wiring to injectors wrong way round. ie. coil > > polarity wrong > > 3. injector voltage offset table set up wrong in > > ecu > > 4. ecu is lying or is just plain cr p and I > should > > burn it > > > > I flow tested injectors. They are ok. Any ideas? > > > > thanks > > > > > > > > Send instant messages to your online friends > > http://au.messenger.yahoo.com > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > > ____________________________________________________________________________ > ________ > Yahoo! Music Unlimited > Access over 1 million songs. > http://music.yahoo.com/unlimited > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > ____________________________________________________________________________ ________ Cheap talk? Check out Yahoo! Messenger's low PC-to-Phone call rates. http://voice.yahoo.com _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi ------------------------------ _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org http://lists.diy-efi.org/mailman/listinfo/diy_efi End of Diy_efi Digest, Vol 21, Issue 11 *************************************** Send instant messages to your online friends http://au.messenger.yahoo.com From efi at dyakron.com Thu Nov 16 07:09:07 2006 From: efi at dyakron.com (Mike V) Date: Thu, 16 Nov 2006 08:09:07 -0500 Subject: [Diy_efi] Converting from Carburation to TBI In-Reply-To: Message-ID: <5.1.0.14.0.20061116080406.0354ebf0@dyakron.com> Sure! The first thing I thought of was "how rowdy is the cam?" You say you don't know the number, but is it an RV type cam, or does it idle like a NHRA SuperStock? . There are probably members here that can assist more, but speed-density systems give me fits when the cam has lots of overlap. - MV At 03:37 PM 11/15/2006 -0500, you wrote: >Hello Scott , I am seeking info to convert to TBI from a salvage or donor >vehicle. > > My 1933 Dodge Pick-up has a 69 Corvette 350 CI engine , with an Aluminum >factory intake and a 4 Bbl Carter Carb . , Sig Erson cam , number unknown , >Duster 2:46:1 rear end , 15" wheels . > I do not think this set up will pull an Overdrive trans., but should > deliver >decent Gas Mileage after the conversion . The 700R 4 , of course can be >added later . > > Is this a do-able project ? From espresso_doppio at yahoo.com Thu Nov 16 08:50:46 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Thu, 16 Nov 2006 06:50:46 -0800 (PST) Subject: [Diy_efi] Converting from Carburation to TBI In-Reply-To: <5.1.0.14.0.20061116080406.0354ebf0@dyakron.com> Message-ID: <20061116145046.91600.qmail@web32201.mail.mud.yahoo.com> --- Mike V wrote: > speed-density systems give me fits when the cam has > lots of overlap. Motorcycles do things backwards to how cars do; they run speed density at idle and snall throttle openings, and alpha-n at larger throttle openings. In this way they can get more precise information about small changes in throttle angle or load without using a faster processor (with a plenum between the throttle and the intake valves, there's a lot less issue in needing fast and extremely accurate response to what on a car would be a fairly small change). They do this in one of two ways, or sometimes a combination; restrictors and longish tubing for the MAP sensor, and sampling MAP shortly after the intake valve opens (which takes care of any "confusion" and bouncing signal due to reversion). Either of these could be a help if there was an issue with speed density and lumpy cams... | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Sponsored Link Mortgage rates near 39yr lows. $310k for $999/mo. Calculate new payment! www.LowerMyBills.com/lre From A6intruder at myo-p.com Thu Nov 16 09:41:01 2006 From: A6intruder at myo-p.com (Daniel Nicoson) Date: Thu, 16 Nov 2006 10:41:01 -0500 Subject: [Diy_efi] RE: problem with ecu and injector duty In-Reply-To: <743110.5383.qm@web50315.mail.yahoo.com> Message-ID: Damian, It sounds like everything is working fine. Your AFR is coming out in an OK range. What was your target AFR? I would say if you are planning to go to higher boost with the new engine you will need larger injectors. Right now you are at about the limit of those injectors. Using your data point 17ms at 5500 RPM, you have about a 78% duty cycle. Normally the "rule of thumb" is not to exceed about 80% duty cycle. Good luck with the project. Dan Nicoson -----Original Message----- From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org]On Behalf Of Damian Long Sent: Thursday, November 16, 2006 5:40 AM To: diy_efi at diy-efi.org Subject: [Diy_efi] RE: problem with ecu and injector duty I've checked the rail pressure. It rises steady at 1 to 1 with manifold pressure right up to 2bar. afr sits nicely at 12:1 but I don't want to push the car past here to see what happens to afr past 5500rpm. The injectors are sequential and wired to suit including the ecu. Putting out approx 150kW at 4 wheels. Yes its a lot of fun to drive. The problem definetly lies with the ecu's injector driver, software or something like this. I will put a cro on the injector as soon as I have the engine back up and running to have a look at the dead time. Had a little mishap with the crank angle sensor that cost me an engine so its being rebuilt. Just don't want any more issues when I have it back together. Yes, that's exactly the point of my post; Duty cycle is ratio of On-time to Off-time. If the injectors are not triggered synchronously with the crankshaft, and all you know is the On-time (17 mS) then either the pulse *frequency* or Off-Time must be known in order to calculate the duty cycle. Some batch-fire schemes are asynchronous with the crankshaft, but it doesn't appear to me that this is one of them, after examining the site. Carter Shore --- Daniel Nicoson wrote: > At 550 RPM on a four cycle engine he has just > slightly over 20ms available > (6000 RPM a PW=20ms is 100% duty cycle). > > Dan Nicoson > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org > [mailto:diy_efi-bounces at diy-efi.org]On > Behalf Of Carter Shore > Sent: Tuesday, November 14, 2006 11:05 AM > To: diy_efi at diy-efi.org > Subject: RE: [Diy_efi] problem with ecu and injector > duty > > I have not looked at the link yet, but are you sure > that the ECU is sequential, rather than batch? > The injector pulsewidth/duty cycle only makes sense > if > you know what the underlying pulse frequency is, ie > what's the dead time? > > --- Mark Riley wrote: > > > I would hook up a fuel pressure guage and see that > > the fuel pressure does > > indeed rise 1 for 1 with the boost level. I would > > suspect that perhaps the > > Pump is not keeping up at the upper pressure > levels. > > If the guage shows any > > fluctuation at over 10 psi boost or does not make > > the correct pressure rise > > all the way to max boost, the pump is not capable. > > > > Mark Riley > > > > -----Original Message----- > > From: diy_efi-bounces at diy-efi.org > > [mailto:diy_efi-bounces at diy-efi.org] On > > Behalf Of Damian Long > > Sent: Monday, November 13, 2006 8:44 PM > > To: diy_efi at diy-efi.org > > Subject: [Diy_efi] problem with ecu and injector > > duty > > > > Hi, > > > > I have a rather strange ecu. Most likely not > many > > people have used it > > before. It is a Walbro Bike400. You can get some > > information from here > > www.walbro-tdd.com > > > > Since installing and running this ecu I've tuned > > the vehicle and found > > I've needed some very stupid injector opening > times. > > At 2bar boost and > > 5500rpm I need 17mS opening time! > > Vehicle is 1600cc 4cyl turbo. > > The injectors are Nippon denso 16ohm 550cc/min > > @40psi. part no > > 1955000-2020. The fuel pump is a Bosch motorsport > > unit. 150lph @ 5bar. The > > pump, regulator and rail pressure all check out ok > > so I've discovered that > > its an issue with the ecu or wiring to the > > injectors. Basically the ecu need > > to send a 17mS opening time in order to get the > > injector to open long enough > > to supply fuel. The injectors are well sized for > the > > application. > > Does anyone have any ideas where I should be > > looking for a solution to the > > problem? So far I have the following ideas but now > > sure if any are relevant. > > > > 1. ecu is designed for peak and hold injectors > and > > this is why > > 2. wiring to injectors wrong way round. ie. coil > > polarity wrong > > 3. injector voltage offset table set up wrong in > > ecu > > 4. ecu is lying or is just plain cr p and I > should > > burn it > > > > I flow tested injectors. They are ok. Any ideas? > > > > thanks > > > > > > > > Send instant messages to your online friends > > http://au.messenger.yahoo.com > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > > ____________________________________________________________________________ > ________ > Yahoo! Music Unlimited > Access over 1 million songs. > http://music.yahoo.com/unlimited > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > ____________________________________________________________________________ ________ Cheap talk? Check out Yahoo! Messenger's low PC-to-Phone call rates. http://voice.yahoo.com ------------------------------ Message: 2 Date: Tue, 14 Nov 2006 13:32:54 -0500 From: "Daniel Nicoson" Subject: RE: [Diy_efi] problem with ecu and injector duty To: Message-ID: Content-Type: text/plain; charset="iso-8859-1" Good point. I made an ASSumption that the injectors were timed to the crankshaft somehow. That's the problem with ASSumptions... I would also note that the original poster has not responded back to any of the responses. Must be busy. I'm betting he could get some help if he did. Later, Dan Nicoson -----Original Message----- From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org]On Behalf Of Carter Shore Sent: Tuesday, November 14, 2006 1:02 PM To: diy_efi at diy-efi.org Subject: RE: [Diy_efi] problem with ecu and injector duty Yes, that's exactly the point of my post; Duty cycle is ratio of On-time to Off-time. If the injectors are not triggered synchronously with the crankshaft, and all you know is the On-time (17 mS) then either the pulse *frequency* or Off-Time must be known in order to calculate the duty cycle. Some batch-fire schemes are asynchronous with the crankshaft, but it doesn't appear to me that this is one of them, after examining the site. Carter Shore --- Daniel Nicoson wrote: > At 550 RPM on a four cycle engine he has just > slightly over 20ms available > (6000 RPM a PW=20ms is 100% duty cycle). > > Dan Nicoson > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org > [mailto:diy_efi-bounces at diy-efi.org]On > Behalf Of Carter Shore > Sent: Tuesday, November 14, 2006 11:05 AM > To: diy_efi at diy-efi.org > Subject: RE: [Diy_efi] problem with ecu and injector > duty > > I have not looked at the link yet, but are you sure > that the ECU is sequential, rather than batch? > The injector pulsewidth/duty cycle only makes sense > if > you know what the underlying pulse frequency is, ie > what's the dead time? > > --- Mark Riley wrote: > > > I would hook up a fuel pressure guage and see that > > the fuel pressure does > > indeed rise 1 for 1 with the boost level. I would > > suspect that perhaps the > > Pump is not keeping up at the upper pressure > levels. > > If the guage shows any > > fluctuation at over 10 psi boost or does not make > > the correct pressure rise > > all the way to max boost, the pump is not capable. > > > > Mark Riley > > > > -----Original Message----- > > From: diy_efi-bounces at diy-efi.org > > [mailto:diy_efi-bounces at diy-efi.org] On > > Behalf Of Damian Long > > Sent: Monday, November 13, 2006 8:44 PM > > To: diy_efi at diy-efi.org > > Subject: [Diy_efi] problem with ecu and injector > > duty > > > > Hi, > > > > I have a rather strange ecu. Most likely not > many > > people have used it > > before. It is a Walbro Bike400. You can get some > > information from here > > www.walbro-tdd.com > > > > Since installing and running this ecu I've tuned > > the vehicle and found > > I've needed some very stupid injector opening > times. > > At 2bar boost and > > 5500rpm I need 17mS opening time! > > Vehicle is 1600cc 4cyl turbo. > > The injectors are Nippon denso 16ohm 550cc/min > > @40psi. part no > > 1955000-2020. The fuel pump is a Bosch motorsport > > unit. 150lph @ 5bar. The > > pump, regulator and rail pressure all check out ok > > so I've discovered that > > its an issue with the ecu or wiring to the > > injectors. Basically the ecu need > > to send a 17mS opening time in order to get the > > injector to open long enough > > to supply fuel. The injectors are well sized for > the > > application. > > Does anyone have any ideas where I should be > > looking for a solution to the > > problem? So far I have the following ideas but now > > sure if any are relevant. > > > > 1. ecu is designed for peak and hold injectors > and > > this is why > > 2. wiring to injectors wrong way round. ie. coil > > polarity wrong > > 3. injector voltage offset table set up wrong in > > ecu > > 4. ecu is lying or is just plain cr p and I > should > > burn it > > > > I flow tested injectors. They are ok. Any ideas? > > > > thanks > > > > > > > > Send instant messages to your online friends > > http://au.messenger.yahoo.com > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > > ____________________________________________________________________________ > ________ > Yahoo! Music Unlimited > Access over 1 million songs. > http://music.yahoo.com/unlimited > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > ____________________________________________________________________________ ________ Cheap talk? Check out Yahoo! Messenger's low PC-to-Phone call rates. http://voice.yahoo.com _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi ------------------------------ _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org http://lists.diy-efi.org/mailman/listinfo/diy_efi End of Diy_efi Digest, Vol 21, Issue 11 *************************************** Send instant messages to your online friends http://au.messenger.yahoo.com _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From joelori at earthlink.net Sat Nov 18 16:10:17 2006 From: joelori at earthlink.net (Joseph Obernberger) Date: Sat, 18 Nov 2006 17:10:17 -0500 Subject: [Diy_efi] Rich detonation? Message-ID: <455F84C9.4050007@earthlink.net> Hi, I've read in various places that it is possible to run an engine so rich that detonation can occur - or at least the knock sensor would pick up what sounded like detonation. Has anyone ever experienced this? Any truth to it? Thanks! -Joe http://www.lovehorsepower.com From damonb at avaya.com Sat Nov 18 18:43:44 2006 From: damonb at avaya.com (Becker, Damon (Damon)) Date: Sat, 18 Nov 2006 17:43:44 -0700 Subject: [Diy_efi] Rich detonation? References: <455F84C9.4050007@earthlink.net> Message-ID: Hi, Joe! It's Damon (flyboy) from the MR2 community. Yes, it's totally possible to get rich detonation. However, you will usually misfire before you hit this point, unless you are pretty careless with the ignition. Combustion velocity is what dictates spark timing, and it varies with AFR. The max velocity is around 11.0 mass air/fuel ratio (the exact value is debatable, but the concept still holds). Therefore, rich of this value, the combustion velocity increases again, necessitating a reduced spark advance. If you leave the spark static and add fuel, then very rich mixtures will detonate, assuming the detonation propensity was there to begin with. -----Original Message----- From: diy_efi-bounces at diy-efi.org on behalf of Joseph Obernberger Sent: Sat 11/18/2006 3:10 PM To: diy_efi at diy-efi.org Cc: Subject: [Diy_efi] Rich detonation? Hi, I've read in various places that it is possible to run an engine so rich that detonation can occur - or at least the knock sensor would pick up what sounded like detonation. Has anyone ever experienced this? Any truth to it? Thanks! -Joe http://www.lovehorsepower.com _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From niche at iinet.net.au Sun Nov 19 00:58:04 2006 From: niche at iinet.net.au (Mike) Date: Sun, 19 Nov 2006 14:58:04 +0800 Subject: [Diy_efi] Rich detonation? In-Reply-To: References: <455F84C9.4050007@earthlink.net> Message-ID: <7.0.1.0.0.20061119145321.02a69610@iinet.net.au>> Is the rationale for what you say below, excess fuel, or can you articulate just why the detonation occurs. I understand F1 engines often shift to use 4:1 afr (with methanol) and although there is reduced power than running at just better than stoich for methanol - that the 4:1 ratio still results in combustion but radically reduce stresses on exhaust valves - vis a vis cooling the valves immediately after a hard run where the integral of EGT over the last few seconds exceeds some maxima ? Rgds Mike At 08:43 AM 11/19/06, you wrote: >Hi, Joe! It's Damon (flyboy) from the MR2 community. > >Yes, it's totally possible to get rich detonation. However, you will usually misfire before you hit this point, unless you are pretty careless with the ignition. > >Combustion velocity is what dictates spark timing, and it varies with AFR. The max velocity is around 11.0 mass air/fuel ratio (the exact value is debatable, but the concept still holds). Therefore, rich of this value, the combustion velocity increases again, necessitating a reduced spark advance. > >If you leave the spark static and add fuel, then very rich mixtures will detonate, assuming the detonation propensity was there to begin with. > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org on behalf of Joseph Obernberger > Sent: Sat 11/18/2006 3:10 PM > To: diy_efi at diy-efi.org > Cc: > Subject: [Diy_efi] Rich detonation? > > > > Hi, > I've read in various places that it is possible to run an engine so > rich that detonation can occur - or at least the knock sensor would pick > up what sounded like detonation. Has anyone ever experienced this? Any > truth to it? > Thanks! > > -Joe > http://www.lovehorsepower.com > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi From trekfan at globalco.net Sun Nov 19 14:17:17 2006 From: trekfan at globalco.net (trekfan) Date: Sun, 19 Nov 2006 15:17:17 -0500 Subject: [Diy_efi] engine convresion Message-ID: I?ve been reading this list for some time now, so here goes. The vehicle I own is a 1992 Lumina APV(van) with the 3.1L Vin ?D? engine and the 3T40 automatic transaxle. The intake is TBI speed density it also has a distributor. The only trans control I see is for the TCC. What I would like to know is does anyone know of a multi-port MAF conversion or any ideas on what parts (intake head, ECM etc) to build one from scratch. Thanks for any help at all John From galaxiecustom500 at sbcglobal.net Sun Nov 19 15:01:26 2006 From: galaxiecustom500 at sbcglobal.net (Jason M.) Date: Sun, 19 Nov 2006 16:01:26 -0500 Subject: [Diy_efi] engine convresion References: Message-ID: <002d01c70c1d$e1c22350$4101a8c0@BILLYBOB> The only application I know of (there probably are others) of a 60 degree v6 with multiport injection, MAF sensor distributor and TCC is the camaro/firebird from the late 80's I know this set up was on the 2.8L but I'm not sure about the later 3.1. Although I have heard a stock 2.8 ecu will keep up with a 3.4L, with tuning it'd be no problem. So that will take care of the electronics. The front wheel drive and rear drive 60 degree v6's have a different head/intake set up so you'd need to get a multiport intake off a front wheel drive application. Of course there might be a front drive application you can get everything off of. ----- Original Message ----- From: "trekfan" To: ; "Diy_Efi at Diy-Efi.Org" Sent: Sunday, November 19, 2006 3:17 PM Subject: [Diy_efi] engine convresion > I've been reading this list for some time now, so here goes. > The vehicle I own is a 1992 Lumina APV(van) with the 3.1L Vin "D" engine > and > the 3T40 automatic transaxle. The intake is TBI speed density it also has > a > distributor. The only trans control I see is for the TCC. What I would > like > to know is does anyone know of a multi-port MAF conversion or any ideas on > what parts (intake head, ECM.etc) to build one from scratch. Thanks for > any > help at all > > John From damonb at avaya.com Sun Nov 19 15:40:27 2006 From: damonb at avaya.com (Becker, Damon (Damon)) Date: Sun, 19 Nov 2006 14:40:27 -0700 Subject: [Diy_efi] Rich detonation? References: <455F84C9.4050007@earthlink.net> <7.0.1.0.0.20061119145321.02a69610@iinet.net.au>> Message-ID: I'm not sure what you mean by "shift to use 4:1". I'm assuming you mean mass ratio, and "shift" means they moved to using that ratio, instead of being associated with gear shifts. AFR is definitely a thermal management tool, among other things. What you say does make sense if you are seeing excessive EGT. If you can infer exhaust valve temp from an integral of the EGT, then that response would definitely make sense. This doesn't really have much to do with detonation, though. I'm sure the exact AFR (or lambda) that peak combustion speeds happen differ with fuel. Although I haven't seen research to this effect, I'm sure it's the case. I have no idea where 4:1 mass ratio methanol falls on the combustion speed charts, as I haven't played with methanol. -----Original Message----- From: diy_efi-bounces at diy-efi.org on behalf of Mike Sent: Sat 11/18/2006 11:58 PM To: diy_efi at diy-efi.org Cc: Subject: RE: [Diy_efi] Rich detonation? Is the rationale for what you say below, excess fuel, or can you articulate just why the detonation occurs. I understand F1 engines often shift to use 4:1 afr (with methanol) and although there is reduced power than running at just better than stoich for methanol - that the 4:1 ratio still results in combustion but radically reduce stresses on exhaust valves - vis a vis cooling the valves immediately after a hard run where the integral of EGT over the last few seconds exceeds some maxima ? Rgds Mike At 08:43 AM 11/19/06, you wrote: >Hi, Joe! It's Damon (flyboy) from the MR2 community. > >Yes, it's totally possible to get rich detonation. However, you will usually misfire before you hit this point, unless you are pretty careless with the ignition. > >Combustion velocity is what dictates spark timing, and it varies with AFR. The max velocity is around 11.0 mass air/fuel ratio (the exact value is debatable, but the concept still holds). Therefore, rich of this value, the combustion velocity increases again, necessitating a reduced spark advance. > >If you leave the spark static and add fuel, then very rich mixtures will detonate, assuming the detonation propensity was there to begin with. > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org on behalf of Joseph Obernberger > Sent: Sat 11/18/2006 3:10 PM > To: diy_efi at diy-efi.org > Cc: > Subject: [Diy_efi] Rich detonation? > > > > Hi, > I've read in various places that it is possible to run an engine so > rich that detonation can occur - or at least the knock sensor would pick > up what sounded like detonation. Has anyone ever experienced this? Any > truth to it? > Thanks! > > -Joe > http://www.lovehorsepower.com > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From vg30dett at portugalmail.com Sun Nov 19 15:22:35 2006 From: vg30dett at portugalmail.com (vg30dett at portugalmail.com) Date: Sun, 19 Nov 2006 21:22:35 +0000 Subject: [Diy_efi] Rich detonation? In-Reply-To: References: <455F84C9.4050007@earthlink.net> <7.0.1.0.0.20061119145321.02a69610@iinet.net.au>> Message-ID: <1163971355.4560cb1b5b4b3@webmail3.portugalmail.pt> F1 engines dont run on alchool...AFAIK. Citando "Becker, Damon \\(Damon\\)" : I'm not sure what you mean by "shift to use 4:1". I'm assuming you mean mass ratio, and "shift" means they moved to using that ratio, instead of being associated with gear shifts. AFR is definitely a thermal management tool, among other things. What you say does make sense if you are seeing excessive EGT. If you can infer exhaust valve temp from an integral of the EGT, then that response would definitely make sense. This doesn't really have much to do with detonation, though. I'm sure the exact AFR (or lambda) that peak combustion speeds happen differ with fuel. Although I haven't seen research to this effect, I'm sure it's the case. I have no idea where 4:1 mass ratio methanol falls on the combustion speed charts, as I haven't played with methanol. -----Original Message----- From: diy_efi-bounces at diy-efi.org on behalf of Mike Sent: Sat 11/18/2006 11:58 PM To: diy_efi at diy-efi.org Cc: Subject: RE: [Diy_efi] Rich detonation? Is the rationale for what you say below, excess fuel, or can you articulate just why the detonation occurs. I understand F1 engines often shift to use 4:1 afr (with methanol) and although there is reduced power than running at just better than stoich for methanol - that the 4:1 ratio still results in combustion but radically reduce stresses on exhaust valves - vis a vis cooling the valves immediately after a hard run where the integral of EGT over the last few seconds exceeds some maxima ? Rgds Mike At 08:43 AM 11/19/06, you wrote: >Hi, Joe! It's Damon (flyboy) from the MR2 community. > >Yes, it's totally possible to get rich detonation. However, you will usually misfire before you hit this point, unless you are pretty careless with the ignition. > >Combustion velocity is what dictates spark timing, and it varies with AFR. The max velocity is around 11.0 mass air/fuel ratio (the exact value is debatable, but the concept still holds). Therefore, rich of this value, the combustion velocity increases again, necessitating a reduced spark advance. > >If you leave the spark static and add fuel, then very rich mixtures will detonate, assuming the detonation propensity was there to begin with. > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org on behalf of Joseph Obernberger > Sent: Sat 11/18/2006 3:10 PM > To: diy_efi at diy-efi.org > Cc: > Subject: [Diy_efi] Rich detonation? > > > > Hi, > I've read in various places that it is possible to run an engine so > rich that detonation can occur - or at least the knock sensor would pick > up what sounded like detonation. Has anyone ever experienced this? Any > truth to it? > Thanks! > > -Joe > http://www.lovehorsepower.com > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi __________________________________________________________ Pare de esbanjar dinheiro! Compare o pre?o da sua liga??o ? Internet http://acesso.portugalmail.pt/maisbarato From jimbutterfield at yahoo.com Sun Nov 19 18:58:58 2006 From: jimbutterfield at yahoo.com (Jim Butterfield) Date: Sun, 19 Nov 2006 16:58:58 -0800 (PST) Subject: [Diy_efi] engine convresion In-Reply-To: <002d01c70c1d$e1c22350$4101a8c0@BILLYBOB> Message-ID: <20061120005858.1202.qmail@web36706.mail.mud.yahoo.com> Well a 3.1L went to speed density system, as on my 90 Lumina sedan... and I dont know about a 2.8L keeping up with a 3.4.... I have a 3400 in my 97 olds silhouette, and ive smoked quite a few 6's out there... I swear when they built this one it was the perfect combination of factory parts Jim "Jason M." wrote: The only application I know of (there probably are others) of a 60 degree v6 with multiport injection, MAF sensor distributor and TCC is the camaro/firebird from the late 80's I know this set up was on the 2.8L but I'm not sure about the later 3.1. Although I have heard a stock 2.8 ecu will keep up with a 3.4L, with tuning it'd be no problem. So that will take care of the electronics. The front wheel drive and rear drive 60 degree v6's have a different head/intake set up so you'd need to get a multiport intake off a front wheel drive application. Of course there might be a front drive application you can get everything off of. ----- Original Message ----- From: "trekfan" To: ; "Diy_Efi at Diy-Efi.Org" Sent: Sunday, November 19, 2006 3:17 PM Subject: [Diy_efi] engine convresion > I've been reading this list for some time now, so here goes. > The vehicle I own is a 1992 Lumina APV(van) with the 3.1L Vin "D" engine > and > the 3T40 automatic transaxle. The intake is TBI speed density it also has > a > distributor. The only trans control I see is for the TCC. What I would > like > to know is does anyone know of a multi-port MAF conversion or any ideas on > what parts (intake head, ECM.etc) to build one from scratch. Thanks for > any > help at all > > John _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi --------------------------------- Everyone is raving about the all-new Yahoo! Mail beta. From galaxiecustom500 at sbcglobal.net Sun Nov 19 20:38:35 2006 From: galaxiecustom500 at sbcglobal.net (Jason M.) Date: Sun, 19 Nov 2006 21:38:35 -0500 Subject: [Diy_efi] engine convresion References: <20061120005858.1202.qmail@web36706.mail.mud.yahoo.com> Message-ID: <006501c70c4c$fbe62400$4101a8c0@BILLYBOB> Think you mis-read that, the 2.8 ECU will keep up with a 3.4L. Maybe not clear, you stick a 2.8L electronics* on a 3.4L engine without tuning it "should" run well. *2.8L electronics = MAF not speed density. btw, I used to own a 2.8L powered 87 camaro. had all the power a young kid should have, enough to get sideways going around corners, chirp the tires at the 1-2 shift or 2-1 downshift for acceleration (700r4 automatic). beating the hell out of it, it'd still get 22 mpg. Sold it to a friend about 6 years ago, he got 36mpg highway with it. Still have the original engine (long story) and a set of front wheel drive heads that I intend to put on it one day. Using some numbers I found on the net a few years back it should be somewhere in the 14.5-15:1 compression range. Don't have the time, money or a vehicle to put such and engine in so it will have to wait. I'm also pretty sure the engine will end up scattering itself with the cast internals. ----- Original Message ----- From: "Jim Butterfield" To: Sent: Sunday, November 19, 2006 7:58 PM Subject: Re: [Diy_efi] engine convresion > Well a 3.1L went to speed density system, as on my 90 Lumina sedan... and > I dont know about a 2.8L keeping up with a 3.4.... I have a 3400 in my 97 > olds silhouette, and ive smoked quite a few 6's out there... I swear when > they built this one it was the perfect combination of factory parts > > > Jim Although I have heard a stock 2.8 ecu > will keep up with a 3.4L, with tuning it'd be no problem. > From steve at donegan.org Sun Nov 19 20:47:55 2006 From: steve at donegan.org (Steven P. Donegan) Date: Sun, 19 Nov 2006 18:47:55 -0800 Subject: [Diy_efi] engine convresion In-Reply-To: <006501c70c4c$fbe62400$4101a8c0@BILLYBOB> References: <20061120005858.1202.qmail@web36706.mail.mud.yahoo.com> <006501c70c4c$fbe62400$4101a8c0@BILLYBOB> Message-ID: <1163990875.15684.2.camel@perky.donegan.org> Almost sad when you think about it - my 1998 LS1 V8 gets 22 MPG around town and has seen 35 or so MPG on trips - likely about twice the HP of that 6 :-) Of course that car has a 6 speed manual tranny with 2 overdrives (.85 and .5) and likely weighs a bit less than your 87. On Sun, 2006-11-19 at 21:38 -0500, Jason M. wrote: > Think you mis-read that, the 2.8 ECU will keep up with a 3.4L. Maybe not > clear, you stick a 2.8L electronics* on a 3.4L engine without tuning it > "should" run well. > > *2.8L electronics = MAF not speed density. > > btw, I used to own a 2.8L powered 87 camaro. had all the power a young kid > should have, enough to get sideways going around corners, chirp the tires at > the 1-2 shift or 2-1 downshift for acceleration (700r4 automatic). beating > the hell out of it, it'd still get 22 mpg. Sold it to a friend about 6 > years ago, he got 36mpg highway with it. Still have the original engine > (long story) and a set of front wheel drive heads that I intend to put on it > one day. Using some numbers I found on the net a few years back it should > be somewhere in the 14.5-15:1 compression range. Don't have the time, money > or a vehicle to put such and engine in so it will have to wait. I'm also > pretty sure the engine will end up scattering itself with the cast > internals. > > ----- Original Message ----- > From: "Jim Butterfield" > To: > Sent: Sunday, November 19, 2006 7:58 PM > Subject: Re: [Diy_efi] engine convresion > > > > Well a 3.1L went to speed density system, as on my 90 Lumina sedan... and > > I dont know about a 2.8L keeping up with a 3.4.... I have a 3400 in my 97 > > olds silhouette, and ive smoked quite a few 6's out there... I swear when > > they built this one it was the perfect combination of factory parts > > > > > > Jim > > > Although I have heard a stock 2.8 ecu > > will keep up with a 3.4L, with tuning it'd be no problem. > > > > > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi -- "Each new law makes only a single guarantee. It will create new criminals."-- John Tandervold From galaxiecustom500 at sbcglobal.net Sun Nov 19 21:39:24 2006 From: galaxiecustom500 at sbcglobal.net (Jason M.) Date: Sun, 19 Nov 2006 22:39:24 -0500 Subject: v6 vs v8 slightly off topic was Re: [Diy_efi] engine convresion References: <20061120005858.1202.qmail@web36706.mail.mud.yahoo.com><006501c70c4c$fbe62400$4101a8c0@BILLYBOB> <1163990875.15684.2.camel@perky.donegan.org> Message-ID: <008101c70c55$bf498b50$4101a8c0@BILLYBOB> Oddly enough my friend has since sold my old 87 and now has a 98 z28, "5" speed 3.73:1 posi. It gets similiar mileage. Think he usually sees 33-34mpg highway. 2nd gear doesn't exsist in his transmission anymore, don't know if a shift fork broke or the gears just broke. He has a LS6 engine with a new set of lingenfelter heads and an intake that still need to be put on. He's planning to buy a new T-56 and put the LS6 in there. The 4th gen f-body is heavier then the 3rd gen. Couple of websites list the 98 z28 as 3460lbs (correct, who knows?) my '87 weighed 3010lbs with me in it, so 2830 lbs. Was weighed when I went to buy metal for a body stand for one of my caprices. Little bit of on topic, that caprice is a 1985, still working on it. Hoping to finish the body work next summer, and the rear suspension. It is now set up for a 425/472/500 cadillac and 700r4. I have a '76 500 for it. Will be carbureted at first but I plan to go with port injection. Not sure about what ECU system I want to use yet. megasquirt would be cheap. Performance electronics is supposed to have a new ecu coming out next year that could run port injection and 4 dual terminal coil packs. (they are 18 months behind the original release date). Possibly use a GM unit. ----- Original Message ----- From: "Steven P. Donegan" To: Sent: Sunday, November 19, 2006 9:47 PM Subject: Re: [Diy_efi] engine convresion > Almost sad when you think about it - my 1998 LS1 V8 gets 22 MPG around > town and has seen 35 or so MPG on trips - likely about twice the HP of > that 6 :-) Of course that car has a 6 speed manual tranny with 2 > overdrives (.85 and .5) and likely weighs a bit less than your 87. From niche at iinet.net.au Mon Nov 20 00:56:29 2006 From: niche at iinet.net.au (Mike) Date: Mon, 20 Nov 2006 14:56:29 +0800 Subject: [Diy_efi] Rich detonation? In-Reply-To: <1163971355.4560cb1b5b4b3@webmail3.portugalmail.pt> References: <455F84C9.4050007@earthlink.net> <7.0.1.0.0.20061119145321.02a69610@iinet.net.au> <1163971355.4560cb1b5b4b3@webmail3.portugalmail.pt> Message-ID: <7.0.1.0.0.20061120145140.02a48200@iinet.net.au>> At 05:22 AM 11/20/06, you wrote: >F1 engines dont run on alchool...AFAIK. ok, I might have been thinking of nascar then, long time ago ~`:o However, I recall that in respect of F1, the AFR shifted from just over stoich to 4:1 as that thermal management tool mentioned, which raises the question - where is this "rich detonation" in that environment has it been sidestepped, did it exist in the first place ? Is "rich detonation" a clearly defined effect. Or is it perhaps a consequence of running very rich, causing huge carbon buildup then when normal stoich occurs these carbon deposits cause pre-ignition which is interpreted as if its detonation as it appears to be (closely) caused by the rich condition - until such time as the preignition or detonation scours most of the carbon off the various surfaces ? So what is the mechanism of "rich detonation" ? rgds Mike >Citando "Becker, Damon \\(Damon\\)" : > > I'm not sure what you mean by "shift to use 4:1". I'm assuming you mean mass > ratio, and "shift" means they moved to using that ratio, instead of being > associated with gear shifts. > > AFR is definitely a thermal management tool, among other things. What you say > does make sense if you are seeing excessive EGT. If you can infer exhaust > valve temp from an integral of the EGT, then that response would definitely > make sense. This doesn't really have much to do with detonation, though. > > I'm sure the exact AFR (or lambda) that peak combustion speeds happen differ > with fuel. Although I haven't seen research to this effect, I'm sure it's the > case. I have no idea where 4:1 mass ratio methanol falls on the combustion > speed charts, as I haven't played with methanol. > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org on behalf of Mike > Sent: Sat 11/18/2006 11:58 PM > To: diy_efi at diy-efi.org > Cc: > Subject: RE: [Diy_efi] Rich detonation? > > > > Is the rationale for what you say below, excess fuel, or can you > articulate just why the detonation occurs. I understand F1 engines > often shift to use 4:1 afr (with methanol) and although there is reduced > power > than running at just better than stoich for methanol - that the 4:1 ratio > still results in combustion but radically reduce stresses on exhaust > valves - vis a vis cooling the valves immediately after a hard run where the > integral of EGT over the last few seconds exceeds some maxima ? > > Rgds > > Mike > > At 08:43 AM 11/19/06, you wrote: > >Hi, Joe! It's Damon (flyboy) from the MR2 community. > > > >Yes, it's totally possible to get rich detonation. However, you will > usually misfire before you hit this point, unless you are pretty careless with > the ignition. > > > >Combustion velocity is what dictates spark timing, and it varies with AFR. > The max velocity is around 11.0 mass air/fuel ratio (the exact value is > debatable, but the concept still holds). Therefore, rich of this value, the > combustion velocity increases again, necessitating a reduced spark advance. > > > >If you leave the spark static and add fuel, then very rich mixtures will > detonate, assuming the detonation propensity was there to begin with. > > > > -----Original Message----- > > From: diy_efi-bounces at diy-efi.org on behalf of Joseph Obernberger > > Sent: Sat 11/18/2006 3:10 PM > > To: diy_efi at diy-efi.org > > Cc: > > Subject: [Diy_efi] Rich detonation? > > > > > > > > Hi, > > I've read in various places that it is possible to run an engine > so > > rich that detonation can occur - or at least the knock sensor would > pick > > up what sounded like detonation. Has anyone ever experienced this? > Any > > truth to it? > > Thanks! > > > > -Joe > > http://www.lovehorsepower.com > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > >_______________________________________________ > >Diy_efi mailing list > >Diy_efi at diy-efi.org > >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > >Main WWW page: http://www.diy-efi.org/diy_efi > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > >__________________________________________________________ >Pare de esbanjar dinheiro! >Compare o pre?o da sua liga??o ? Internet >http://acesso.portugalmail.pt/maisbarato >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi From atomic at extendwireless.net Mon Nov 20 01:23:10 2006 From: atomic at extendwireless.net (Charles Woock) Date: Mon, 20 Nov 2006 01:23:10 -0600 Subject: [Diy_efi] Rich detonation? References: <455F84C9.4050007@earthlink.net><7.0.1.0.0.20061119145321.02a69610@iinet.net.au><1163971355.4560cb1b5b4b3@webmail3.portugalmail.pt> <7.0.1.0.0.20061120145140.02a48200@iinet.net.au>> Message-ID: <003a01c70c74$bc37ed70$02dea8c0@AIRBRIDGE> The richer the mix the faster the burn. The leaner the mix the slower the burn. It is all about ignition timing, however the source of detonation aside from improper timing is from poor quality fuel or fuel not suited for a specific compression ratio. Poor fuel combined with hot spots in the combustion chamber results in pre-ignition. I'm not really sure what you mean by "rich detonation". The whole engine is a system... all the parts and processes must match. Good luck Charles ----- Original Message ----- From: "Mike" To: Sent: Monday, November 20, 2006 12:56 AM Subject: RE: [Diy_efi] Rich detonation? At 05:22 AM 11/20/06, you wrote: >F1 engines dont run on alchool...AFAIK. ok, I might have been thinking of nascar then, long time ago ~`:o However, I recall that in respect of F1, the AFR shifted from just over stoich to 4:1 as that thermal management tool mentioned, which raises the question - where is this "rich detonation" in that environment has it been sidestepped, did it exist in the first place ? Is "rich detonation" a clearly defined effect. Or is it perhaps a consequence of running very rich, causing huge carbon buildup then when normal stoich occurs these carbon deposits cause pre-ignition which is interpreted as if its detonation as it appears to be (closely) caused by the rich condition - until such time as the preignition or detonation scours most of the carbon off the various surfaces ? So what is the mechanism of "rich detonation" ? rgds Mike >Citando "Becker, Damon \\(Damon\\)" : > > I'm not sure what you mean by "shift to use 4:1". I'm assuming you mean > mass > ratio, and "shift" means they moved to using that ratio, instead of being > associated with gear shifts. > > AFR is definitely a thermal management tool, among other things. What you > say > does make sense if you are seeing excessive EGT. If you can infer exhaust > valve temp from an integral of the EGT, then that response would > definitely > make sense. This doesn't really have much to do with detonation, though. > > I'm sure the exact AFR (or lambda) that peak combustion speeds happen > differ > with fuel. Although I haven't seen research to this effect, I'm sure it's > the > case. I have no idea where 4:1 mass ratio methanol falls on the > combustion > speed charts, as I haven't played with methanol. > > -----Original Message----- > From: diy_efi-bounces at diy-efi.org on behalf of Mike > Sent: Sat 11/18/2006 11:58 PM > To: diy_efi at diy-efi.org > Cc: > Subject: RE: [Diy_efi] Rich detonation? > > > > Is the rationale for what you say below, excess fuel, or can you > articulate just why the detonation occurs. I understand F1 engines > often shift to use 4:1 afr (with methanol) and although there is > reduced > power > than running at just better than stoich for methanol - that the 4:1 > ratio > still results in combustion but radically reduce stresses on > exhaust > valves - vis a vis cooling the valves immediately after a hard run > where the > integral of EGT over the last few seconds exceeds some maxima ? > > Rgds > > Mike > > At 08:43 AM 11/19/06, you wrote: > >Hi, Joe! It's Damon (flyboy) from the MR2 community. > > > >Yes, it's totally possible to get rich detonation. However, you > will > usually misfire before you hit this point, unless you are pretty careless > with > the ignition. > > > >Combustion velocity is what dictates spark timing, and it varies > with AFR. > The max velocity is around 11.0 mass air/fuel ratio (the exact value is > debatable, but the concept still holds). Therefore, rich of this value, > the > combustion velocity increases again, necessitating a reduced spark > advance. > > > >If you leave the spark static and add fuel, then very rich > mixtures will > detonate, assuming the detonation propensity was there to begin with. > > > > -----Original Message----- > > From: diy_efi-bounces at diy-efi.org on behalf of Joseph > Obernberger > > Sent: Sat 11/18/2006 3:10 PM > > To: diy_efi at diy-efi.org > > Cc: > > Subject: [Diy_efi] Rich detonation? > > > > > > > > Hi, > > I've read in various places that it is possible to run > an engine > so > > rich that detonation can occur - or at least the knock > sensor would > pick > > up what sounded like detonation. Has anyone ever > experienced this? > Any > > truth to it? > > Thanks! > > > > -Joe > > http://www.lovehorsepower.com > > _______________________________________________ > > Diy_efi mailing list > > Diy_efi at diy-efi.org > > Subscribe: > http://lists.diy-efi.org/mailman/listinfo/diy_efi > > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > >_______________________________________________ > >Diy_efi mailing list > >Diy_efi at diy-efi.org > >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > >Main WWW page: http://www.diy-efi.org/diy_efi > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > > > > > > >__________________________________________________________ >Pare de esbanjar dinheiro! >Compare o pre?o da sua liga??o ? Internet >http://acesso.portugalmail.pt/maisbarato >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From niche at iinet.net.au Mon Nov 20 01:47:30 2006 From: niche at iinet.net.au (Mike) Date: Mon, 20 Nov 2006 15:47:30 +0800 Subject: [Diy_efi] Rich detonation? In-Reply-To: <003a01c70c74$bc37ed70$02dea8c0@AIRBRIDGE> References: <455F84C9.4050007@earthlink.net> <7.0.1.0.0.20061119145321.02a69610@iinet.net.au> <1163971355.4560cb1b5b4b3@webmail3.portugalmail.pt> <7.0.1.0.0.20061120145140.02a48200@iinet.net.au> <003a01c70c74$bc37ed70$02dea8c0@AIRBRIDGE> Message-ID: <7.0.1.0.0.20061120153403.027788f0@iinet.net.au>> At 03:23 PM 11/20/06, you wrote: >The richer the mix the faster the burn. The leaner the mix the slower the burn. It is all about ignition timing, however the source of detonation aside from improper timing is from poor quality fuel or fuel not suited for a specific compression ratio. Poor fuel combined with hot spots in the combustion chamber results in pre-ignition. I'm not really sure what you mean by "rich detonation". The whole engine is a system... all the parts and processes must match. Thats what I want clarified. I've been interested in EFI for 20 years and have an engineering background in that field since EFI was my subject at uni in 1982, I appreciate the systems aspect but not heard of this so called "rich detonation" being any sort of issue, even worth touting as any problem, I also havent heard of a richer mixture burning that much faster than a lean mixture, well within the bounds of normal range one encounters for road use and in that respect, although its sensible to conclude it would burn a little faster but I have not heard of tuning shops advancing the timing by anything significant if at all when mapping for a richer mixture from say 12.5:1 to 11:1 to squeeze out a bit more power so in that range I am wondering how much would be gained advancing the timing by say 1deg if its only for the issue of burn speed vs some other factor in the system overall such as a richer mixture cooling the charge can allow for less chance of detonation etc So in addition to the original post - you have raised another query I'd like clarified:- Just how much faster does the mixture burn if it goes from say 14:1 to 11:1 is there a graph that is specific to this relationship which isnt complicated by average temperature rise in chamber etc *and* why doesnt it appear that tuning shops advance the timing map (at least a little) when running richer mixtures assuming they are already using the optimum fuel for that engine configuration. My post arose as a result of responding to this post by Joseph Obernberger who started the topic with the same subject line:- >Hi, > I've read in various places that it is possible to run an engine so rich that detonation can occur - or at least the knock sensor would pick up what sounded like detonation. Has anyone ever experienced this? Any truth to it? >Thanks! >Good luck >Charles > > >----- Original Message ----- From: "Mike" >To: >Sent: Monday, November 20, 2006 12:56 AM >Subject: RE: [Diy_efi] Rich detonation? > > >At 05:22 AM 11/20/06, you wrote: >>F1 engines dont run on alchool...AFAIK. > >ok, I might have been thinking of nascar then, long time ago ~`:o > >However, I recall that in respect of F1, the AFR shifted from >just over stoich to 4:1 as that thermal management tool mentioned, >which raises the question - where is this "rich detonation" in that >environment has it been sidestepped, did it exist in the first place ? > >Is "rich detonation" a clearly defined effect. Or is it perhaps a consequence >of running very rich, causing huge carbon buildup then when normal stoich >occurs these carbon deposits cause pre-ignition which is interpreted >as if its detonation as it appears to be (closely) caused by the rich >condition - until such time as the preignition or detonation scours most >of the carbon off the various surfaces ? > >So what is the mechanism of "rich detonation" ? > >rgds > >Mike > > > > > >>Citando "Becker, Damon \\(Damon\\)" : >> >>I'm not sure what you mean by "shift to use 4:1". I'm assuming you mean mass >>ratio, and "shift" means they moved to using that ratio, instead of being >>associated with gear shifts. >> >>AFR is definitely a thermal management tool, among other things. What you say >>does make sense if you are seeing excessive EGT. If you can infer exhaust >>valve temp from an integral of the EGT, then that response would definitely >>make sense. This doesn't really have much to do with detonation, though. >> >>I'm sure the exact AFR (or lambda) that peak combustion speeds happen differ >>with fuel. Although I haven't seen research to this effect, I'm sure it's the >>case. I have no idea where 4:1 mass ratio methanol falls on the combustion >>speed charts, as I haven't played with methanol. >> >> -----Original Message----- From: diy_efi-bounces at diy-efi.org on behalf of Mike >> Sent: Sat 11/18/2006 11:58 PM >> To: diy_efi at diy-efi.org >> Cc: >> Subject: RE: [Diy_efi] Rich detonation? >> >> >> >> Is the rationale for what you say below, excess fuel, or can you >> articulate just why the detonation occurs. I understand F1 engines >> often shift to use 4:1 afr (with methanol) and although there is reduced >>power >> than running at just better than stoich for methanol - that the 4:1 ratio >> still results in combustion but radically reduce stresses on exhaust >> valves - vis a vis cooling the valves immediately after a hard run where the >> integral of EGT over the last few seconds exceeds some maxima ? >> >> Rgds >> >> Mike >> >> At 08:43 AM 11/19/06, you wrote: >> >Hi, Joe! It's Damon (flyboy) from the MR2 community. >> > >> >Yes, it's totally possible to get rich detonation. However, you will >>usually misfire before you hit this point, unless you are pretty careless with >>the ignition. >> > >> >Combustion velocity is what dictates spark timing, and it varies with AFR. >>The max velocity is around 11.0 mass air/fuel ratio (the exact value is >>debatable, but the concept still holds). Therefore, rich of this value, the >>combustion velocity increases again, necessitating a reduced spark advance. >> > >> >If you leave the spark static and add fuel, then very rich mixtures will >>detonate, assuming the detonation propensity was there to begin with. >> > >> > -----Original Message----- >> > From: diy_efi-bounces at diy-efi.org on behalf of Joseph Obernberger >> > Sent: Sat 11/18/2006 3:10 PM >> > To: diy_efi at diy-efi.org >> > Cc: >> > Subject: [Diy_efi] Rich detonation? >> > >> > >> > >> > Hi, >> > I've read in various places that it is possible to run an engine >>so >> > rich that detonation can occur - or at least the knock sensor would >>pick >> > up what sounded like detonation. Has anyone ever experienced this? >>Any >> > truth to it? >> > Thanks! >> > >> > -Joe >> > http://www.lovehorsepower.com >> > _______________________________________________ >> > Diy_efi mailing list >> > Diy_efi at diy-efi.org >> > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >> > Main WWW page: http://www.diy-efi.org/diy_efi >> > >> > >> >_______________________________________________ >> >Diy_efi mailing list >> >Diy_efi at diy-efi.org >> >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >> >Main WWW page: http://www.diy-efi.org/diy_efi >> _______________________________________________ >> Diy_efi mailing list >> Diy_efi at diy-efi.org >> Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >> Main WWW page: http://www.diy-efi.org/diy_efi >> >> >> >> >> >> >>__________________________________________________________ >>Pare de esbanjar dinheiro! >>Compare o pre?o da sua liga??o ? Internet >>http://acesso.portugalmail.pt/maisbarato >>_______________________________________________ >>Diy_efi mailing list >>Diy_efi at diy-efi.org >>Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >>Main WWW page: http://www.diy-efi.org/diy_efi >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi > > >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi From bernie at innovative.iinet.net.au Mon Nov 20 04:59:19 2006 From: bernie at innovative.iinet.net.au (Bernd Felsche) Date: Mon, 20 Nov 2006 18:59:19 +0800 Subject: [Diy_efi] Rich detonation? In-Reply-To: <003a01c70c74$bc37ed70$02dea8c0@AIRBRIDGE> References: <455F84C9.4050007@earthlink.net> <7.0.1.0.0.20061120145140.02a48200@iinet.net.au>> <003a01c70c74$bc37ed70$02dea8c0@AIRBRIDGE> Message-ID: <200611201859.19668@death.2.spammers> On Monday 20 November 2006 15:23, Charles Woock wrote: > The richer the mix the faster the burn. The leaner the mix the > slower the burn. How so? There is less probability of oxygen being available for combustion of a part of the fuel when the mixture is richer than stoichiometric. OTOH, the ready availability of oxygen in a lean mixture means that combustion is hotter and therefore tends more towards detonation. The flame front will burn at about the same speed in both cases for mixtures slightly either side of stoichiometric. Basically; if it burns, it'll burn at the same rate. > It is all about ignition timing, How can that be? You said it was related to the mixture. > however the source of detonation It's also about initial gas velocities, mixing, piston speeds, cooling, internal and external EGR ratios, ... > aside from improper timing is from poor quality fuel or fuel not > suited for a specific compression ratio. Poor fuel combined with > hot spots in the combustion chamber results in pre-ignition. Pre-ignition is NOT detonation. -- /"\ Bernd Felsche - Innovative Reckoning, Perth, Western Australia \ / ASCII ribbon campaign | "If we let things terrify us, X against HTML mail | life will not be worth living." / \ and postings | Lucius Annaeus Seneca, c. 4BC - 65AD. From espresso_doppio at yahoo.com Mon Nov 20 08:10:05 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Mon, 20 Nov 2006 06:10:05 -0800 (PST) Subject: [Diy_efi] Rich detonation? In-Reply-To: <1163971355.4560cb1b5b4b3@webmail3.portugalmail.pt> Message-ID: <20061120141005.52400.qmail@web32213.mail.mud.yahoo.com> --- vg30dett at portugalmail.com wrote: > F1 engines dont run on alchool...AFAIK. I think he probably meant "Champ Cars", which I believe still run on methanol with turbocharging. | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Sponsored Link Online degrees - find the right program to advance your career. Www.nextag.com From espresso_doppio at yahoo.com Mon Nov 20 08:16:38 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Mon, 20 Nov 2006 06:16:38 -0800 (PST) Subject: [Diy_efi] Hot-film MAF sensor of about 3" OD? Message-ID: <591995.29804.qm@web32215.mail.mud.yahoo.com> In working with one of the old 6801-based NipponDenso ECUs, I'd like to get rid of the vane-type AFM (aka the "flapper"); seems like the easiest way to do that would be to install a MAF sensor in its place, and adding a simple analog circuit so the MAF output would follow the response curve of the original AFM. Can anyone recommend an uni-directional hot-film MAF that is somewhere in the neighborhood of 3" (~80 mm) OD for the flanges? If I know what vehicles came with something of that nature, I could go picking through junkyards for my prototype of an improved box. Anyone who has MPU experience is welcome to join the convo here; I am also wanting to create a USB/serial interface with the ECU that will allow flash remapping, real-time sensor feeds (with data-logging capability with a laptop), and ideally, a "emulator"-style real-time remapping facility. However, it looks like the 6801 does not have enough I/O or clock speed to support that, and rewriting the runtime code for a different, newer processor, especially if there are events dictated by counting MPU clock cycles, is going to prove a challenge not worth sorting. However, I can at least force the 6801 to read an outboard EPROM (through masking, I believe), so I can remap via "burning" EPROMs and installing them on the board. Getting rid of the flapper is also a primary objective... | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Sponsored Link Mortgage rates near 39yr lows. $310k for $999/mo. Calculate new payment! www.LowerMyBills.com/lre From joelori at earthlink.net Mon Nov 20 08:38:25 2006 From: joelori at earthlink.net (Joseph Obernberger) Date: Mon, 20 Nov 2006 09:38:25 -0500 Subject: [Diy_efi] Rich detonation? In-Reply-To: <7.0.1.0.0.20061120153403.027788f0@iinet.net.au>> References: <455F84C9.4050007@earthlink.net> <7.0.1.0.0.20061119145321.02a69610@iinet.net.au> <1163971355.4560cb1b5b4b3@webmail3.portugalmail.pt> <7.0.1.0.0.20061120145140.02a48200@iinet.net.au> <003a01c70c74$bc37ed70$02dea8c0@AIRBRIDGE> <7.0.1.0.0.20061120153403.027788f0@iinet.net.au>> Message-ID: <4561BDE1.2050909@earthlink.net> The reason for asking about rich detonation is that in my own experience when running AFRs lower than 10, the ECU will sometimes pick up knock - or at least interpret the signal from the knock sensor as knock. This causes the ECU to retard ignition timing and lower boost pressure. Sometimes this will happen when tuning at not particularly high boost pressures, but very rich mixtures. -Joe http://www.lovehorsepower.com http://videos.lovehorsepower.com Mike wrote: > At 03:23 PM 11/20/06, you wrote: > >> The richer the mix the faster the burn. The leaner the mix the slower the burn. It is all about ignition timing, however the source of detonation aside from improper timing is from poor quality fuel or fuel not suited for a specific compression ratio. Poor fuel combined with hot spots in the combustion chamber results in pre-ignition. I'm not really sure what you mean by "rich detonation". The whole engine is a system... all the parts and processes must match. >> > > My post arose as a result of responding to this post by Joseph Obernberger > who started the topic with the same subject line:- > > > >> Hi, >> I've read in various places that it is possible to run an engine so rich that detonation can occur - or at least the knock sensor would pick up what sounded like detonation. Has anyone ever experienced this? Any truth to it? >> Thanks! >> > > > > From steve at donegan.org Mon Nov 20 09:34:10 2006 From: steve at donegan.org (Steven P. Donegan) Date: Mon, 20 Nov 2006 07:34:10 -0800 (PST) Subject: [Diy_efi] Hot-film MAF sensor of about 3" OD? In-Reply-To: <591995.29804.qm@web32215.mail.mud.yahoo.com> References: <591995.29804.qm@web32215.mail.mud.yahoo.com> Message-ID: <9043.70.168.146.244.1164036850.squirrel@24.199.42.50> 1998 LS1 Camaro and 1997 and later Corvettes have a sensor that is close to what you are looking for. > In working with one of the old 6801-based NipponDenso > ECUs, I'd like to get rid of the vane-type AFM (aka > the "flapper"); seems like the easiest way to do that > would be to install a MAF sensor in its place, and > adding a simple analog circuit so the MAF output would > follow the response curve of the original AFM. > > Can anyone recommend an uni-directional hot-film MAF > that is somewhere in the neighborhood of 3" (~80 mm) > OD for the flanges? If I know what vehicles came with > something of that nature, I could go picking through > junkyards for my prototype of an improved box. > > Anyone who has MPU experience is welcome to join the > convo here; I am also wanting to create a USB/serial > interface with the ECU that will allow flash > remapping, real-time sensor feeds (with data-logging > capability with a laptop), and ideally, a > "emulator"-style real-time remapping facility. > However, it looks like the 6801 does not have enough > I/O or clock speed to support that, and rewriting the > runtime code for a different, newer processor, > especially if there are events dictated by counting > MPU clock cycles, is going to prove a challenge not > worth sorting. However, I can at least force the 6801 > to read an outboard EPROM (through masking, I > believe), so I can remap via "burning" EPROMs and > installing them on the board. Getting rid of the > flapper is also a primary objective... > > | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| > | "It was like an emergency ward after a great catastrophe; it | > | didn't matter what race or class the victims belonged to. | > | They were all given the same miracle drug, which was coffee. | > | The catastrophe in this case, of course, was that the sun | > | had come up again." -Kurt Vonnegut | > | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | > > > > ____________________________________________________________________________________ > Sponsored Link > > Mortgage rates near 39yr lows. > $310k for $999/mo. Calculate new payment! > www.LowerMyBills.com/lre > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > From espresso_doppio at yahoo.com Mon Nov 20 10:31:24 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Mon, 20 Nov 2006 08:31:24 -0800 (PST) Subject: [Diy_efi] Rich detonation? In-Reply-To: <003a01c70c74$bc37ed70$02dea8c0@AIRBRIDGE> Message-ID: <20061120163125.35359.qmail@web32205.mail.mud.yahoo.com> --- Charles Woock wrote: > The richer the mix the faster the burn. The leaner > the mix the slower the burn. This is incorrect. With gasoline, the fastest burn rate is slightly lean of stoichiometric (roughly where best BSFC is achieved); going in either direction slows the burn rate, all other things being equal. | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Sponsored Link Mortgage rates near 39yr lows. $420k for $1,399/mo. Calculate new payment! www.LowerMyBills.com/lre From damonb at avaya.com Mon Nov 20 10:39:57 2006 From: damonb at avaya.com (Becker, Damon (Damon)) Date: Mon, 20 Nov 2006 09:39:57 -0700 Subject: [Diy_efi] Rich detonation? References: <455F84C9.4050007@earthlink.net><7.0.1.0.0.20061119145321.02a69610@iinet.net.au><1163971355.4560cb1b5b4b3@webmail3.portugalmail.pt><7.0.1.0.0.20061120145140.02a48200@iinet.net.au><003a01c70c74$bc37ed70$02dea8c0@AIRBRIDGE> <7.0.1.0.0.20061120153403.027788f0@iinet.net.au>> Message-ID: I too am an mechanical engineer, thermo specialty. It was news to me when tuning legends like Ben Strader talked about it. Combustion velocity increases to a max rich point. That exact point is usually much richer than most cars run. That's why it's usually a non-issue. However, stock turbo cars do actually run richer than this point. -----Original Message----- From: diy_efi-bounces at diy-efi.org on behalf of Mike Sent: Mon 11/20/2006 12:47 AM To: Charles Woock; diy_efi at diy-efi.org Cc: Subject: Re: [Diy_efi] Rich detonation? At 03:23 PM 11/20/06, you wrote: >The richer the mix the faster the burn. The leaner the mix the slower the burn. It is all about ignition timing, however the source of detonation aside from improper timing is from poor quality fuel or fuel not suited for a specific compression ratio. Poor fuel combined with hot spots in the combustion chamber results in pre-ignition. I'm not really sure what you mean by "rich detonation". The whole engine is a system... all the parts and processes must match. Thats what I want clarified. I've been interested in EFI for 20 years and have an engineering background in that field since EFI was my subject at uni in 1982, I appreciate the systems aspect but not heard of this so called "rich detonation" being any sort of issue, even worth touting as any problem, I also havent heard of a richer mixture burning that much faster than a lean mixture, well within the bounds of normal range one encounters for road use and in that respect, although its sensible to conclude it would burn a little faster but I have not heard of tuning shops advancing the timing by anything significant if at all when mapping for a richer mixture from say 12.5:1 to 11:1 to squeeze out a bit more power so in that range I am wondering how much would be gained advancing the timing by say 1deg if its only for the issue of burn speed vs some other factor in the system overall such as a richer mixture cooling the charge can allow for less chance of detonation etc So in addition to the original post - you have raised another query I'd like clarified:- Just how much faster does the mixture burn if it goes from say 14:1 to 11:1 is there a graph that is specific to this relationship which isnt complicated by average temperature rise in chamber etc *and* why doesnt it appear that tuning shops advance the timing map (at least a little) when running richer mixtures assuming they are already using the optimum fuel for that engine configuration. My post arose as a result of responding to this post by Joseph Obernberger who started the topic with the same subject line:- >Hi, > I've read in various places that it is possible to run an engine so rich that detonation can occur - or at least the knock sensor would pick up what sounded like detonation. Has anyone ever experienced this? Any truth to it? >Thanks! >Good luck >Charles > > >----- Original Message ----- From: "Mike" >To: >Sent: Monday, November 20, 2006 12:56 AM >Subject: RE: [Diy_efi] Rich detonation? > > >At 05:22 AM 11/20/06, you wrote: >>F1 engines dont run on alchool...AFAIK. > >ok, I might have been thinking of nascar then, long time ago ~`:o > >However, I recall that in respect of F1, the AFR shifted from >just over stoich to 4:1 as that thermal management tool mentioned, >which raises the question - where is this "rich detonation" in that >environment has it been sidestepped, did it exist in the first place ? > >Is "rich detonation" a clearly defined effect. Or is it perhaps a consequence >of running very rich, causing huge carbon buildup then when normal stoich >occurs these carbon deposits cause pre-ignition which is interpreted >as if its detonation as it appears to be (closely) caused by the rich >condition - until such time as the preignition or detonation scours most >of the carbon off the various surfaces ? > >So what is the mechanism of "rich detonation" ? > >rgds > >Mike > > > > > >>Citando "Becker, Damon \\(Damon\\)" : >> >>I'm not sure what you mean by "shift to use 4:1". I'm assuming you mean mass >>ratio, and "shift" means they moved to using that ratio, instead of being >>associated with gear shifts. >> >>AFR is definitely a thermal management tool, among other things. What you say >>does make sense if you are seeing excessive EGT. If you can infer exhaust >>valve temp from an integral of the EGT, then that response would definitely >>make sense. This doesn't really have much to do with detonation, though. >> >>I'm sure the exact AFR (or lambda) that peak combustion speeds happen differ >>with fuel. Although I haven't seen research to this effect, I'm sure it's the >>case. I have no idea where 4:1 mass ratio methanol falls on the combustion >>speed charts, as I haven't played with methanol. >> >> -----Original Message----- From: diy_efi-bounces at diy-efi.org on behalf of Mike >> Sent: Sat 11/18/2006 11:58 PM >> To: diy_efi at diy-efi.org >> Cc: >> Subject: RE: [Diy_efi] Rich detonation? >> >> >> >> Is the rationale for what you say below, excess fuel, or can you >> articulate just why the detonation occurs. I understand F1 engines >> often shift to use 4:1 afr (with methanol) and although there is reduced >>power >> than running at just better than stoich for methanol - that the 4:1 ratio >> still results in combustion but radically reduce stresses on exhaust >> valves - vis a vis cooling the valves immediately after a hard run where the >> integral of EGT over the last few seconds exceeds some maxima ? >> >> Rgds >> >> Mike >> >> At 08:43 AM 11/19/06, you wrote: >> >Hi, Joe! It's Damon (flyboy) from the MR2 community. >> > >> >Yes, it's totally possible to get rich detonation. However, you will >>usually misfire before you hit this point, unless you are pretty careless with >>the ignition. >> > >> >Combustion velocity is what dictates spark timing, and it varies with AFR. >>The max velocity is around 11.0 mass air/fuel ratio (the exact value is >>debatable, but the concept still holds). Therefore, rich of this value, the >>combustion velocity increases again, necessitating a reduced spark advance. >> > >> >If you leave the spark static and add fuel, then very rich mixtures will >>detonate, assuming the detonation propensity was there to begin with. >> > >> > -----Original Message----- >> > From: diy_efi-bounces at diy-efi.org on behalf of Joseph Obernberger >> > Sent: Sat 11/18/2006 3:10 PM >> > To: diy_efi at diy-efi.org >> > Cc: >> > Subject: [Diy_efi] Rich detonation? >> > >> > >> > >> > Hi, >> > I've read in various places that it is possible to run an engine >>so >> > rich that detonation can occur - or at least the knock sensor would >>pick >> > up what sounded like detonation. Has anyone ever experienced this? >>Any >> > truth to it? >> > Thanks! >> > >> > -Joe >> > http://www.lovehorsepower.com >> > _______________________________________________ >> > Diy_efi mailing list >> > Diy_efi at diy-efi.org >> > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >> > Main WWW page: http://www.diy-efi.org/diy_efi >> > >> > >> >_______________________________________________ >> >Diy_efi mailing list >> >Diy_efi at diy-efi.org >> >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >> >Main WWW page: http://www.diy-efi.org/diy_efi >> _______________________________________________ >> Diy_efi mailing list >> Diy_efi at diy-efi.org >> Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >> Main WWW page: http://www.diy-efi.org/diy_efi >> >> >> >> >> >> >>__________________________________________________________ >>Pare de esbanjar dinheiro! >>Compare o pre?o da sua liga??o ? Internet >>http://acesso.portugalmail.pt/maisbarato >>_______________________________________________ >>Diy_efi mailing list >>Diy_efi at diy-efi.org >>Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >>Main WWW page: http://www.diy-efi.org/diy_efi >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi > > >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From espresso_doppio at yahoo.com Mon Nov 20 11:11:25 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Mon, 20 Nov 2006 09:11:25 -0800 (PST) Subject: [Diy_efi] Hot-film MAF sensor of about 3" OD? In-Reply-To: <9043.70.168.146.244.1164036850.squirrel@24.199.42.50> Message-ID: <581377.20780.qm@web32204.mail.mud.yahoo.com> --- "Steven P. Donegan" wrote: > 1998 LS1 Camaro and 1997 and later Corvettes have a > sensor that is close to what you are looking for. Thanks, Steven! I'll keep my ears open for other ideas and start scouring the boneyards... | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Sponsored Link Online degrees - find the right program to advance your career. Www.nextag.com From espresso_doppio at yahoo.com Mon Nov 20 11:51:28 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Mon, 20 Nov 2006 09:51:28 -0800 (PST) Subject: [Diy_efi] Rich detonation? In-Reply-To: Message-ID: <838029.65651.qm@web32205.mail.mud.yahoo.com> --- "Becker, Damon (Damon)" wrote: > Combustion velocity increases to a max rich point. > That exact point is usually much richer than most > cars run. That's why it's usually a non-issue. Please trim replies? That doesn't make sense. Richer burns cooler, plus there are not enough oxygen atoms to completely combust the fuel in any given area. Less fuel burning + fuel burning at lower temp = slower burn rate (on both counts), if basic physics is correct. Cooler temps mean fewer actual molecular breaks and reformations, as there's less energy available to do the breaking; fewer oxygen atoms mean that some fraction of the energy used in breaking apart the hydrocarbon chains never gets "returned-and-then-some" from oxidization. | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ The all-new Yahoo! Mail beta Fire up a more powerful email and get things done faster. http://new.mail.yahoo.com From bernie at innovative.iinet.net.au Mon Nov 20 18:30:11 2006 From: bernie at innovative.iinet.net.au (Bernd Felsche) Date: Tue, 21 Nov 2006 08:30:11 +0800 Subject: [Diy_efi] Rich detonation? In-Reply-To: <838029.65651.qm@web32205.mail.mud.yahoo.com> References: <838029.65651.qm@web32205.mail.mud.yahoo.com> Message-ID: <200611210830.11453@death.2.spammers> On Tuesday 21 November 2006 01:51, Adam Wade wrote: > --- "Becker, Damon (Damon)" wrote: > > Combustion velocity increases to a max rich point. > > That exact point is usually much richer than most > > cars run. That's why it's usually a non-issue. > That doesn't make sense. Richer burns cooler, plus > there are not enough oxygen atoms to completely > combust the fuel in any given area. Less fuel burning I'd tend to agree; except that I'd be looking for oxygen molecules as many oxygen atoms are already "otherwise occupied". :-) > + fuel burning at lower temp = slower burn rate (on > both counts), if basic physics is correct. Cooler > temps mean fewer actual molecular breaks and > reformations, as there's less energy available to do > the breaking; fewer oxygen atoms mean that some > fraction of the energy used in breaking apart the > hydrocarbon chains never gets "returned-and-then-some" > from oxidization. ISTM that people are mis-interpreting their instrumentation such as "knock" sensors. There are conditions other than detonation that can cause those sensors to indicate the presence of knock. OTOH, in a supercharged engine, there may not actually be as much combustible fuel injected as is planned for the "desired" AFR, resulting in a lean mixture with the actual mass of air. Again, something of a problem with interpreting what the sensors are saying. -- /"\ Bernd Felsche - Innovative Reckoning, Perth, Western Australia \ / ASCII ribbon campaign | "If we let things terrify us, X against HTML mail | life will not be worth living." / \ and postings | Lucius Annaeus Seneca, c. 4BC - 65AD. From niche at iinet.net.au Mon Nov 20 22:02:42 2006 From: niche at iinet.net.au (Mike) Date: Tue, 21 Nov 2006 12:02:42 +0800 Subject: [Diy_efi] Rich detonation? In-Reply-To: <4561BDE1.2050909@earthlink.net> References: <455F84C9.4050007@earthlink.net> <7.0.1.0.0.20061119145321.02a69610@iinet.net.au> <1163971355.4560cb1b5b4b3@webmail3.portugalmail.pt> <7.0.1.0.0.20061120145140.02a48200@iinet.net.au> <003a01c70c74$bc37ed70$02dea8c0@AIRBRIDGE> <7.0.1.0.0.20061120153403.027788f0@iinet.net.au> <4561BDE1.2050909@earthlink.net> Message-ID: <7.0.1.0.0.20061121115410.0270bc60@iinet.net.au>> On my car if I run it too rich it will stumble and not fire smoothly, me thinks that this will cause other items to not run smoothly such as valve clatter, wider changes in instantanteous acceleration/deacceleration of the rotational motion of the crank causing maybe timing belt whip, and who knows what other sympathetic resonances etc etc Is it not possible that all this extra lumpy motion is wrongly interpreted by your sensor ? fwiw: I took my detonation sensor off altogether and replaced it with a circuit that fools the ECU to think its never suffering from detonation, I run 10.5psi with a 3L RB30ET motor and a 'high flow' T3 turbo and set the mixture slightly richer than stoich by the flakey pot on the AFM, end result is improved fuel economy. Have been doing this for years, and last time I had to take the head off (due to corrosion of a water gallery getting to close to a chamber) I found no evidence of detonation or any damage to piston crowns or valves. The engine has done 278,000Kms or so and the only issue I now have is big end noise from worn big end bearings, last time I changed these it lasted for about a year, looks like it needs it again, thats what you get when using s/h bearings - but it still runs smoothly with just a little big end clatter when revd through certain ranges (at no load I might add), so its unlikely to be detonation. ie. Big end clatter tends to get queiter the more load you put on it - unless its really bad... btw: The detonation sensor signal on my ecu is ignored anyway beyond about 3500 rpms - that says sopmething about these devices being susceptible to a whole host of other noise sources as well as fact that the detonation sensors dont have a habit of lasting long. might I suggest try a brand new sensor and ensure the connections to it are clean and tight rgds mike At 10:38 PM 11/20/06, you wrote: >The reason for asking about rich detonation is that in my own experience when running AFRs lower than 10, the ECU will sometimes pick up knock - or at least interpret the signal from the knock sensor as knock. This causes the ECU to retard ignition timing and lower boost pressure. >Sometimes this will happen when tuning at not particularly high boost pressures, but very rich mixtures. > >-Joe >http://www.lovehorsepower.com >http://videos.lovehorsepower.com > >Mike wrote: >>At 03:23 PM 11/20/06, you wrote: >> >>>The richer the mix the faster the burn. The leaner the mix the slower the burn. It is all about ignition timing, however the source of detonation aside from improper timing is from poor quality fuel or fuel not suited for a specific compression ratio. Poor fuel combined with hot spots in the combustion chamber results in pre-ignition. I'm not really sure what you mean by "rich detonation". The whole engine is a system... all the parts and processes must match. >>> >> >>My post arose as a result of responding to this post by Joseph Obernberger >>who started the topic with the same subject line:- >> >> >> >>>Hi, >>> I've read in various places that it is possible to run an engine so rich that detonation can occur - or at least the knock sensor would pick up what sounded like detonation. Has anyone ever experienced this? Any truth to it? >>>Thanks! >>> >> >> >> >> >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi From damonb at avaya.com Tue Nov 21 00:51:11 2006 From: damonb at avaya.com (Becker, Damon (Damon)) Date: Mon, 20 Nov 2006 23:51:11 -0700 Subject: [Diy_efi] Rich detonation? References: <838029.65651.qm@web32205.mail.mud.yahoo.com> Message-ID: Sorry for not trimming. Activation energy is being achieved in each case (rich and lean). I don't think the answer lies in "which molecules break apart under which conditions" type of analysis. Combustion Kinematics supports the "richer = faster combustion" theory. To my surprise, there is a rich limit. I have my degree in this stuff and I, honestly, don't fully understand why that max velocity exists. Taking the issue one step further to the subject of the thread, I also am not 100% confident in my answer as to why rich detonation occurs. I suppose I should have made that clear. My reason this phonemona exists was what makes sense to me, given the research and experience I have, which both of which I think support my conclusions. -----Original Message----- From: diy_efi-bounces at diy-efi.org on behalf of Adam Wade Sent: Mon 11/20/2006 10:51 AM To: diy_efi at diy-efi.org Cc: Subject: RE: [Diy_efi] Rich detonation? That doesn't make sense. Richer burns cooler, plus there are not enough oxygen atoms to completely combust the fuel in any given area. Less fuel burning + fuel burning at lower temp = slower burn rate (on both counts), if basic physics is correct. Cooler temps mean fewer actual molecular breaks and reformations, as there's less energy available to do the breaking; fewer oxygen atoms mean that some fraction of the energy used in breaking apart the hydrocarbon chains never gets "returned-and-then-some" from oxidization. From niche at iinet.net.au Tue Nov 21 01:17:24 2006 From: niche at iinet.net.au (Mike) Date: Tue, 21 Nov 2006 15:17:24 +0800 Subject: [Diy_efi] Rich detonation? In-Reply-To: References: <838029.65651.qm@web32205.mail.mud.yahoo.com> Message-ID: <7.0.1.0.0.20061121151617.026ceeb0@iinet.net.au>> In all your travels on this subject did you ever come across a graph which shows the relationship of burn speed to mixture which hopefully includes some real number ? Rgds Mike At 02:51 PM 11/21/06, you wrote: >content-class: urn:content-classes:message >Content-Type: text/plain; > charset="UTF-8" > >Sorry for not trimming. > >Activation energy is being achieved in each case (rich and lean). I don't think the answer lies in "which molecules break apart under which conditions" type of analysis. Combustion Kinematics supports the "richer = faster combustion" theory. To my surprise, there is a rich limit. I have my degree in this stuff and I, honestly, don't fully understand why that max velocity exists. > >Taking the issue one step further to the subject of the thread, I also am not 100% confident in my answer as to why rich detonation occurs. I suppose I should have made that clear. > From espresso_doppio at yahoo.com Tue Nov 21 11:28:26 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Tue, 21 Nov 2006 09:28:26 -0800 (PST) Subject: [Diy_efi] Rich detonation? In-Reply-To: Message-ID: <718584.66978.qm@web32214.mail.mud.yahoo.com> --- "Becker, Damon (Damon)" wrote: > Activation energy is being achieved in each case > (rich and lean). I don't think the answer lies in > "which molecules break apart under which conditions" > type of analysis. Combustion Kinematics supports > the "richer = faster combustion" theory. To my > surprise, there is a rich limit. I have my degree > in this stuff and I, honestly, don't fully > understand why that max velocity exists. All the research I have seen shows variations in flame front expansion under various conditions; some rough parameters came from that research regarding detonation, but it was old research. I would be very interested in seeing anything from the 1960s and later in the way of SAE or other "journal"-level research on the matter of flame front propagation, particularly with regard to mixture homogeneity and composition. Can you point me toward some SAE docs or the like? | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Sponsored Link Rates near 39yr lows. $510,000 Loan for $1698/mo. Calcuate new payment. www.LowerMyBills.com/lre From damonb at avaya.com Tue Nov 21 12:35:39 2006 From: damonb at avaya.com (Becker, Damon (Damon)) Date: Tue, 21 Nov 2006 11:35:39 -0700 Subject: [Diy_efi] Rich detonation? References: <718584.66978.qm@web32214.mail.mud.yahoo.com> Message-ID: I wish. I'm sorry. All the stuff I have seen are in hard form, and were dated back to WWII, when they experimented with stuff like turbosupercharging and water injection for airplane engines. -----Original Message----- From: diy_efi-bounces at diy-efi.org on behalf of Adam Wade Sent: Tue 11/21/2006 10:28 AM To: diy_efi at diy-efi.org Cc: Subject: RE: [Diy_efi] Rich detonation? --- "Becker, Damon (Damon)" wrote: > Activation energy is being achieved in each case > (rich and lean). I don't think the answer lies in > "which molecules break apart under which conditions" > type of analysis. Combustion Kinematics supports > the "richer = faster combustion" theory. To my > surprise, there is a rich limit. I have my degree > in this stuff and I, honestly, don't fully > understand why that max velocity exists. All the research I have seen shows variations in flame front expansion under various conditions; some rough parameters came from that research regarding detonation, but it was old research. I would be very interested in seeing anything from the 1960s and later in the way of SAE or other "journal"-level research on the matter of flame front propagation, particularly with regard to mixture homogeneity and composition. Can you point me toward some SAE docs or the like? | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Sponsored Link Rates near 39yr lows. $510,000 Loan for $1698/mo. Calcuate new payment. www.LowerMyBills.com/lre _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From espresso_doppio at yahoo.com Tue Nov 21 12:44:22 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Tue, 21 Nov 2006 10:44:22 -0800 (PST) Subject: [Diy_efi] Rich detonation? In-Reply-To: Message-ID: <20061121184422.16154.qmail@web32201.mail.mud.yahoo.com> --- "Becker, Damon (Damon)" wrote: > I wish. I'm sorry. All the stuff I have seen are > in hard form, and were dated back to WWII, when they > experimented with stuff like turbosupercharging and > water injection for airplane engines. Yeah, most of the stuff I've seen is from "The Internal Combustion Engine in Theory and Practice" by Charles Fayette Taylor. I try to base my understanding on what's in there much of the time. I've been hoping for something more recent, but my reading of what he has published is that susceptibility to detonation trails off with increasing richness. I may have to go re-read and see if I'm misunderstanding something. | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Sponsored Link Rates near 39yr lows. $420,000 Loan for $1399/mo. Calcuate new payment. www.LowerMyBills.com/lre From damonb at avaya.com Tue Nov 21 14:24:00 2006 From: damonb at avaya.com (Becker, Damon (Damon)) Date: Tue, 21 Nov 2006 13:24:00 -0700 Subject: [Diy_efi] Rich detonation? References: <20061121184422.16154.qmail@web32201.mail.mud.yahoo.com> Message-ID: I wonder if excessively rich mixtures create airborne hot spots with the carbon. I would love to see a trace of the rich detonation. If it doesn't start with the end gasses like normal detonation does, then that would answer my question. From benof1987 at hotmail.com Wed Nov 22 04:11:21 2006 From: benof1987 at hotmail.com (Ben P) Date: Wed, 22 Nov 2006 20:11:21 +1000 Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) Message-ID: Hi people, after reading through all of the 'instant fuel economy' sites I could find on the net (except stuff like hi-clone), I thought of an idea I would like you guys to have a think about (and then go on to poke the s*** out of it). Also, whats the deal with these carby mesh systems? My dad's telstar (aka Mazda 626) had a heated mesh under the carby, and it went like a cut snake, but I am unsure of fuel economy. Evaporative Carby Evolution The typical evaporative carby heats the fuel to a gas, which then mixes with the air-stream better than a conventional jet/discharge nozzle combination would. One major advantage of this type of carburettor (apart from apparently huge economy benifits, which would be there, but maybe not so dramatic) is the ability to run on pretty much any hydrocarbon fuel, this includes (filtered) used crank case oil, if the carby heats enough. The only real disdvantages of this carby are a loss of power (hot air tends to do that), and if the carby isnt heated enough, 'lighter' parts of the fuel go first (giving an impression of huge mileage), then the heavier parts boil much later, giving My idea involves feeding fuel to a heated block (200-300 degrees, maybe hotter depending on fuel), which would effectively instantly boil all of its components and feed the fuel vapour into the intake stream, prefferably in a multipoint configuration. The fuel going to the heated block would be controlled by a pulsed valve much like an injector, but just controlling flow, not spraying the fuel as well (proper design of the heated block should negate the need for that). As an addition, water could also be added to the block to keep it clean, prevent detonation, and keep the engine clean. Although this would mean the blocks would need more heat input to mainain the same temperature. The only disadvantages I can see apart from the slight loss of power are a high current draw (if the blocks are electrically heated, the only way to get them hot on a cold start), and if the blocks are not electrically heated, the problem of what to do while the engine is cold (before the exhaust manifold gets hot enough to draw heat from. thoughts people? _________________________________________________________________ Advertisement: House hunt online now! http://a.ninemsn.com.au/b.aspx?URL=http%3A%2F%2Fninemsn%2Erealestate%2Ecom%2Eau%2Fcgi%2Dbin%2Frsearch%3Fa%3Dbhp%26t%3Dres%26cu%3DMSN&_t=758874163&_r=HM_EndText_Nov06&_m=EXT From espresso_doppio at yahoo.com Wed Nov 22 04:43:33 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Wed, 22 Nov 2006 02:43:33 -0800 (PST) Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) In-Reply-To: Message-ID: <514672.9085.qm@web32210.mail.mud.yahoo.com> --- Ben P wrote: > thoughts people? Pre-ignition, destroying the engine in short order, even with a painfully low compression ratio; an inability to fuel appropriately for large values of delta alpha; reduced power output for a given size engine (lower CR, plus less total air mass inside the combustion chamber due to it being heated so much); vapors condensing back to liquid form in the manifold and causing a lean condition that would increase the propensity for pre-ignition and detonation. I'd be interested to see actualy data of how it compared to the same engine fueled by a regular injection system, but I predict it is going to fare very poorly when a head-to-head is done. | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Sponsored Link Rates near 39yr lows. $510,000 Loan for $1698/mo. Calcuate new payment. www.LowerMyBills.com/lre From A6intruder at myo-p.com Wed Nov 22 07:54:58 2006 From: A6intruder at myo-p.com (Daniel Nicoson) Date: Wed, 22 Nov 2006 08:54:58 -0500 Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) In-Reply-To: Message-ID: Ben, Do a google search for "Smokey Yunick". Filter through the hits and look for his "adiabatic engine". He does what you're thinking about but gets great power. Thermodynamically he is really turning the hydrocarbon fuel into producer gas and running the engine on producer gas. In reality a modern well researched version of this should "in theory" be able to run most common hydrocarbon fuels. Smokey has since passed away but he had some great ideas during his lifetime. Dan Nicoson -----Original Message----- From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org]On Behalf Of Ben P Sent: Wednesday, November 22, 2006 5:11 AM To: diy_efi at diy-efi.org Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) Hi people, after reading through all of the 'instant fuel economy' sites I could find on the net (except stuff like hi-clone), I thought of an idea I would like you guys to have a think about (and then go on to poke the s*** out of it). Also, whats the deal with these carby mesh systems? My dad's telstar (aka Mazda 626) had a heated mesh under the carby, and it went like a cut snake, but I am unsure of fuel economy. Evaporative Carby Evolution The typical evaporative carby heats the fuel to a gas, which then mixes with the air-stream better than a conventional jet/discharge nozzle combination would. One major advantage of this type of carburettor (apart from apparently huge economy benifits, which would be there, but maybe not so dramatic) is the ability to run on pretty much any hydrocarbon fuel, this includes (filtered) used crank case oil, if the carby heats enough. The only real disdvantages of this carby are a loss of power (hot air tends to do that), and if the carby isnt heated enough, 'lighter' parts of the fuel go first (giving an impression of huge mileage), then the heavier parts boil much later, giving My idea involves feeding fuel to a heated block (200-300 degrees, maybe hotter depending on fuel), which would effectively instantly boil all of its components and feed the fuel vapour into the intake stream, prefferably in a multipoint configuration. The fuel going to the heated block would be controlled by a pulsed valve much like an injector, but just controlling flow, not spraying the fuel as well (proper design of the heated block should negate the need for that). As an addition, water could also be added to the block to keep it clean, prevent detonation, and keep the engine clean. Although this would mean the blocks would need more heat input to mainain the same temperature. The only disadvantages I can see apart from the slight loss of power are a high current draw (if the blocks are electrically heated, the only way to get them hot on a cold start), and if the blocks are not electrically heated, the problem of what to do while the engine is cold (before the exhaust manifold gets hot enough to draw heat from. thoughts people? _________________________________________________________________ Advertisement: House hunt online now! http://a.ninemsn.com.au/b.aspx?URL=http%3A%2F%2Fninemsn%2Erealestate%2Ecom%2 Eau%2Fcgi%2Dbin%2Frsearch%3Fa%3Dbhp%26t%3Dres%26cu%3DMSN&_t=758874163&_r=HM_ EndText_Nov06&_m=EXT _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From bill.washington at nec.com.au Thu Nov 23 00:13:41 2006 From: bill.washington at nec.com.au (Bill Washington) Date: Thu, 23 Nov 2006 17:13:41 +1100 Subject: [Diy_efi] Re: Diy_efi Digest, Vol 21, Issue 19 In-Reply-To: <20061122180006.294953B6A5@ns2.nec.com.au> References: <20061122180006.294953B6A5@ns2.nec.com.au> Message-ID: <45653C15.1050001@nec.com.au> Gents, What about using an ultrasonic fogger instead of heat to produce a vapour? Regards Bill > > Subject: > [Diy_efi] Evaporative fuel injection (evolution of the evap carby) > From: > "Ben P" > Date: > Wed, 22 Nov 2006 20:11:21 +1000 > To: > diy_efi at diy-efi.org > > To: > diy_efi at diy-efi.org > > > Hi people, after reading through all of the 'instant fuel economy' > sites I could find on the net (except stuff like hi-clone), I thought > of an idea I would like you guys to have a think about (and then go on > to poke the s*** out of it). Also, whats the deal with these carby > mesh systems? My dad's telstar (aka Mazda 626) had a heated mesh under > the carby, and it went like a cut snake, but I am unsure of fuel economy. > > Evaporative Carby Evolution > > The typical evaporative carby heats the fuel to a gas, which then > mixes with the air-stream better than a conventional jet/discharge > nozzle combination would. One major advantage of this type of > carburettor (apart from apparently huge economy benifits, which would > be there, but maybe not so dramatic) is the ability to run on pretty > much any hydrocarbon fuel, this includes (filtered) used crank case > oil, if the carby heats enough. The only real disdvantages of this > carby are a loss of power (hot air tends to do that), and if the carby > isnt heated enough, 'lighter' parts of the fuel go first (giving an > impression of huge mileage), then the heavier parts boil much later, > giving > > My idea involves feeding fuel to a heated block (200-300 degrees, > maybe hotter depending on fuel), which would effectively instantly > boil all of its components and feed the fuel vapour into the intake > stream, prefferably in a multipoint configuration. The fuel going to > the heated block would be controlled by a pulsed valve much like an > injector, but just controlling flow, not spraying the fuel as well > (proper design of the heated block should negate the need for that). > > As an addition, water could also be added to the block to keep it > clean, prevent detonation, and keep the engine clean. Although this > would mean the blocks would need more heat input to mainain the same > temperature. > > The only disadvantages I can see apart from the slight loss of power > are a high current draw (if the blocks are electrically heated, the > only way to get them hot on a cold start), and if the blocks are not > electrically heated, the problem of what to do while the engine is > cold (before the exhaust manifold gets hot enough to draw heat from. > > thoughts people? > > _________________________________________________________________ > Advertisement: House hunt online now! > http://a.ninemsn.com.au/b.aspx?URL=http%3A%2F%2Fninemsn%2Erealestate%2Ecom%2Eau%2Fcgi%2Dbin%2Frsearch%3Fa%3Dbhp%26t%3Dres%26cu%3DMSN&_t=758874163&_r=HM_EndText_Nov06&_m=EXT > > > > > ------------------------------------------------------------------------ > From benof1987 at hotmail.com Thu Nov 23 03:48:17 2006 From: benof1987 at hotmail.com (Ben P) Date: Thu, 23 Nov 2006 19:48:17 +1000 Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) In-Reply-To: <514672.9085.qm@web32210.mail.mud.yahoo.com> Message-ID: If you could elaborate on why you think each of those things would happen it would be better... But I'll give my point of view on what I think your arguments are based on. First up I am assuming that your claims of huge detonation, pre-ignition, and (most of the) lack of power centre around intake temperatures. I do not think that the intake temperatures would rise much. *Note: For this I am assuming that both air and evaporated fuel have the same specific heat and mass (per litre at STP) which is incorrect, but they should be close enough to eachother to get similar numbers I have* If you have an air-fuel ratio of 14.7:1 (by mass, but given the previous assumptions, this also becomes volume), you then have 14.7 litres (or kg) of air at 30 degrees celcius, and 1 litre (or kg) of fuel at 300 degrees. When you multiply the volume of air by its absolute temperature (kelvin) you get 4456.3 degrees/litre (I am unsure what to call this measurement, but all we are doing is calculating an average), and when you do the same to the fuel, you get 573.15 degrees/litre. add them together and you get 5029.5 degrees/litre. Divide this by litres (15.7 total volume) and you get 320.3 degrees K, or 47.1 degrees celcius. Not that much of an increase, and certainly no worse than most cars in a hot environment. Granted that once you have already boiled a fuel and introduce it to the intake it has no evaporative cooling effect, the difference in intake temps at the valve is likely to be the 17 degrees implied here, it still wont be that dramatic. As for the fuel condensing on the walls of the intake manifold, this should not be a problem with my idea. As the fuel would all eventually evaporate if left alone anyway, the only way fuel could condense back to a liquid is if the walls of the manifold were very cold, which wouldnt happen outside lab conditions anyway (bar extreme climates). Under these conditions not a huge amount of fuel systems would work at all anyway. The fuel is simply too hot to condense under atmospheric pressure. I believe that the condensing you are reffering to is from very fine droplets of fuel that have not evaporated fully (ie what carburettors do) hitting the walls of the manifold and sticking to it. Gases dont have the problem of sticking to anything... I am wearing the second low power argument for now (fuels displacing intake air), but even at a 12:1 AFR, the fuel would only take just over 7.5% of the volume, for the same 7.5% power loss (plus the losses due to heat though, so maybe 10-12% overall). And what on earth do you mean by "an inability to fuel appropriately for large values of delta alpha", I can't understand it. again, explain your theories. Any ignorant person can say things like 'it wont work', but not a huge amount of people explain why. cya Ben *I checked out the Smokey Yunick thing and couldnt make sense of any information. I get its claims, but no data on its workings. >From: Adam Wade >Reply-To: diy_efi at diy-efi.org >To: diy_efi at diy-efi.org >Subject: Re: [Diy_efi] Evaporative fuel injection (evolution of the evap >carby) >Date: Wed, 22 Nov 2006 02:43:33 -0800 (PST) > >--- Ben P wrote: > > > thoughts people? > >Pre-ignition, destroying the engine in short order, >even with a painfully low compression ratio; an >inability to fuel appropriately for large values of >delta alpha; reduced power output for a given size >engine (lower CR, plus less total air mass inside the >combustion chamber due to it being heated so much); >vapors condensing back to liquid form in the manifold >and causing a lean condition that would increase the >propensity for pre-ignition and detonation. > >I'd be interested to see actualy data of how it >compared to the same engine fueled by a regular >injection system, but I predict it is going to fare >very poorly when a head-to-head is done. > >| Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| >| "It was like an emergency ward after a great catastrophe; it | >| didn't matter what race or class the victims belonged to. | >| They were all given the same miracle drug, which was coffee. | >| The catastrophe in this case, of course, was that the sun | >| had come up again." -Kurt Vonnegut | >| M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | > > > >____________________________________________________________________________________ >Sponsored Link > >Rates near 39yr lows. $510,000 Loan for $1698/mo. >Calcuate new payment. www.LowerMyBills.com/lre >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi _________________________________________________________________ MSN Shopping has everything on your holiday list. Get expert picks by style, age, and price. Try it! http://shopping.msn.com/content/shp/?ctId=8000,ptnrid=176,ptnrdata=200601&tcode=wlmtagline From niche at iinet.net.au Thu Nov 23 02:27:55 2006 From: niche at iinet.net.au (Mike) Date: Thu, 23 Nov 2006 16:27:55 +0800 Subject: [Diy_efi] Re: Diy_efi Digest, Vol 21, Issue 19 In-Reply-To: <45653C15.1050001@nec.com.au> References: <20061122180006.294953B6A5@ns2.nec.com.au> <45653C15.1050001@nec.com.au> Message-ID: <7.0.1.0.0.20061123162537.0269ed00@iinet.net.au>> At 02:13 PM 11/23/06, you wrote: >Gents, > What about using an ultrasonic fogger instead of heat to produce a vapour? You mean a mist ? Heat will evaporate the fuel producing a vapour, ultrasonics produces a mist which might further turn into a vapour if the air is warm enough and it has enough time before being sucked into chamber. The amount of energy you'd need with ultrasonics and drive electronics might probably outweigh any benefit, rgds Mike >Regards >Bill > >> >>Subject: >>[Diy_efi] Evaporative fuel injection (evolution of the evap carby) >>From: >>"Ben P" >>Date: >>Wed, 22 Nov 2006 20:11:21 +1000 >>To: >>diy_efi at diy-efi.org >> >>To: >>diy_efi at diy-efi.org >> >> >>Hi people, after reading through all of the 'instant fuel economy' sites I could find on the net (except stuff like hi-clone), I thought of an idea I would like you guys to have a think about (and then go on to poke the s*** out of it). Also, whats the deal with these carby mesh systems? My dad's telstar (aka Mazda 626) had a heated mesh under the carby, and it went like a cut snake, but I am unsure of fuel economy. >> >>Evaporative Carby Evolution >> >>The typical evaporative carby heats the fuel to a gas, which then mixes with the air-stream better than a conventional jet/discharge nozzle combination would. One major advantage of this type of carburettor (apart from apparently huge economy benifits, which would be there, but maybe not so dramatic) is the ability to run on pretty much any hydrocarbon fuel, this includes (filtered) used crank case oil, if the carby heats enough. The only real disdvantages of this carby are a loss of power (hot air tends to do that), and if the carby isnt heated enough, 'lighter' parts of the fuel go first (giving an impression of huge mileage), then the heavier parts boil much later, giving >> >>My idea involves feeding fuel to a heated block (200-300 degrees, maybe hotter depending on fuel), which would effectively instantly boil all of its components and feed the fuel vapour into the intake stream, prefferably in a multipoint configuration. The fuel going to the heated block would be controlled by a pulsed valve much like an injector, but just controlling flow, not spraying the fuel as well (proper design of the heated block should negate the need for that). >> >>As an addition, water could also be added to the block to keep it clean, prevent detonation, and keep the engine clean. Although this would mean the blocks would need more heat input to mainain the same temperature. >> >>The only disadvantages I can see apart from the slight loss of power are a high current draw (if the blocks are electrically heated, the only way to get them hot on a cold start), and if the blocks are not electrically heated, the problem of what to do while the engine is cold (before the exhaust manifold gets hot enough to draw heat from. >> >>thoughts people? >> >>_________________________________________________________________ >>Advertisement: House hunt online now! >>http://a.ninemsn.com.au/b.aspx?URL=http%3A%2F%2Fninemsn%2Erealestate%2Ecom%2Eau%2Fcgi%2Dbin%2Frsearch%3Fa%3Dbhp%26t%3Dres%26cu%3DMSN&_t=758874163&_r=HM_EndText_Nov06&_m=EXT >> >> >> >>------------------------------------------------------------------------ >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi Regards from Mike Perth, Western Australia VK/VL Commodore Fuse Rail panel that wont warp, twist or melt, guaranteed ! Twin tyres for most sedans, trikes and motorcycle sidecars http://niche.iinet.net.au From phil at injec.com Thu Nov 23 09:14:16 2006 From: phil at injec.com (Phil Lamovie) Date: Fri, 24 Nov 2006 02:14:16 +1100 Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) References: Message-ID: <4565BAC8.6CBD3FBE@injec.com> About 15 years ago I worked on a project that was based on the use of exhaust heat to vaporize the fuel prior to it's "injection" into the manifold. Some results were as expected some were astonishing. The temperature needed to vaporize 100% of the fuel was in excess of 600 deg C. I know that we all know how easily petrol vaporizes but we also know that if you look inside the inlet manifold of a vehicle with a high degree of heat transfer from exhaust to inlet such as were being built in the 70's and 80's there was invariably a thick gooey (technical term) sludge under the carby. The physics were good but the engineering was bad. The engines were inline 4's and 6's with inlet and exhaust manifolds one on top of the other. The were technically bad in so many ways it doesn't pay to base any future work on the results. On the other hand... the very complicated "injected" system was awesome for it's clean burn and stability at 20:1 A/F ratio. It was capable of single digit HC reading in the exhaust with no cat. What it did have was... An exhaust heat exchanger that had a volume of 3.5 litres A fuel "dosing" pump to feed the heat exchanger A vapour pump to move the vapour to the... Vapour storage tank ( about 1 litre) An independent control system to keep it all happy An electric element that was about 1200 watts A starting procedure that was as complicated as a nuclear (pronounced Noo-ku-la) reactor. A set of large and noisy injectors A requirement to have intake and exhaust on the same side for packaging reasons. As we know things have moved on since then. Although physics hasn't changed. The project was assassinated by the marketing and money people who wanted to franchise the world with after market systems. If they had gone the OEM path they could have managed the costs much better and had proper integration with the rest of the vehicle systems. It may have gained some traction in 2nd world arenas such as India at the time. The US and OZ OEMs of course were already well progressed with planning their L Jetronic + cat era. The European OEMs were already doing L-Jet on the more expensive models. Phil From niche at iinet.net.au Thu Nov 23 09:38:44 2006 From: niche at iinet.net.au (Mike) Date: Thu, 23 Nov 2006 23:38:44 +0800 Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) In-Reply-To: <4565BAC8.6CBD3FBE@injec.com> References: <4565BAC8.6CBD3FBE@injec.com> Message-ID: <7.0.1.0.0.20061123233623.02d68680@iinet.net.au>> mmmm, I remember seeing a large fuel vaporisoring box atop a VL Commodore RB30 motor in a Sunday Times article about an Eastern States inventor/engineer so 13 years ago - any relationship ? Suffice it say, it achieved great emissions with no cat and the same or slightly better performance with substantial economy gains claimed of from 20 to 40% but never went further, does that sound familiar ? Rgds Mike At 11:14 PM 11/23/06, you wrote: >About 15 years ago I worked on a project that was based on the use of >exhaust heat to vaporize the fuel prior to it's "injection" into the manifold. > >Some results were as expected some were astonishing. > >The temperature needed to vaporize 100% of the fuel was in excess of >600 deg C. > >I know that we all know how easily petrol vaporizes but we >also know that if you look inside the inlet manifold of a vehicle with a high >degree of heat transfer from exhaust to inlet such as were being built >in the 70's and 80's there was invariably a thick gooey (technical term) sludge >under the carby. > >The physics were good but the engineering was bad. The engines were inline >4's and 6's with inlet and exhaust manifolds one on top of the other. > >The were technically bad in so many ways it doesn't pay to base any future >work on the results. > >On the other hand... the very complicated "injected" system was awesome for >it's clean burn and stability at 20:1 A/F ratio. It was capable of single digit >HC >reading in the exhaust with no cat. > >What it did have was... > >An exhaust heat exchanger that had a volume of 3.5 litres >A fuel "dosing" pump to feed the heat exchanger >A vapour pump to move the vapour to the... >Vapour storage tank ( about 1 litre) >An independent control system to keep it all happy >An electric element that was about 1200 watts >A starting procedure that was as complicated as a nuclear (pronounced Noo-ku-la) > > reactor. >A set of large and noisy injectors >A requirement to have intake and exhaust on the same side for packaging reasons. > >As we know things have moved on since then. Although physics hasn't changed. > >The project was assassinated by the marketing and money people who wanted to >franchise the world with after market systems. > >If they had gone the OEM path they could have managed the costs much better >and had proper integration with the rest of the vehicle systems. >It may have gained some traction in 2nd world arenas such as India at the time. > >The US and OZ OEMs of course were already well progressed with planning their >L Jetronic + cat era. The European OEMs were already doing L-Jet on the more >expensive models. > >Phil > > > > >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi From bernie at innovative.iinet.net.au Thu Nov 23 09:57:36 2006 From: bernie at innovative.iinet.net.au (Bernd Felsche) Date: Thu, 23 Nov 2006 23:57:36 +0800 Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) In-Reply-To: <7.0.1.0.0.20061123233623.02d68680@iinet.net.au> References: <4565BAC8.6CBD3FBE@injec.com> <7.0.1.0.0.20061123233623.02d68680@iinet.net.au>> Message-ID: <200611232357.36599@death.2.spammers> On Thursday 23 November 2006 23:38, Mike wrote: > Suffice it say, it achieved great emissions with no cat and the same > or slightly better performance with substantial economy gains claimed > of from 20 to 40% but never went further, does that sound familiar ? Low HC is easy to achieve with lean burn (20:1). The problem that the lean burn creates his high NOx because of the inherent high temperature. There's also an increased propensity to knock because of the very same high temperature. NOx and the increased propensity to knock can be reduced by (esp. cooled) EGR, but reducing the fresh air volume also means that the HC will increase as it finds less O2 with which to react. The reason why 3-way catalytic convertors came to the fore is because they make building the engine a lot easier (and thus cheaper), compared to lean-burn in combination with the plumbing for cooled EGR. The same problems are now having to be tackled with DI, stratified-charge gasoline engines because (3-way) catalytic convertors have very narrow conversion windows and certainly don't like being exposed to very hot exhaust, rich in NOx exhaust gases. They become ineffective at reducing anything. A common approach is to introduce a NOx storage "catalyst" that's monitored for when it's full (using a special NOx sendor) and then purged by making the DI engine run rich with homogeneous charge for short intervals. That inherently requires a drive-by-wire throttle so that the driver doesn't experience unintended acceleration during a NOx purge cycle. There is no "magic". It's all been done before. -- /"\ Bernd Felsche - Innovative Reckoning, Perth, Western Australia \ / ASCII ribbon campaign | "If we let things terrify us, X against HTML mail | life will not be worth living." / \ and postings | Lucius Annaeus Seneca, c. 4BC - 65AD. From espresso_doppio at yahoo.com Thu Nov 23 14:00:14 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Thu, 23 Nov 2006 12:00:14 -0800 (PST) Subject: [Diy_efi] Re: Diy_efi Digest, Vol 21, Issue 19 In-Reply-To: <45653C15.1050001@nec.com.au> Message-ID: <775927.22117.qm@web32210.mail.mud.yahoo.com> --- Bill Washington wrote: > What about using an ultrasonic fogger instead of > heat to produce a vapour? I wonder, would it be feasible to install such a device downstream of a regular port injector to improve mixture homogeneity, especially when cold or at small engine loads? I think it might bear considering if there's a way to install one in a manifold a few inches downstream without compromising airflow... | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Do you Yahoo!? Everyone is raving about the all-new Yahoo! Mail beta. http://new.mail.yahoo.com From espresso_doppio at yahoo.com Thu Nov 23 14:21:19 2006 From: espresso_doppio at yahoo.com (Adam Wade) Date: Thu, 23 Nov 2006 12:21:19 -0800 (PST) Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) In-Reply-To: Message-ID: <334115.82996.qm@web32203.mail.mud.yahoo.com> --- Ben P wrote: > First up I am assuming that your claims of huge > detonation, pre-ignition, and (most of the) lack > of power centre around intake temperatures. That's part of it. Smokey Yunick was using a draw-through turbocharger, and intake temps were supposedly above 100 C; in addition, you're running a very lean mixture, which will contribute toward detonation; the extremely high intake temp plus forced induction would account for the pre-ignition > As for the fuel condensing on the walls of the > intake manifold, this should not be a problem with > my idea. With Yunick's setup, likely not. If, as you suggested, the intake temp does not rise much, "stealing" the heat from the vaporized fuel, that would cool the vaporized fuel a lot (assuming again no blower), and I would be concerned that the less volatile fractions might condense, especially if the manifold walls are below the temp of the intake air. I think this one would bear experimental observation; it might happen, or it might not (for any given fuel; I was assuming pump gas). > I am wearing the second low power argument for now > (fuels displacing intake air), but even at a 12:1 > AFR, the fuel would only take just over 7.5% of the > volume, for the same 7.5% power loss (plus the > losses due to heat though, so maybe 10-12% overall). Except in port injection engines, much of the fuel remains in liquid form until after it is inside the combustion chamber, so the difference between your example and a "normal" fueling setup would be larger. Yunick used turbocharging to make up for the lost air mass and to keep the fuel in vapor form (and it should be noted that most experts in the field concluded that Yunick had some additional trickery, probably in fuel additives, that allowed this to work. GM licensed the technology from him, but never put it into production... That speaks volumes in my mind). > And what on earth do you mean by "an inability to > fuel appropriately for large values of delta alpha", > I can't understand it. Whack the throttle open fast, and see if the fueling can be richened enough, quickly enough, to keep the vehicle from stumbling. Since it seems there is a time factor here, as well as very lean running, I doubt very much that throttle response could be maintained, definitely without ruining the desired fuel economy. > *I checked out the Smokey Yunick thing and couldnt > make sense of any information. I get its claims, but > no data on its workings. Apparently he was tight-lipped on such details, and nothing was ever done with it after the initial splash of publicity. Something more was going on there than what meets the eye, methinks... | Kawasaki Zephyr 615 (Daphne) Kawasaki Zephyr 550 (Velma)| | "It was like an emergency ward after a great catastrophe; it | | didn't matter what race or class the victims belonged to. | | They were all given the same miracle drug, which was coffee. | | The catastrophe in this case, of course, was that the sun | | had come up again." -Kurt Vonnegut | | M/C Fuel Inj. Hndbk. @ Amazon.com - http://tinyurl.com/6o3ze | ____________________________________________________________________________________ Want to start your own business? Learn how on Yahoo! Small Business. http://smallbusiness.yahoo.com/r-index From krawczuk at dodo.com.au Thu Nov 23 19:04:55 2006 From: krawczuk at dodo.com.au (mark krawczuk) Date: Fri, 24 Nov 2006 11:34:55 +1030 Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) References: <4565BAC8.6CBD3FBE@injec.com> <7.0.1.0.0.20061123233623.02d68680@iinet.net.au>> Message-ID: <002401c70f64$8eb56fb0$60ba1bcb@markzu35x5eu9m> hi, when at TAFE college , there was a video of a guy that had high comppressed air mixing ?? in with the fuel injector to make the fuel atomise more . mark k ----- Original Message ----- From: "Mike" To: Sent: Friday, November 24, 2006 2:08 AM Subject: Re: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) > mmmm, I remember seeing a large fuel vaporisoring box atop a > VL Commodore RB30 motor in a Sunday Times article about an > Eastern States inventor/engineer so 13 years ago - any relationship ? > > Suffice it say, it achieved great emissions with no cat and the same > or slightly better performance with substantial economy gains claimed > of from 20 to 40% but never went further, does that sound familiar ? > > Rgds > > Mike > > > > At 11:14 PM 11/23/06, you wrote: > >>About 15 years ago I worked on a project that was based on the use of >>exhaust heat to vaporize the fuel prior to it's "injection" into the >>manifold. >> >>Some results were as expected some were astonishing. >> >>The temperature needed to vaporize 100% of the fuel was in excess of >>600 deg C. >> >>I know that we all know how easily petrol vaporizes but we >>also know that if you look inside the inlet manifold of a vehicle with a >>high >>degree of heat transfer from exhaust to inlet such as were being built >>in the 70's and 80's there was invariably a thick gooey (technical term) >>sludge >>under the carby. >> >>The physics were good but the engineering was bad. The engines were inline >>4's and 6's with inlet and exhaust manifolds one on top of the other. >> >>The were technically bad in so many ways it doesn't pay to base any future >>work on the results. >> >>On the other hand... the very complicated "injected" system was awesome >>for >>it's clean burn and stability at 20:1 A/F ratio. It was capable of single >>digit >>HC >>reading in the exhaust with no cat. >> >>What it did have was... >> >>An exhaust heat exchanger that had a volume of 3.5 litres >>A fuel "dosing" pump to feed the heat exchanger >>A vapour pump to move the vapour to the... >>Vapour storage tank ( about 1 litre) >>An independent control system to keep it all happy >>An electric element that was about 1200 watts >>A starting procedure that was as complicated as a nuclear (pronounced >>Noo-ku-la) >> >> reactor. >>A set of large and noisy injectors >>A requirement to have intake and exhaust on the same side for packaging >>reasons. >> >>As we know things have moved on since then. Although physics hasn't >>changed. >> >>The project was assassinated by the marketing and money people who wanted >>to >>franchise the world with after market systems. >> >>If they had gone the OEM path they could have managed the costs much >>better >>and had proper integration with the rest of the vehicle systems. >>It may have gained some traction in 2nd world arenas such as India at the >>time. >> >>The US and OZ OEMs of course were already well progressed with planning >>their >>L Jetronic + cat era. The European OEMs were already doing L-Jet on the >>more >>expensive models. >> >>Phil >> >> >> >> >>_______________________________________________ >>Diy_efi mailing list >>Diy_efi at diy-efi.org >>Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >>Main WWW page: http://www.diy-efi.org/diy_efi > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi From davida1 at hiwaay.net Thu Nov 23 19:22:41 2006 From: davida1 at hiwaay.net (David Allen) Date: Thu, 23 Nov 2006 19:22:41 -0600 Subject: [Diy_efi] Datalogging with knock sensor Message-ID: <02bf01c70f67$0c18aba0$1c7ca6a6@yancey.com> I've been playing with my new 'toy' which is a wideband datalogger. My AFR is now very close (after some logging and tweaking) and I want to start tweaking the spark timing. When I started this project I copied and pasted in a "stock" 2-bar sy/ty spark map into my ECM and it runs quite well. However, there are a few pingy spots at part throttle. My ECM does not have a knock sensor and this function is disabled in the calibration. (I do plan to use this feature eventually.) I was thinking about getting an appropriate knock sensor and interface box (the thing between the ECM and knock sensor) for my engine block. Then logging it with MAP and RPM to look for the areas with detonation; so I know where to edit the table in the ECM. My ECM has the old slow ALDL which is poor for real-time logging. Has anyone any experience with this? Thanks for any ideas! David From niche at iinet.net.au Thu Nov 23 23:51:05 2006 From: niche at iinet.net.au (Mike) Date: Fri, 24 Nov 2006 13:51:05 +0800 Subject: [Diy_efi] Re: Diy_efi Digest, Vol 21, Issue 19 In-Reply-To: <775927.22117.qm@web32210.mail.mud.yahoo.com> References: <45653C15.1050001@nec.com.au> <775927.22117.qm@web32210.mail.mud.yahoo.com> Message-ID: <7.0.1.0.0.20061124134155.02718420@iinet.net.au>> At 04:00 AM 11/24/06, you wrote: >I wonder, would it be feasible to install such a >device downstream of a regular port injector to >improve mixture homogeneity, especially when cold or >at small engine loads? I think it might bear >considering if there's a way to install one in a >manifold a few inches downstream without compromising airflow... When engine is cold there is substantial condensation of fuel vapours on cylinder walls. Eaton gmbh designed ultrasonic (horn) shaped fuel injectors over 20 years ago (I must dig up the article), and I referenced them in my EFI thesis in 1982 for uni, at that time they had a limited number of prototypes and wouldnt sell any. They were expecting to go into production but dont know what happened. The fuel economy gains were alleged up to 20% or better depending on conditions. Makes a lot of sense to maximise atomisation and reducing in droplet size assuming you could also achieve good distribution and manifold injection may not be ideal in that latter aspect. The direct piezo injector type as used on latest bmw biturbo engines seems to offer an excellent fuel economy for an engine capable of 225Kw on tap without noticeable turbo lag, something like 7L/100Kms country for a 3L. Have been offered a test drive by my friendly dealer and have the full brochure if anyone wants me to up upload any 4mpixel scans of any pages to an ftp server, I'll include the price list ;-) Heres the link for the direct piezo injectors for that car:- http://www.siemensvdo.com/press/releases/powertrain/2006/SV_200604_002_e.htm Regards from Mike Perth, Western Australia VK/VL Commodore Fuse Rail panel that wont warp, twist or melt, guaranteed ! Twin tyres for most sedans, trikes and motorcycle sidecars http://niche.iinet.net.au From benof1987 at hotmail.com Fri Nov 24 03:06:58 2006 From: benof1987 at hotmail.com (Ben P) Date: Fri, 24 Nov 2006 19:06:58 +1000 Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) In-Reply-To: <002401c70f64$8eb56fb0$60ba1bcb@markzu35x5eu9m> Message-ID: Phil: It appears I was a little off the temperature mark... So in the example you described, the vapour is made in a seperate canister using a heating element that draws near on 100 amps (at 12 volts) in conjunction with the exhaust heat to completely vaporise the fuel. There is also a second reservoir, and a set of injectors. Is this correct? >From what I can see the gas production works much like a carburettor accellerator pump circuit... The gas is produced/boiled/whatever in the heat exchanger until it reaches a certain level/pressure (like a float), from which it is moved into the 1L reservoir (much like an accell pump). When it is needed it then flows through the injectors and into the intake (like the pump when it is working). This seems like a good system to me, and in operation, I cannot see much of a difference between that idea and my own (parts list is completely different, and the way it works is too, but the end result of hot fuel vapor being injected in a multipoint configuration is the same. Adam: Yes I can see your concerns about the heavier parts of the fuel condensing again, but given the short length of port between injector and inlet valve, the fuel condensing could not possibly be any worse than a normal injector. Also injecting fuel as a gas, the gas can be far more directional (fuel has to be sprayed, and as we already have a vapour in this idea we can point it in one direction and straight into the combustion chamber, the vapour does not have to come near a port wall if the ports are straight enough. Yes its possible, but it shouldnt happen in most situations and the amount it happens would be negligible (and hence its effects would be too). And my calculations for the horsepower loss were based on 100% air in the intake, with no fuel going in (like a direct injection setup), and the percentage of air in the mix with gaseous fuels (ie my idea), at a rich mixture of 12:1. So the same numbers would apply to the port fuel injection (a 7.5% loss due to displaced air). Also, with the change in throttle problem, the idea was to run the engine at 14.7:1, which isn't rediculously lean (however lean running would be possible). Maybe the blocks could have an accellerator pump of their own (ie a surge of power/heat) to cope with the sudden fuel loads it will get. However it may be neccessary to have a normal injector at the throttle body to cover extreme conditions. Bernd: Maybe water injection is the solution to the high combustion temps associated with lean burning. Admittedly it means more things to fill, but all joe blogs needs is a great big light to say there isn't much water left. We all know he is already capable of putting a bottle of valve saver/octane injector/miracle juice into his tank, so opening his bonnet and pouring it in there shouldnt be a problem. A failsafe (reverting to stiochimetric afr's) could also be introduced if someone forgets. Maybe a rethink of the blocks is in order, maybe this idea needs a spray onto a hot block to work more efficiently... cya Ben _________________________________________________________________ Advertisement: Meet Sexy Singles Today @ Lavalife - Click here http://a.ninemsn.com.au/b.aspx?URL=http%3A%2F%2Flavalife9%2Eninemsn%2Ecom%2Eau%2Fclickthru%2Fclickthru%2Eact%3Fid%3Dninemsn%26context%3Dan99%26locale%3Den%5FAU%26a%3D23769&_t=754951090&_r=endtext_lavalife_nov_meet&_m=EXT From atomic at extendwireless.net Fri Nov 24 03:31:31 2006 From: atomic at extendwireless.net (Charles Woock) Date: Fri, 24 Nov 2006 03:31:31 -0600 Subject: [Diy_efi] Rich detonation? References: <838029.65651.qm@web32205.mail.mud.yahoo.com> Message-ID: <007b01c70fab$547fe2c0$02dea8c0@AIRBRIDGE> If you want to see a graph of the ignition timing to AFR relationship, download Tunerpro (EFI tuning software) and just look at the spark tables for... say... AUJP which is a Chevy 350. If you study the VE (fuel) and spark tables you'll see that at cruising speed, part throttle with relatively high manifold vacuum (leaner) the timing is significantly higher than at full throttle (richer). GM also had, but never implemented, a "highway mode" which leaned out the fuel. (to increase economy but unfortunately this would have violated some emissions laws). Highway mode required more spark advance. In the field of race engines, applied science and testing has clearly shown that a richer mixture (within limits) burns slower (flame propagation is slower). This is a very generalized statement. There is of course much more to it and every engine/combustion chamber is different. This is just one link out of hundreds on the net that talk about it. This one isn't the best at describing "why" but it proves the point. Keep looking and you'll uncover many very technical articles on the subject. http://www.rodandcustommagazine.com/techarticles/0604rc_ignition_timing/ As far as the specific problem... Knock sensor hits at or below AFR of 10, I would have to say that is way too much fuel to be useful for gaining power (on gas) and that the ignition timing is too advanced for that much fuel. But this is just my opinion. Charles ----- Original Message ----- From: "Becker, Damon (Damon)" To: ; Sent: Tuesday, November 21, 2006 12:51 AM Subject: RE: [Diy_efi] Rich detonation? > Sorry for not trimming. > > Activation energy is being achieved in each case (rich and lean). I don't > think the answer lies in "which molecules break apart under which > conditions" type of analysis. Combustion Kinematics supports the "richer > = faster combustion" theory. To my surprise, there is a rich limit. I > have my degree in this stuff and I, honestly, don't fully understand why > that max velocity exists. > > Taking the issue one step further to the subject of the thread, I also am > not 100% confident in my answer as to why rich detonation occurs. I > suppose I should have made that clear. > > My reason this phonemona exists was what makes sense to me, given the > research and experience I have, which both of which I think support my > conclusions. From niche at iinet.net.au Fri Nov 24 06:08:37 2006 From: niche at iinet.net.au (Mike) Date: Fri, 24 Nov 2006 20:08:37 +0800 Subject: [Diy_efi] Rich detonation? In-Reply-To: <007b01c70fab$547fe2c0$02dea8c0@AIRBRIDGE> References: <838029.65651.qm@web32205.mail.mud.yahoo.com> <007b01c70fab$547fe2c0$02dea8c0@AIRBRIDGE> Message-ID: <7.0.1.0.0.20061124200449.02c90360@iinet.net.au>> Thanks, But I would like to see a graph of burn speed vs mixture by anyone on this group who is firm of the opinion that richer mixtures burn faster - or at least faster enough to have to worry about them in terms of ignition timing mapping... ie Ignition timing can only be for a specific engine, burn speed will of course be influenced by chamber geometry but I want to see if there is some independent data, such as a tube flame front test which doesnt rely on turbulence induced by compression ? Cheers Mike At 05:31 PM 11/24/06, you wrote: >If you want to see a graph of the ignition timing to AFR relationship, download Tunerpro (EFI tuning software) and just look at the spark tables for... say... AUJP which is a Chevy 350. If you study the VE (fuel) and spark tables you'll see that at cruising speed, part throttle with relatively high manifold vacuum (leaner) the timing is significantly higher than at full throttle (richer). GM also had, but never implemented, a "highway mode" which leaned out the fuel. (to increase economy but unfortunately this would have violated some emissions laws). Highway mode required more spark advance. > >In the field of race engines, applied science and testing has clearly shown that a richer mixture (within limits) burns slower (flame propagation is slower). This is a very generalized statement. There is of course much more to it and every engine/combustion chamber is different. > >This is just one link out of hundreds on the net that talk about it. This one isn't the best at describing "why" but it proves the point. Keep looking and you'll uncover many very technical articles on the subject. > >http://www.rodandcustommagazine.com/techarticles/0604rc_ignition_timing/ > >As far as the specific problem... Knock sensor hits at or below AFR of 10, I would have to say that is way too much fuel to be useful for gaining power (on gas) and that the ignition timing is too advanced for that much fuel. But this is just my opinion. > >Charles > > > >----- Original Message ----- From: "Becker, Damon (Damon)" >To: ; >Sent: Tuesday, November 21, 2006 12:51 AM >Subject: RE: [Diy_efi] Rich detonation? > > >>Sorry for not trimming. >> >>Activation energy is being achieved in each case (rich and lean). I don't think the answer lies in "which molecules break apart under which conditions" type of analysis. Combustion Kinematics supports the "richer = faster combustion" theory. To my surprise, there is a rich limit. I have my degree in this stuff and I, honestly, don't fully understand why that max velocity exists. >> >>Taking the issue one step further to the subject of the thread, I also am not 100% confident in my answer as to why rich detonation occurs. I suppose I should have made that clear. >> >>My reason this phonemona exists was what makes sense to me, given the research and experience I have, which both of which I think support my conclusions. > > >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi From phil at injec.com Fri Nov 24 07:20:14 2006 From: phil at injec.com (Phil Lamovie) Date: Sat, 25 Nov 2006 00:20:14 +1100 Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) References: <4565BAC8.6CBD3FBE@injec.com> <7.0.1.0.0.20061123233623.02d68680@iinet.net.au>> Message-ID: <4566F18E.195DC4DD@injec.com> Hi Mike, The setup I referred to was a Queensland University of Technology plus private enterprise thing and was bolted on to VH Commodore (like an opel but with a bad engine) As for the High NOx at 20:1 not so. The NOx curve is mirrored about the peak at approx. Lambda 1.1 or 16.7:1. At 20:1 the NOx is the same as about 12:1 . Phil For reference try The Bosch Automotive Handbook page 487 From efi at dyakron.com Fri Nov 24 07:30:12 2006 From: efi at dyakron.com (Mike V) Date: Fri, 24 Nov 2006 08:30:12 -0500 Subject: [Diy_efi] Datalogging with knock sensor In-Reply-To: <02bf01c70f67$0c18aba0$1c7ca6a6@yancey.com> Message-ID: <5.1.0.14.0.20061124082646.03736480@dyakron.com> Hi David, you mention the SyTy code and slow ECM logging. The Typical rate I've seen from a 7749 SyTy ECM is around 4 frames per second. Are you using a 7749? Also, which logging software are you using? The logs should allow you to roughly determine at which MAP & RPM your spark knock occurs. Close anyway.. MV At 07:22 PM 11/23/2006 -0600, you wrote: > I've been playing with my new 'toy' which is a wideband datalogger. My > AFR is now very close (after some logging and tweaking) and I want to > start tweaking the spark timing. When I started this project I copied > and pasted in a "stock" 2-bar sy/ty spark map into my ECM and it runs > quite well. However, there are a few pingy spots at part throttle. > My ECM does not have a knock sensor and this function is disabled in > the calibration. (I do plan to use this feature eventually.) > I was thinking about getting an appropriate knock sensor and interface > box (the thing between the ECM and knock sensor) for my engine > block. Then logging it with MAP and RPM to look for the areas with > detonation; so I know where to edit the table in the ECM. My ECM has the > old slow ALDL which is poor for real-time logging. > Has anyone any experience with this? > Thanks for any ideas! >David From niche at iinet.net.au Fri Nov 24 10:41:19 2006 From: niche at iinet.net.au (Mike) Date: Sat, 25 Nov 2006 00:41:19 +0800 Subject: [Diy_efi] Evaporative fuel injection (evolution of the evap carby) In-Reply-To: <4566F18E.195DC4DD@injec.com> References: <4565BAC8.6CBD3FBE@injec.com> <7.0.1.0.0.20061123233623.02d68680@iinet.net.au> <4566F18E.195DC4DD@injec.com> Message-ID: <7.0.1.0.0.20061125003940.026d8670@iinet.net.au>> Interesting thanks Phil, Whatever happened to these sorts of developments, surely there would be some mob offering them to even backyard installers, yet they all see to fizzle out, are there regulatory issues here in Aust or just opportunistic commercial 'managers' who've spent their doh and lost the plot ;) ? Regards Mike At 09:20 PM 11/24/06, you wrote: >Hi Mike, > >The setup I referred to was a Queensland University of Technology >plus private enterprise thing and was bolted on to VH Commodore >(like an opel but with a bad engine) > >As for the High NOx at 20:1 not so. The NOx curve is mirrored about >the peak at approx. Lambda 1.1 or 16.7:1. At 20:1 the NOx is the same >as about 12:1 . > >Phil > >For reference try The Bosch Automotive Handbook page 487 > > >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi Regards from Mike Perth, Western Australia VK/VL Commodore Fuse Rail panel that wont warp, twist or melt, guaranteed ! Twin tyres for most sedans, trikes and motorcycle sidecars http://niche.iinet.net.au From dan at w3eax.umd.edu Sat Nov 25 13:28:45 2006 From: dan at w3eax.umd.edu (dan at w3eax.umd.edu) Date: Sat, 25 Nov 2006 14:28:45 -0500 (EST) Subject: [Diy_efi] ABS Message-ID: Hi Guys (and gals), I was wondering if anyone has ever played with making their own proportioning valve based on ABS. I have a Mk1 MR2 and the car uses a pressure regulator to control maximum braking on the rear brakes to prevent them from locking. A number of people have commented that the regulator is set poorly and causes the rears to be doing very little when the front are nearly locked, thats very unfortunate in an MR2 which has most of its weight over the back. I was thinking it'd be neat to try putting in an ABS modulator valve, a couple pressure sensors, and a 2 axis-accellerometer, which would keep the rear pressure at some proportion of the front pressure by using the ABS valve block. The accellerometer would be able to detect tilt in the car and adjust the pressure proportioning as appropriate. Anyone ever try anything like this? dan From chrism at cnx.net Sat Nov 25 14:09:04 2006 From: chrism at cnx.net (Chris McKinnon) Date: Sat, 25 Nov 2006 12:09:04 -0800 Subject: [Diy_efi] ABS In-Reply-To: Message-ID: <3.0.6.32.20061125120904.014c4d10@cnx.net> I seem to remember seeing some who had put the whole ABS system off a Mk2 onto his Mk1 for autocross and he seemed to like the results. I can't seem to find his site though... You could try asking on the MR2OC board maybe. Chris >Hi Guys (and gals), > >I was wondering if anyone has ever played with making their own >proportioning valve based on ABS. I have a Mk1 MR2 and the car uses a >pressure regulator to control maximum braking on the rear brakes to >prevent them from locking. A number of people have commented that the >regulator is set poorly and causes the rears to be doing very little when >the front are nearly locked, thats very unfortunate in an MR2 which has >most of its weight over the back. > >I was thinking it'd be neat to try putting in an ABS modulator valve, a >couple pressure sensors, and a 2 axis-accellerometer, which would keep the >rear pressure at some proportion of the front pressure by using the ABS >valve block. The accellerometer would be able to detect tilt in the car >and adjust the pressure proportioning as appropriate. > >Anyone ever try anything like this? > >dan From torbjorn.forsman at gengas.nu Sat Nov 25 17:32:45 2006 From: torbjorn.forsman at gengas.nu (=?ISO-8859-1?Q?Torbj=F6rn_Forsman?=) Date: Sun, 26 Nov 2006 00:32:45 +0100 Subject: [Diy_efi] ABS In-Reply-To: References: Message-ID: <4568D29D.7020606@gengas.nu> But is this brake proportioning problem really due to a bad design from the beginning? Or might it be that parts in the pressure regulator wear out or get stuck as time passes? At least, the brake proportioning must have been acceptable when the car model was presented to the authorities for type approval. If the pressure regulator is connected to the rear suspension in order to permit a higher brake pressure when the rear of the vehicle is heavily loaded, then there are often lots of mechanical parts - links, springs etc - that may come out of order or need adjustment. A good mechanical pressure regulator with an integrated accelerometer was used on some VW buses (Vanagon/Kleinbus/Transporter) during the 70's and perhaps later too. Take a look at that unit, it is probably easily found at breaker's yards. Best regards Torbj?rn Forsman dan at w3eax.umd.edu wrote: > > Hi Guys (and gals), > > I was wondering if anyone has ever played with making their own > proportioning valve based on ABS. I have a Mk1 MR2 and the car uses a > pressure regulator to control maximum braking on the rear brakes to > prevent them from locking. A number of people have commented that the > regulator is set poorly and causes the rears to be doing very little > when the front are nearly locked, thats very unfortunate in an MR2 which > has most of its weight over the back. > > I was thinking it'd be neat to try putting in an ABS modulator valve, a > couple pressure sensors, and a 2 axis-accellerometer, which would keep > the rear pressure at some proportion of the front pressure by using the > ABS valve block. The accellerometer would be able to detect tilt in the > car and adjust the pressure proportioning as appropriate. > > Anyone ever try anything like this? > > dan > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > From dan at w3eax.umd.edu Sat Nov 25 18:05:52 2006 From: dan at w3eax.umd.edu (dan at w3eax.umd.edu) Date: Sat, 25 Nov 2006 19:05:52 -0500 (EST) Subject: [Diy_efi] Proportioning valves Message-ID: My guess is the primary purpose of the regulator is safety. If the rear wheels were to lock up before the fronts in an MR2, most drivers would cause disasterous consequences. As a result, they may have intentionally been overly conservative in the settings to ensure that this never happens. I have a VW and I'm aware of the VW load-sensing pressure regulator. It was certainly a darn clever idea. Unfortunately I don't have a solid axle like the VW. I suppose its possible I could rig it up some how onto the strut assembly. I just thought it would be an interesting project to try a quasi-ABS system. I'm not real clear on how ABS works though. It was my understanding the pump creates a huge amount of excess pressure and then the valve block is some how used to control the pressure at the wheels. I wasn't clear whether or not its a PWM in order to maintain a specific pressure or if its just a too-much pressure, no pressure, too-much pressure, no pressure, too-much, etc. I don't really see why a pump is needed if you just use the pressure applied by the foot and modulate the pressure so that the moment it locks up, you alleviate pressure (say 70% of pre-lock pressure or whatever it takes to let the wheel spin), then build back up to 95% of pre-lock pressure, then slowly walk upward until it locks again and repeat. (I've also wondered if there is someway to sense lockup before it happens. I realize this isn't EFI, but it is automotive electronic design so I figured people here might be interested. dan From wopontour at hotmail.com Sat Nov 25 18:23:08 2006 From: wopontour at hotmail.com (WopOnTour) Date: Sat, 25 Nov 2006 17:23:08 -0700 Subject: [Diy_efi] ABS References: Message-ID: Simple solution?... just get an adjustable proportioning valve (Willwood makes one) and adjust accordingly HTH WOT ----- Original Message ----- From: To: Sent: Saturday, November 25, 2006 12:28 PM Subject: [Diy_efi] ABS > > Hi Guys (and gals), > > I was wondering if anyone has ever played with making their own > proportioning valve based on ABS. I have a Mk1 MR2 and the car uses a > pressure regulator to control maximum braking on the rear brakes to > prevent them from locking. A number of people have commented that the > regulator is set poorly and causes the rears to be doing very little when > the front are nearly locked, thats very unfortunate in an MR2 which has > most of its weight over the back. > > I was thinking it'd be neat to try putting in an ABS modulator valve, a > couple pressure sensors, and a 2 axis-accellerometer, which would keep the > rear pressure at some proportion of the front pressure by using the ABS > valve block. The accellerometer would be able to detect tilt in the car > and adjust the pressure proportioning as appropriate. > > Anyone ever try anything like this? > > dan > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > From phil at injec.com Sat Nov 25 23:55:33 2006 From: phil at injec.com (Phil Lamovie) Date: Sun, 26 Nov 2006 16:55:33 +1100 Subject: [Diy_efi] Evaporative fuel injection: or why they all fail References: <4565BAC8.6CBD3FBE@injec.com> <7.0.1.0.0.20061123233623.02d68680@iinet.net.au> <4566F18E.195DC4DD@injec.com> <7.0.1.0.0.20061125003940.026d8670@iinet.net.au>> Message-ID: <45692C55.72294B23@injec.com> Hi Mike, The cost of design test and production is often in excess of what a small market like Australia can return to investors. It is possible to estimate fairly accurately how many sales you require per $million invested, then you look at aftermarket uptake rates and conclude you need "X" million vehicles of an identical build so that the 2% uptake rate is sufficient. Really, since the 80's it's not even a pipe dream it's just a silly waste of money. There was a rule of thumb back then that if you could lower fuel consumption by 15% you went aftermarket or if you could lower production cost by 30% you went OEM. When our LPG Liquid Injection was ready for market we found that our sponsors at the time, Ford Australia, had been spending a multimillion dollar budget on a twin converter vapour system that cost about the same. This was despite featuring our system on the front cover of the Ford in-house product magazine and never mentioning their own developments. It had "special air box retainers" that were essentially springs that were capable of saving the airbox from exploding each time the car backfired. The airbox cost about $300 and the taxi drivers were wrapping them in "ocky straps" as a solution. On top of that there is all the costs associated with manuals and training and testing and spare parts. Worst of all our conversion had more torque with a std engine than Ford's Special Vehicle's go fast model with the funny camshafts etc. We all failed to grasp that even though it was better in every way it didn't fit into their product line up and thus would never be sold. We always saw the improvements as a great selling point but it was really naive of us not to consider their marketing depts horror at the thought. In the end, the Boss of Tickfords (Ford's Partner in Special Vehicles) Howard Marsden and his Powertrain Engineering Manager took the car we prepared for a "drive it like you stole it" ride around the industrial estate. After 20 minutes they parked in the car park and switched off the engine. The ticking noises as the exhaust cooled were loud. Nobody moved, the powertrain manager counted to himself and after 20 to 30 seconds he restarted the engine. We had just passed a heat soak test without fuel rail insulation. As I drove away that day I was thinking about buying an Island for Christmas. It never happened. Phil From damonb at avaya.com Sun Nov 26 16:37:13 2006 From: damonb at avaya.com (Becker, Damon (Damon)) Date: Sun, 26 Nov 2006 15:37:13 -0700 Subject: [Diy_efi] Proportioning valves References: Message-ID: Most Toyotas have this. The trucks do, and so does my independant suspension 93 Camry. It's a fantastic idea! -----Original Message----- From: diy_efi-bounces at diy-efi.org on behalf of dan at w3eax.umd.edu Sent: Sat 11/25/2006 5:05 PM To: diy_efi at diy-efi.org Cc: Subject: [Diy_efi] Proportioning valves My guess is the primary purpose of the regulator is safety. If the rear wheels were to lock up before the fronts in an MR2, most drivers would cause disasterous consequences. As a result, they may have intentionally been overly conservative in the settings to ensure that this never happens. I have a VW and I'm aware of the VW load-sensing pressure regulator. It was certainly a darn clever idea. Unfortunately I don't have a solid axle like the VW. I suppose its possible I could rig it up some how onto the strut assembly. I just thought it would be an interesting project to try a quasi-ABS system. I'm not real clear on how ABS works though. It was my understanding the pump creates a huge amount of excess pressure and then the valve block is some how used to control the pressure at the wheels. I wasn't clear whether or not its a PWM in order to maintain a specific pressure or if its just a too-much pressure, no pressure, too-much pressure, no pressure, too-much, etc. I don't really see why a pump is needed if you just use the pressure applied by the foot and modulate the pressure so that the moment it locks up, you alleviate pressure (say 70% of pre-lock pressure or whatever it takes to let the wheel spin), then build back up to 95% of pre-lock pressure, then slowly walk upward until it locks again and repeat. (I've also wondered if there is someway to sense lockup before it happens. I realize this isn't EFI, but it is automotive electronic design so I figured people here might be interested. dan _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi From benof1987 at hotmail.com Sun Nov 26 17:57:04 2006 From: benof1987 at hotmail.com (Ben P) Date: Mon, 27 Nov 2006 09:57:04 +1000 Subject: [Diy_efi] Evaporative fuel injection: or why they all fail In-Reply-To: <45692C55.72294B23@injec.com> Message-ID: Hmm well that sucks... And you said something about needing X identical vehicles... what about targeting vehicles which have used the same parts in many models. I.e. the inlet manifold bolt pattern and port spacing is the same in falcons from 1988 to current, and they have used the same inlet manifold from 1994-curent. If you were making inlet manifolds (which this evaporative injection system will need) for cars like this, you wouldn't need a whole lot of variety to sell a lot of manifolds. Another option is developing this system for an overseas market. Ie if this evaporative injection system was sold in america, the amount of potential customers just drew dramatically, especially if you then target common models/engines. ie how many americans want better fuel economy from their 350 chev powered vehicle? it has to be more people than want better economy from their 4L OHC falcon... just a couple of thoughts... cya Ben >From: Phil Lamovie >Reply-To: diy_efi at diy-efi.org >To: diy_efi at diy-efi.org >Subject: Re: [Diy_efi] Evaporative fuel injection: or why they all fail >Date: Sun, 26 Nov 2006 16:55:33 +1100 > > >Hi Mike, > >The cost of design test and production is often in excess of what a >small market like Australia can return to investors. > >It is possible to estimate fairly accurately how many sales you require >per $million invested, then you look at aftermarket uptake rates and >conclude you need "X" million vehicles of an identical build so that the 2% >uptake rate is sufficient. > >Really, since the 80's it's not even a pipe dream it's just a silly waste >of >money. > >There was a rule of thumb back then that if you could lower fuel >consumption >by 15% you went aftermarket or if you could lower production cost by 30% >you went OEM. > >When our LPG Liquid Injection was ready for market we found that our >sponsors >at the time, Ford Australia, had been spending a multimillion dollar budget >on >a twin converter vapour system that cost about the same. > >This was despite featuring our system on the front cover of the Ford >in-house >product magazine and never mentioning their own developments. > >It had "special air box retainers" that were essentially springs that were >capable >of saving the airbox from exploding each time the car backfired. The airbox >cost about $300 and the taxi drivers were wrapping them in "ocky straps" as >a solution. > >On top of that there is all the costs associated with manuals and training >and >testing and spare parts. > >Worst of all our conversion had more torque with a std engine than Ford's >Special Vehicle's go fast model with the funny camshafts etc. We all failed >to grasp that even though it was better in every way it didn't fit into >their >product line up and thus would never be sold. > >We always saw the improvements as a great selling point but it was really >naive of us not to consider their marketing depts horror at the thought. > >In the end, the Boss of Tickfords (Ford's Partner in Special Vehicles) >Howard >Marsden and his Powertrain Engineering Manager took the car we prepared >for a "drive it like you stole it" ride around the industrial estate. > >After 20 minutes they parked in the car park and switched off the engine. >The ticking noises as the exhaust cooled were loud. Nobody moved, the >powertrain manager counted to himself and after 20 to 30 seconds he >restarted the engine. We had just passed a heat soak test without fuel rail >insulation. > >As I drove away that day I was thinking about buying an Island for >Christmas. > >It never happened. > >Phil > > >_______________________________________________ >Diy_efi mailing list >Diy_efi at diy-efi.org >Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi >Main WWW page: http://www.diy-efi.org/diy_efi _________________________________________________________________ Advertisement: 110,000+ cars with the click of a mouse at carsales.com.au http://a.ninemsn.com.au/b.aspx?URL=http%3A%2F%2Fsecure%2Dau%2Eimrworldwide%2Ecom%2Fcgi%2Dbin%2Fa%2Fci%5F450304%2Fet%5F2%2Fcg%5F801577%2Fpi%5F1005244%2Fai%5F838593&_t=757768878&_r=endtext_110000&_m=EXT From dan at w3eax.umd.edu Sun Nov 26 19:10:28 2006 From: dan at w3eax.umd.edu (dan at w3eax.umd.edu) Date: Sun, 26 Nov 2006 20:10:28 -0500 Subject: [Diy_efi] ABS proportioning valve Message-ID: <200611270110.kAR1ASZE003791@w3eax.umd.edu> Well, I looked it up on Howstuffworks, and according to them: It looks like the valve has three positions: open, closed, release (one-way allows pressure to bleed off from the brake-side). They claim the controller is normally open but then releases if a wheel decellerates very rapidly until proper behavior decelleration is restored and then its re-openned. This leaves me with a few questions: 1) Whats the purpose of closed? It seems like you are always alternating between release and open. 2) Can you partially open the valve resulting in a pressure drop across it? If thats the case then presumably you could just monitor the before and after pressure and run a simple control loop to control the current into the valve. 3) Is there a way to detect impending lockup before it locks up? From a technical point of view what exactly is threshold braking? dan From milanoguy at gmail.com Mon Nov 27 00:59:50 2006 From: milanoguy at gmail.com (Milano Guy) Date: Mon, 27 Nov 2006 00:59:50 -0600 Subject: [Diy_efi] ABS In-Reply-To: References: Message-ID: Hi Dan You are way off course in your analysis. Unless your car has a worn out proportioning valve( very unlikely) or some other mechanical brake problem(possible), your MR2 is probably stopping very well. In a short wheelbase vehicles like your MR2 the front tires will always be doing almost all of the braking. You identify weight on the rear wheels as an influence on breaking. It is a factor, but a minor one, more important factors are CG, wheelbase, weight transfer, tire contact area, tire grip. There are several good books on brake systems which cover these factors in great detail. Bye On 11/25/06, dan at w3eax.umd.edu wrote: > > > Hi Guys (and gals), > > I was wondering if anyone has ever played with making their own > proportioning valve based on ABS. I have a Mk1 MR2 and the car uses a > pressure regulator to control maximum braking on the rear brakes to > prevent them from locking. A number of people have commented that the > regulator is set poorly and causes the rears to be doing very little when > the front are nearly locked, thats very unfortunate in an MR2 which has > most of its weight over the back. > > I was thinking it'd be neat to try putting in an ABS modulator valve, a > couple pressure sensors, and a 2 axis-accellerometer, which would keep the > rear pressure at some proportion of the front pressure by using the ABS > valve block. The accellerometer would be able to detect tilt in the car > and adjust the pressure proportioning as appropriate. > > Anyone ever try anything like this? > > dan > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi > From niche at iinet.net.au Wed Nov 29 06:42:37 2006 From: niche at iinet.net.au (Mike) Date: Wed, 29 Nov 2006 20:42:37 +0800 Subject: [Diy_efi] Passing of Don Sauman last Sunday 26th Nov 2006 Message-ID: <7.0.1.0.0.20061129203519.02722d40@iinet.net.au>> Hullo chaps, One of our members Don Sauman who I met about half a dozen times over the course of the last 2 years died of heart failure this last Sunday, I just found out a few minutes ago as his new email address bounced. Don was a keen automotive enthusiast and all round great guy, what more can I say as I only knew him as a technical acquaintance for the most part but we had great chats when he came over to my lab for a cuppa, his V8 jeep and VN commodore outlived him, might happen to more of us the way life happens to be at the moment, RIP. There is a service next Monday 10:30am at Karakatta (Perth) for those that are able to pay their respects locally, Regards from Mike Massen Network Power Systems Lab 08 9444 8961 Mb 0438 048961 Perth, Western Australia * VL/VK GMH Commodore Fuse Rail that wont warp or melt ! * RB30 Skyline/Nissan/VL Milspec ignition drivers now in economy trials * Twin tyres for most sedans, trikes and motorcycle sidecars * Industrial grade PolyVinyliDeneChloride (PVDC Copolymer) in bulk, the best oxygen and water protective barrier you can find for circuit boards. Web site under construction http://niche.iinet.net.au From efi at dyakron.com Wed Nov 29 08:14:55 2006 From: efi at dyakron.com (Mike V) Date: Wed, 29 Nov 2006 09:14:55 -0500 Subject: [Diy_efi] Passing of Don Sauman last Sunday 26th Nov 2006 In-Reply-To: <7.0.1.0.0.20061129203519.02722d40@iinet.net.au>> Message-ID: <5.1.0.14.0.20061129090923.03780ec0@dyakron.com> Very sorry to hear that Mike. Don was always contributing and trying to help other listers. He seemed like a good guy from my vantage point on the other side of this small planet. Thanks for the post. Best wishes, mike v. At 08:42 PM 11/29/2006 +0800, you wrote: >Don was a keen automotive enthusiast and all round great guy, what more >can I say as I only knew him as a technical acquaintance for the most >part but we had great chats when he came over to my lab for a cuppa, >his V8 jeep and VN commodore outlived him, might happen to more >of us the way life happens to be at the moment, RIP. From geoff_h at smartchat.net.au Wed Nov 29 14:30:35 2006 From: geoff_h at smartchat.net.au (Geoff Harrison) Date: Thu, 30 Nov 2006 07:30:35 +1100 Subject: [Diy_efi] Passing of Don Sauman last Sunday 26th Nov 2006 References: <7.0.1.0.0.20061129203519.02722d40@iinet.net.au>> Message-ID: <001001c713f5$3a813510$6500a8c0@fred> Hi all, As Mike said, Don was one of those all round great guys. One of those on my list of must meet one day. We had several off list comms, sharing several interests including AMC (he will also be missed on the AMC forum also) photography, and fuel injection. More importantly, a compassionate, friendly sole, with never a bad word about anyone. Mike, my thoughts are with you as I know you were getting to know the man. Try not to think of this as a loss, but be grateful for having known him. Part of Don will stay with us. Regards, Geoff ----- Original Message ----- From: "Mike" To: Sent: Wednesday, November 29, 2006 11:42 PM Subject: [Diy_efi] Passing of Don Sauman last Sunday 26th Nov 2006 > Hullo chaps, > One of our members Don Sauman who I met about half a dozen > times > over the course of the last 2 years died of heart failure this > last Sunday, > I just found out a few minutes ago as his new email address > bounced. > > Don was a keen automotive enthusiast and all round great guy, > what more > can I say as I only knew him as a technical acquaintance for > the most > part but we had great chats when he came over to my lab for a > cuppa, > his V8 jeep and VN commodore outlived him, might happen to > more > of us the way life happens to be at the moment, RIP. > > There is a service next Monday 10:30am at Karakatta (Perth) > for those > that are able to pay their respects locally, > > > > > Regards from > > > Mike Massen > Network Power Systems > Lab 08 9444 8961 > Mb 0438 048961 > Perth, Western Australia > * VL/VK GMH Commodore Fuse Rail that wont warp or melt ! > * RB30 Skyline/Nissan/VL Milspec ignition drivers now in > economy trials > * Twin tyres for most sedans, trikes and motorcycle sidecars > * Industrial grade PolyVinyliDeneChloride (PVDC Copolymer) in > bulk, the best > oxygen and water protective barrier you can find for circuit > boards. > Web site under construction http://niche.iinet.net.au > _______________________________________________ > Diy_efi mailing list > Diy_efi at diy-efi.org > Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi > Main WWW page: http://www.diy-efi.org/diy_efi From jayrabe at gmail.com Wed Nov 29 15:23:02 2006 From: jayrabe at gmail.com (Jay Rabe) Date: Wed, 29 Nov 2006 16:23:02 -0500 Subject: [Diy_efi] ABS proportioning valve In-Reply-To: <200611270110.kAR1ASZE003791@w3eax.umd.edu> References: <200611270110.kAR1ASZE003791@w3eax.umd.edu> Message-ID: On 11/26/06, dan at w3eax.umd.edu wrote: > > > Well, I looked it up on Howstuffworks, and according to them: > > It looks like the valve has three positions: open, closed, release > (one-way > allows pressure to bleed off from the brake-side). They claim the > controller > is normally open but then releases if a wheel decellerates very rapidly > until proper behavior decelleration is restored and then its re-openned. No, there are 2 types, one chops out (holds back) a certain percentage (usually a fixed psi drop, not variable) and there are variable proportioning valves. Im not sure what your MR2 has, most likely a variable one. Some cars dont have a proportioning valve. If designed correctly (piston sizes front vs rear) you dont really need one. This leaves me with a few questions: > > 1) Whats the purpose of closed? It seems like you are always alternating > between release and open. Closed would only make sense if the rear wheels came off the ground when you brake, but wouldnt do you much good cause the rear wheels would be off the ground anyways. Closed shouldnt exist. 2) Can you partially open the valve resulting in a pressure drop across it? > If thats the case then presumably you could just monitor the before and > after pressure and run a simple control loop to control the current into > the valve. Yup, but i'd call that partially closed. I think you are mixing up an abs solenoid with a proportioning valve. The abs solenoid pushes the fluid back against the master cyl. side of the brakes to lessen pressure to one or both rear wheels (depending on a 1 or 2 channel system) when the ABS computer realizes one or more rear wheels are spinning slower by a certain %age vs. the other tires. I havent ever seen an electronic proportioning valve, mechanical seems more practical and safe, but its possible. I think usually they try to keep away from electronics that mess with braking unless part failure can guarantee a safe stop. What could be your "issue" is if the rear wheels spin slower than the front from say left foot braking, etc. the abs might see this and kick in "early" where the newer ABS might allow a little more speed difference before stepping in. 3) Is there a way to detect impending lockup before it locks up? From a > technical point of view what exactly is threshold braking? Threshold braking is the absolute most braking force that each tire can handle. In a straight line only stop, it would be possible to be able get the front and rear forces to a maximum. But, you dont want this in a panic stop where you swerve or turn. The rear end could swing out, most people couldnt handle a car set up like this, its hairy to brake like that and its dangerous. Usually front brakes do 70-80% of the braking. Ever try to stop with your ebrake? Its scary. You can hear your tires start to 'scrub' at threshold braking. Basicly your tires at their traction limit, depending on the tires can make a scrubbing/scuffing sound. Besides that and a possible speed difference between wheels, not that i can think of. You might have bad wheel bearings, an air bubble, or spongey brake lines in the rear. Bad wheel beearings can cause the rotor to tilt, pushing the piston back into the caliper) when you go to hit the brakes, force on the master cyl pushes the brake fluid against the pistons in the front and rear calipers. Any play results in either extra brake pedal travel (if front and rear play are equal) , or lower pressure for one circuit (if just the front or rear has more play) They are seperate circuits, so if there is an issue with one or the other, the pedal can feel firm, but one of the circuits could be low on pressure. Read this site, it most likely makes more sense than i do. http://stoptech.com/tech_info/tech_white_papers.shtml Jay From ronin at aristotle.net Wed Nov 29 17:26:47 2006 From: ronin at aristotle.net (Dave Williams) Date: Wed, 29 Nov 2006 17:26:47 -0600 Subject: [Diy_efi] de-headering script Message-ID: <456E1737.4080801@aristotle.net> A few years back a couple of people here were working on a de-headering script to strip off the majority of the mail headers in the DIY_EFI archives. Did that ever get posted anywhere? I want to strip the excess headers out of my own mbox files. -- == http://www.bacomatic.org/~dw/index.htm == http://autotech.freeforumhost.com/autotech.html From hoptona at gmail.com Thu Nov 30 04:54:38 2006 From: hoptona at gmail.com (Andrew Hopton) Date: Thu, 30 Nov 2006 21:24:38 +1030 Subject: [Diy_efi] Passing of Don Sauman last Sunday 26th Nov 2006 In-Reply-To: <7.0.1.0.0.20061129203519.02722d40@iinet.net.au>> Message-ID: <000d01c7146d$f0ba7210$0301010a@TOSHIBAM500> RIP Don, I for one, appreciated his contributions over the years. -----Original Message----- From: diy_efi-bounces at diy-efi.org [mailto:diy_efi-bounces at diy-efi.org] On Behalf Of Mike Sent: Wednesday, 29 November 2006 11:13 PM To: diy_efi at diy-efi.org Subject: [Diy_efi] Passing of Don Sauman last Sunday 26th Nov 2006 Importance: High Hullo chaps, One of our members Don Sauman who I met about half a dozen times over the course of the last 2 years died of heart failure this last Sunday, I just found out a few minutes ago as his new email address bounced. Don was a keen automotive enthusiast and all round great guy, what more can I say as I only knew him as a technical acquaintance for the most part but we had great chats when he came over to my lab for a cuppa, his V8 jeep and VN commodore outlived him, might happen to more of us the way life happens to be at the moment, RIP. There is a service next Monday 10:30am at Karakatta (Perth) for those that are able to pay their respects locally, Regards from Mike Massen Network Power Systems Lab 08 9444 8961 Mb 0438 048961 Perth, Western Australia * VL/VK GMH Commodore Fuse Rail that wont warp or melt ! * RB30 Skyline/Nissan/VL Milspec ignition drivers now in economy trials * Twin tyres for most sedans, trikes and motorcycle sidecars * Industrial grade PolyVinyliDeneChloride (PVDC Copolymer) in bulk, the best oxygen and water protective barrier you can find for circuit boards. Web site under construction http://niche.iinet.net.au _______________________________________________ Diy_efi mailing list Diy_efi at diy-efi.org Subscribe: http://lists.diy-efi.org/mailman/listinfo/diy_efi Main WWW page: http://www.diy-efi.org/diy_efi